CN103552250A - Serial production line for small-caliber compound pipelines - Google Patents
Serial production line for small-caliber compound pipelines Download PDFInfo
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- CN103552250A CN103552250A CN201310556683.4A CN201310556683A CN103552250A CN 103552250 A CN103552250 A CN 103552250A CN 201310556683 A CN201310556683 A CN 201310556683A CN 103552250 A CN103552250 A CN 103552250A
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- shaft
- mould shaft
- separating film
- storage wheel
- wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/22—Tubes or pipes, i.e. rigid
Abstract
The invention discloses a serial production line for small-caliber compound pipelines. The serial production line comprises a compound pipeline forming system, wherein the compound pipeline forming system comprises a mould shaft and at least one guiding head; a flange disc at the left end of the mould shaft is fixedly connected with a flange disc at the right end of a main shaft, and the left and right parts of the main shaft are supported on a machine head frame; the main shaft is connected with a main motor through a transmission assembly, and the least one guiding head is arranged at the periphery of the right part of the mould shaft, and can be driven to move in a left-right manner by a respective corresponding driving mechanism; a separation film feeding device and a thin-wall pipe forming device are arranged on the left side of the guiding head, the periphery of the mould shaft is provided with two photo-curing devices, and the right side of the mould shaft is provided with a tractor. The serial production line provided by the invention has the advantages that a steel belt in a traditional production line is omitted, the defects caused by the steel belt in the traditional production line are overcome, the compound pipelines produced by the production line are criss-crossed pipelines from the interior to the exterior, and the overall strength of the compound pipelines is higher than that of the pipelines produced by the traditional production line.
Description
Technical field
The invention belongs to compound pipeline complex pipeline production field, specifically, relate in particular to a kind of tinuous production for the production of small-bore compound pipeline complex pipeline.
Background technology
The production line in existing common continuous composite pipe road, comprise compound pipeline complex pipeline formation system, synchronization cutting mechanism and winding platform, wherein compound pipeline complex pipeline formation system comprises again mould shaft and yarn guide head, wherein mould shaft is coaxially connected with main shaft, and main shaft rotates under the drive of main motor, and on mould shaft, by supporting mechanism, be connected with steel band, this steel band can be along the axially continuous moving to the right of mould shaft.Described yarn guide head maintains static, and is located at the periphery of mould shaft, after the immersed gluing mechanism impregnation of silvalin of extracting out from creel, then through yarn guide head, and be finally wrapped on steel band, finally after solidifying, solidification equipment forms compound pipeline complex pipeline.When the compound pipeline complex pipeline forming reaches after certain length, just by described synchronization cutting mechanism, cut off, and roll off the production line by described winding platform.
In process of production, we find that existing production line exists following two serious defects:
1, because silvalin is wrapped in the curing rear compound pipeline complex pipeline that forms on steel band, and the compound pipeline complex pipeline of gained is the pipeline that multilayer hoop is wound around, and in order to improve axial strength and the bulk strength of compound pipeline complex pipeline, usually need to add in process of production unidirectional cloth or directed chopped strand.Yet the unidirectional cloth adding or chopped strand are fractures, discrete, have so just limited the raising of compound pipeline complex pipeline bulk strength.In addition, because the outer wall of steel band has helical raised vertically, so also can leave helical raised on the inwall of compound pipeline complex pipeline, so just cause the inwall of compound pipeline complex pipeline rough, thereby the discharge pressure of gas or liquid in increase compound pipeline complex pipeline, and then need to increase the power of delivery pump.
2, the material due to steel band is the high resiliency steel that fragility is larger, so the steel band consumable accessory that is easy fracture, when steel band fracture or while changing the compound pipeline complex pipeline bore model of producing, just must change steel band.Again because steel band is connected on mould shaft by supporting mechanism, and the complex structure of supporting mechanism, parts are various, so the unusual trouble of the replacing of steel band operation wastes time and energy, and then has a strong impact on the production efficiency of production line.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of small-bore compound pipeline complex pipeline tinuous production, wants to overcome the defect of conventional production lines because adopting steel band to bring, and makes the compound pipeline complex pipeline bulk strength produced higher.
A kind of small-bore compound pipeline complex pipeline tinuous production, comprise compound pipeline complex pipeline formation system, wherein compound pipeline complex pipeline formation system comprises mould shaft (1), yarn guide head (5) and impregnation mechanism, wherein mould shaft (1) is and is horizontally disposed with, the ring flange of this mould shaft left end is coaxially fixedly connected with the ring flange of main shaft (2) right-hand member, and the left and right portion of main shaft all by bearings on bed head frame (3), and main shaft (2) is connected with main motor (4) by transmission component, and can under the drive of main motor (4), rotate, it is characterized in that: described yarn guide head (5) is located at the periphery of mould shaft (1) right part, its number is at least one, this yarn guide head (5) can move left and right under each self-corresponding driving mechanism drives, the axis parallel of the direction that it moves left and right and described mould shaft (1), and on each yarn guide head (5), be installed with a described impregnation mechanism,
The periphery of described mould shaft (1) left part is provided with a separating film feedway (FL) and thin-wall pipe shaping device (BB) from left to right successively, and wherein the effect of separating film feedway (FL) is on the whole outer wall of mould shaft (1), to adhere to the separating film arranging vertically; Described thin-wall pipe shaping device (BB) comprises discharging frame (6) and the first steeping vat (7), and wherein the first steeping vat (7) is positioned between discharging frame (6) and mould shaft (1), and an opening up V-type impregnation piece (8) is housed in the first steeping vat; Described mould shaft (1) is outer is arranged with two solidification equipments, the corresponding described V-type impregnation piece of the first solidification equipment (9) (8) wherein, and the second solidification equipment (10) is positioned at the right part of described mould shaft (1);
Described mould shaft (1) front-right is provided with an outer trail-type hauling machine (QY), and the small-bore compound pipeline complex pipeline that this hauling machine (QY) can draw the formation of mould shaft (1) right part synchronously moves right.
From above, can find out, the present invention is on the basis of traditional structure, described yarn guide head (5) is located at the periphery of mould shaft (1) right part, its number is at least one, this yarn guide head (5) can move left and right under each self-corresponding driving mechanism drives, the axis parallel of the direction that it moves left and right and described mould shaft (1), and on each yarn guide head (5), be installed with a described impregnation mechanism;
The periphery of described mould shaft (1) left part is provided with a separating film feedway (FL) and thin-wall pipe shaping device (BB) from left to right successively, and wherein the effect of separating film feedway (FL) is on the whole outer wall of mould shaft (1), to adhere to the separating film arranging vertically; Described thin-wall pipe shaping device (BB) comprises discharging frame (6) and the first steeping vat (7), and wherein the first steeping vat (7) is positioned between discharging frame (6) and mould shaft (1), and an opening up V-type impregnation piece (8) is housed in the first steeping vat; Described mould shaft (1) is outer is arranged with two solidification equipments, the corresponding described V-type impregnation piece of the first solidification equipment (9) (8) wherein, and the second solidification equipment (10) is positioned at the right part of described mould shaft (1);
Described mould shaft (1) front-right is provided with an outer trail-type hauling machine (QY), and the small-bore compound pipeline complex pipeline that this hauling machine (QY) can draw the formation of mould shaft (1) right part synchronously moves right.
In brief, the present invention is on the basis of traditional structure, removed steel band and the corresponding supporting mechanism in conventional production lines, yarn guide head (5) maintaining static in conventional production lines become to present can moving left and right under driving mechanism drives simultaneously, thereby at the upper intersection continuous fiber braiding structure forming from inside to outside of mould shaft (1), and a separating film feedway (FL), thin-wall pipe shaping device (BB), two solidification equipments and hauling machine (QY) have been increased simultaneously.
Corresponding with said structure change is the change completely of this production line operation principle, and the operation principle of this production line is roughly as follows:
During production, the first traction tube of a thin-walled of kink outside described mould shaft (1), and the right part of traction tube outer wall is connected with described hauling machine (QY) simultaneously; Next starts described main motor (4) and hauling machine (QY), wherein main motor (4) driven mold axle (1) rotates, and drawing traction tube, hauling machine (QY) moves right, now by separating film feedway (FL), separating film is wrapped in to the left part of traction tube, along with moving to right of traction tube, separating film also can be positioned at outside mould shaft (1), and follows traction tube and synchronously move to right; Meanwhile, by thin-wall pipe shaping device (BB), at separating film, be wound around fiber or the fabric after impregnation outward, and by the first solidification equipment (9), the fiber or the fabric that are wrapped in outside separating film be cured, and then form light-wall pipe; When the right-hand member of light-wall pipe moves to described yarn guide head (5) while locating, restart described driving mechanism, thereby make to be wrapped on light-wall pipe through the silvalin of yarn guide head (5), and yarn guide head (5) moves left and right, and light-wall pipe moves right under the traction of hauling machine (QY) always; When the silvalin on being wrapped in light-wall pipe is located through described the second solidification equipment (10), by this second solidification equipment, solidified, and then form the compound pipeline complex pipeline that will produce; Simultaneously, the small-bore compound pipeline complex pipeline that described traction mould shaft (1) right part forms is pulled machine (QY) and is drawing synchronously and move right, be the formation speed that speed that hauling machine (QY) draws to the right equals small-bore compound pipeline complex pipeline, and the traction element of hauling machine (QY) simultaneously and small-bore compound pipeline complex pipeline synchronously rotate.
In addition, when needs are changed the compound pipeline complex pipeline bore model of producing, by the ring flange of described mould shaft (1) left end, can change quickly and easily the mould shaft (1) of respective diameters.
It needs to be noted, adopting the compound pipeline complex pipeline that this production line is produced is interlacing pipeline from the inside to the outside, and its structure is similar to the structure of " sweater "; The compound pipeline complex pipeline of producing with conventional production lines is compared, and can find out significantly that the compound pipeline complex pipeline bulk strength of this production line production is higher.
In sum, the present invention has removed the steel band in conventional production lines, and the function of steel band is by separating film, light-wall pipe and hauling machine replace, so just overcome well the defect that conventional production lines causes because of steel band, and the compound pipeline complex pipeline that this production line is produced is interlacing pipeline from the inside to the outside, its bulk strength compound pipeline complex pipeline bulk strength obvious and that conventional production lines is produced is higher, also need not in order to improve intensity, add as before unidirectional cloth or directed chopped strand, and it is completely different with the operation principle of existing small-bore compound pipeline complex pipeline production line that the present invention produces the principle of compound pipeline complex pipeline, those skilled in the art are difficult to expect, and this production line is simple in structure, easy to implement, there is good technology and economic worth, be suitable for extensively promoting the use.
In the present invention, described hauling machine (QY) comprises fixed mount (11) and hauling machine frame (14), wherein fixed mount (11) consists of left annular slab (11a), right annular slab (11b) and tie-beam (11c), the axial line of its middle left and right annular slab (11a, 11b) and the axial line of described mould shaft (1) are on same straight line, and these two annular slabs are fixed together by described tie-beam (11c), and this tie-beam is along the axial line setting of mould shaft (1); The periphery of described left and right annular slab (11a, 11b) contacts with the periphery of one group of clutch shaft bearing (12) outer ring respectively, and the left plate face of left annular slab (11a) and the right panel face of right annular slab (11b) contact with the periphery of one group of second bearing (13) outer ring respectively, these first and second bearings (12,13) are arranged in described hauling machine frame (14) by corresponding back shaft respectively; The left plate face of described left annular slab (11a) is installed with an external toothing (15), the axial line of the axial line of this external toothing and left annular slab (11a) is on same straight line, and external toothing (15) often meshes with the gear (17) on reductor (16) output shaft, it is upper that this reductor is installed in described hauling machine frame (14), and by the first driven by motor;
Between described left and right annular slab (11a, 11b), be provided with at least two traction components, these traction components are along the circumferential setting of described mould shaft (1), each traction component comprises bar shaped fixed head (18), conduction chain (26) and conducting slip ring (30), wherein bar shaped fixed head (18) is along the axial setting of mould shaft (1), and the left and right end portions of this bar shaped fixed head supports to adjust to combine by one respectively and is fixedly connected with the left and right annular slab (11a, 11b) of corresponding end; Described support adjustment combination comprises slide rail (19) and locking nut (25), wherein slide rail (19) with adjust screw mandrel (20) all along the radially setting of described mould shaft (1), and slide rail (19) is fixed in described hauling machine frame (14), and slide rail (19) is slidably matched with slide block (21) simultaneously, and slide block (21) is fixed with the corresponding end of described bar shaped fixed head (18); In the inner via hole inserting on slide block (21) of described adjustment screw mandrel (20), the adjustment feed screw nut (22) in this insertion end is fixed in this via hole simultaneously; Described adjustment screw mandrel (20) outer end is outer little interior large syllogic ladder shaft part, its central diameter section is set with two plain thrust bearings (23) and a gripper shoe (24), this gripper shoe is positioned between two plain thrust bearings (23), and gripper shoe (24) is fixed with left and right annular slab (11a, 11b) the respective plate face of corresponding end simultaneously, and adjust in the outside path section of screw mandrel (20), be set with described locking nut (25);
The number of described conduction chain (26) is identical with the number of bar shaped fixed head (18), and this conduction chain (26) axially arranges along mould shaft (1), and each chain link outer surface of every conduction chain (26) is all installed with a blob of viscose (27); Described conduction chain (26) is connected between drive sprocket (28) and driven sprocket (29), these two sprocket wheels are solidly set on respectively in a corresponding rotating shaft, one side of this rotating shaft is upper at the described bar shaped fixed head (18) of correspondence by bearings, and drive sprocket (28) is by upper corresponding second driven by motor of bar shaped fixed head (18); Slip ring (30a) in described conducting slip ring (30) is fixed on right annular slab (11b) right panel face, brush in this conducting slip ring (30b) is fixed in described hauling machine frame (14), and brush (30b) contacts with slip ring (30a), thereby by conducting slip ring (30), the second motor in each traction component is powered.
Adopt said structure, traction component of the present invention rotates, and the speed that they rotate is identical with the velocity of rotation of mould shaft (1) and the upper compound pipeline complex pipeline of mould shaft (1).Simultaneously, each traction component drives blob of viscose (27) to rotate by the rotation of conduction chain (26), and corresponding blob of viscose (27) produces frictional force by contacting with the outer wall of small-bore compound pipeline complex pipeline, thereby draw small-bore compound pipeline complex pipeline, synchronously move right, and the speed that corresponding blob of viscose (27) moves right equates with the formation speed of small-bore compound pipeline complex pipeline.
In addition, the spacing described in each between bar shaped fixed head (18) is adjusted combination by support and is adjusted, thereby makes this hauling machine (QY) be applicable to draw the small-bore compound pipeline complex pipeline of different bores, thereby improves the scope of application of this hauling machine (QY).
The first embodiment as separating film feedway of the present invention (FL), this separating film feedway (FL) is by a separating film storage wheel (31) and a splicing tape storage wheel (32) and a directive wheel (33) formation, these three wheels are all positioned at the place ahead of the same shaft part of described mould shaft (1), the axis parallel of these three wheels, its left end is near mould shaft (1), right-hand member is away from mould shaft (1), and the back shaft of these three wheels is contained in respectively on corresponding support, and all rotatable; Described separating film storage wheel (31) and splicing tape storage wheel (32) are contour, and the close described mould shaft (1) of splicing tape storage wheel (32), and described directive wheel (33) is positioned at splicing tape storage wheel (32) top.
In the present embodiment, separating film storage in described separating film storage wheel (31) is entangled on mould shaft (1) along hoop, thereby on the whole outer wall of mould shaft (1), adhere to the separating film arranging vertically, splicing tape in described splicing tape storage wheel (32) is bonding for the joint of separating film is carried out, and the effect of described directive wheel (33) is that separating film and splicing tape are led.
The second embodiment as separating film feedway of the present invention (FL), this separating film feedway (FL) comprises separating film storage wheel (31) and splicing tape storage wheel (32), wherein the number of separating film storage wheel (31) is identical with splicing tape storage wheel (32), its number is at least two, the axial line of these storage wheels is vertical with described mould shaft (1) axial line, and these storage wheels are arranged along the even circumferential of this mould shaft, and separating film storage wheel (31) and splicing tape storage wheel (32) are set in distance; Described in each, separating film storage wheel (31) is equipped with a separating film guide wheel (34) and a separating film is unfolded sheet (35), wherein the axial line of separating film guide wheel (34) is parallel with separating film storage wheel (31), and this separating film guide wheel is between separating film storage wheel (31) and described mould shaft (1); Described separating film is unfolded sheet (35) and is positioned at separating film guide wheel (34) the right, and this separating film is unfolded sheet for watt shape structure, and its inwall is near the outer wall of described mould shaft (1); Described in each, splicing tape storage wheel (32) is equipped with a splicing tape guide wheel (36), the axis parallel of the axial line of this splicing tape guide wheel and splicing tape storage wheel (32), and splicing tape guide wheel (36) is between splicing tape storage wheel (32) and described mould shaft (1); All described storage wheel and guide wheels are arranged on respectively on corresponding support, and all rotatable, and these supports are all fixing with a large support (37), and this large support is fixed on described mould shaft (1) simultaneously.
In the present embodiment, splicing tape in separating film in described separating film storage wheel (31) and splicing tape storage wheel (32) is axial arranged along mould shaft (1) all, and the effect of splicing tape is that the joint of separating film is adhesively fixed, thereby on the whole outer wall of described mould shaft (1), adhere to the separating film arranging vertically, and the effect of separating film guide wheel (34) is that separating film is led, the effect that separating film is unfolded sheet (35) is that separating film is flattened.Meanwhile, the effect of described splicing tape guide wheel (36) is that splicing tape is led.
As preferably, described driving mechanism comprises ball screw (38) and the axis of guide (39) being arranged side by side, the two left and right end respectively by bearings on the mounting bracket (40) of corresponding end, and one end of ball screw (38) is coaxially connected with the output shaft of the 3rd motor (41), the 3rd motor is fixed on the mounting bracket (40) of corresponding end;
Feed screw nut (38a) on described ball screw (38) is fixing with yarn guide head (5), and the linear bearing (42) of the upper suit of the described axis of guide (39) is also fixed with this yarn guide head.
Adopt above structure, the present invention can drive yarn guide head (5) to move left and right easily and reliably, and above-mentioned driving mechanism is simple in structure, reliable, easy to implement.
In the present embodiment, described impregnation mechanism is comprised of the second steeping vat (43) and impregnation bar (44), and described yarn guide head (5) is positioned between mould shaft (1) and this second steeping vat (43); The number of described impregnation bar (44) is three, these three impregnation bars are parallel with described mould shaft (1), and be all contained in the second steeping vat (43), and these three impregnation bars (44) are triangularly arranged, wherein two are positioned at the second steeping vat (43) top, the 3rd bottom that is positioned at the second steeping vat (43).
In said structure, the effect of described impregnation mechanism is that fiber is carried out to impregnation, so that the Filament-wound Machine after impregnation is upper at described mould shaft (1), and then forms compound pipeline complex pipeline.Certainly, meeting under the prerequisite of above-mentioned functions requirement, also can adopt the impregnation mechanism of other structures, be not limited to the concrete structure described in the present embodiment.
In the present invention, the number of described traction component is four, and these four traction components are circumferentially uniform along described mould shaft (1), and the second motor in four traction components is by a Frequency Converter Control.
Adopt above structure, the number of described traction component is moderate, can prevent from too much causing structure too fat to move, complicated because of number, can avoid again can not playing well draw because number is very few, the setting position of these four traction components is appropriate, so just can prevent that compound pipeline complex pipeline from clamping stagnation occurring because of unbalance stress.In addition, the second motor in described four traction components is by a Frequency Converter Control, so just can control the second motor in four traction components by frequency converter simultaneously, and four conduction chains in traction component are synchronized with the movement, and then the conduction chain in four traction components and blob of viscose are jointly drawing compound pipeline complex pipeline and are moving right.
As preferably, described transmission component is chain drive structure, and driving chain (45) is connected between active drive sprocket (46) and driven drive sprocket (47), wherein initiatively drive sprocket (46) is solidly set on the output shaft of described main motor (4), and driven drive sprocket (47) is solidly set on described main shaft (2).
Adopt above structure, can not only the transmission of power of main motor (4) is upper to main shaft (2), and then drive main shaft (2) and mould shaft (1) to rotate together, and also this transmission component is simple in structure, common.Certainly, in practice process, also can select the transmission component of other versions, as gear driven type and belt driven type, be not limited to the chain drive structure described in the present embodiment.
As preferably, described the first solidification equipment (9) is conventional uviol lamp.Certainly, in practice process, also can adopt other equipment to serve as the first solidification equipment, be not limited to the uviol lamp described in the present embodiment.Described the second solidification equipment (10) is conventional electric heater.Certainly, in practice process, also can adopt other equipment to serve as the second solidification equipment, be not limited to the electric heater described in the present embodiment.
As preferably, described hauling machine (QY) front-right is also provided with synchronization cutting mechanism and winding platform from left to right successively.Wherein, the structure of described synchronization cutting mechanism and winding platform and set-up mode all adopt existing mode, and the effect of synchronization cutting mechanism is synchronously the compound pipeline complex pipeline of producing equidistantly to be cut off, and the effect of winding platform is that the compound pipeline complex pipeline of cut-out is rolled off the production line.
Beneficial effect: the present invention has removed the steel band in conventional production lines, and the function of steel band is by separating film, light-wall pipe and hauling machine replace, so just overcome well the defect that conventional production lines causes because of steel band, and the compound pipeline complex pipeline that this production line is produced is interlacing pipeline from the inside to the outside, its bulk strength compound pipeline complex pipeline bulk strength obvious and that conventional production lines is produced is higher, also need not in order to improve intensity, add as before unidirectional cloth or directed chopped strand, and it is completely different with the operation principle of existing small-bore compound pipeline complex pipeline production line that the present invention produces the principle of compound pipeline complex pipeline, those skilled in the art are difficult to expect, and this production line is simple in structure, easy to implement, there is good technology and economic worth, be suitable for extensively promoting the use.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention 1;
Fig. 2 is the right view of A part in Fig. 1;
Fig. 3 is the partial enlarged drawing of B part in Fig. 2;
Fig. 4 is the right view of separating film feedway FL in Fig. 1;
Fig. 5 is the right view of thin-wall pipe shaping device BB in Fig. 1;
Fig. 6 is the enlarged drawing of hauling machine QY in Fig. 1;
Fig. 7 is the partial enlarged drawing of C part in Fig. 6;
Fig. 8 is the structural representation of embodiment 2;
Fig. 9 is the right view of separating film feedway FL in Fig. 8.
The specific embodiment
Below in conjunction with drawings and Examples, the invention will be further described:
Embodiment 1
As shown in Fig. 1 to 7, a kind of small-bore compound pipeline complex pipeline tinuous production, mainly consists of compound pipeline complex pipeline formation system, hauling machine QY, synchronization cutting mechanism and winding platform.Wherein, above-mentioned compound pipeline complex pipeline formation system has been done a lot of changes on the basis of this traditional structure, be specially and set up separating film feedway FL, a thin-wall pipe shaping device BB and two solidification equipments, and maintaining static in original production line becomes and can move left and right by yarn guide head 5, removed steel band and the corresponding supporting mechanism in traditional structure under the driving of driving mechanism simultaneously.
Described hauling machine QY increases newly, and described synchronization cutting mechanism and winding platform are the equipment in original production line, and synchronization cutting mechanism and winding platform are all located at hauling machine QY right-hand, and synchronization cutting mechanism is positioned at the left of winding platform, wherein the effect of synchronization cutting mechanism is that the compound pipeline complex pipeline that hauling machine QY traction is come synchronously equidistantly cuts off, and the effect of winding platform is that the compound pipeline complex pipeline after cutting off is rolled off the production line.
In the present invention, above-mentioned compound pipeline complex pipeline formation system mainly consists of mould shaft 1, main shaft 2, bed head frame 3, transmission component, main motor 4, yarn guide head 5, driving mechanism, impregnation mechanism, separating film feedway FL, thin-wall pipe shaping device BB, the first solidification equipment 9 and the second solidification equipment 10 etc.Wherein, the structure of described mould shaft 1, main shaft 2, bed head frame 3, transmission component and main motor 4 is identical with traditional structure, be that mould shaft 1 is horizontally disposed tumbler, the ring flange of this mould shaft 1 left end is coaxially fixedly connected with the ring flange of described main shaft 2 right-hand members, and the connection of mould shaft 1 and main shaft 2 is firm, it is convenient to change.The left part of described main shaft 2 and right part respectively by corresponding bearings on bed head frame 3, and main shaft 2 is connected with main motor 4 by transmission component, and can under the drive of main motor 4, rotate.
In the present embodiment, described transmission component is chain drive structure, and mainly driving chain 45, active drive sprocket 46 and driven drive sprocket 47, consists of.Wherein, described driven drive sprocket 47 is solidly set on main shaft 2 by flat key, 46 of described active drive sprockets are solidly set on the output shaft of main motor 4, and main motor 4 is installed on described bed head frame 3, and initiatively drive sprocket 46 is connected by described driving chain 45 with driven drive sprocket 47.Under the drive of above-mentioned main motor 4, described active drive sprocket 46 by driving chain 45 by transmission of power to driven drive sprocket 47, and then main shaft 2 is rotated together with mould shaft 1.
As shown in Fig. 1 to 7, described yarn guide head 5 is located at the periphery of mould shaft 1 right part, and the number of yarn guide head 5 is at least one, only take in the present embodiment one be illustrated as example.In practice process, the number of described yarn guide head 5 can be more preferably 2,3,4 and 5 etc.As one of important change of the present invention, described yarn guide head 5 can move left and right under each self-corresponding driving mechanism drives, and the direction that moves left and right of yarn guide head 5 and the axis parallel of described mould shaft 1.And the set-up mode that is installed with the Yi Ge impregnation ，Gai of mechanism impregnation mechanism described in each on yarn guide head 5 is identical with traditional structure.
Described driving mechanism consists of ball screw 38, the axis of guide 39, mounting bracket 40 and linear bearing 42, wherein ball screw 38 and the axis of guide 39 are up and down and are arranged side by side, and the left end of ball screw 38 and the axis of guide 39 respectively by bearings on the mounting bracket 40 of left end, and the right-hand member of ball screw 38 and the axis of guide 39 respectively by bearings on a mounting bracket 40 of right-hand member.
Meanwhile, one end of described ball screw 38 is coaxially connected with the output shaft of the 3rd motor 41, and the 3rd motor 41 is fixed on the mounting bracket 40 of corresponding end.In the present embodiment, the left end of described ball screw 38 is coaxially fixedly connected with the output shaft of the 3rd motor 41, and the 3rd motor 41 is fixed on the mounting bracket 40 of left end.In addition, the feed screw nut 38a on described ball screw 38 and yarn guide head 5 are fixing, and on the described axis of guide 39, the linear bearing 42 of suit is also fixing with this yarn guide head 5.When described the 3rd motor 41 drives ball screw 38 to rotate, by feed screw nut 38a, drive described yarn guide head 5 to move left and right along ball screw 38, thereby the silvalin being wrapped on described mould shaft 1 is led, so that the small-bore compound pipeline complex pipeline of follow-up formation.
The structure of described impregnation mechanism adopts existing common structure, and is comprised of the second steeping vat 43 and impregnation bar 44, and described yarn guide head 5 is between mould shaft 1 and the second steeping vat 43, and the notch of the second steeping vat 43 upward.The number of described impregnation bar 44 is three, these three impregnation bars are parallel with described mould shaft 1, and be all contained in the second steeping vat 43, and these three impregnation bars 44 are triangularly arranged, wherein two impregnation bars 44 are positioned at the second steeping vat 43 tops, 44 bottoms that are positioned at the second steeping vat 43 of the 3rd impregnation bar.
As shown in Fig. 1 to 7, described mould shaft 1 left part is provided with a separating film feedway FL and thin-wall pipe shaping device BB from left to right successively, wherein the effect of separating film feedway FL is on the whole outer wall of mould shaft 1, to adhere to the separating film arranging vertically, and the effect of separating film is that mould shaft 1 and light-wall pipe are separated.
In the present embodiment, described separating film feedway FL consists of a separating film storage wheel 31, a splicing tape storage wheel 32 and a directive wheel 33, these three wheels are all positioned at the place ahead of described mould shaft 1 same shaft part, the axis parallel of these three wheels, the left end of these three wheels is near mould shaft 1, and the right-hand member of these three wheels is away from mould shaft 1.And the back shaft of described these three wheels is contained in respectively on corresponding support, and all rotatable.Described separating film storage wheel 31 and splicing tape storage wheel 32 are contour, and splicing tape storage wheel 32 is near described mould shaft 1, and described directive wheel 33 is positioned at splicing tape storage wheel 32 tops, and contour with described mould shaft 1, and near mould shaft 1.
Described thin-wall pipe shaping device BB consists of discharging frame 6, the first steeping vat 7 and V-type impregnation piece 8, wherein the structure of discharging frame 6 adopts existing discharging frame structure, the effect of this discharging frame 6 is to place fiber or fabric material volume, and during work, fiber or fabric are pulled out from material volume.Described the first steeping vat 7 is between discharging frame 6 and mould shaft 1, and the notch of this first steeping vat 7 upward.And, an opening up V-type impregnation piece 8 is housed in described the first steeping vat 7, two sides of this V-type impregnation piece 8 and the axis parallel of described mould shaft 1, and the effect of V-type impregnation piece 8 is that the fiber of pulling out or fabric are immersed in the glue in the first steeping vat 7, to carry out impregnation.
In addition, described mould shaft 1 outer is arranged with two solidification equipments, the corresponding described V-type impregnation piece 8 of the first solidification equipment 9 wherein, and the first solidification equipment 9 adopts conventional uviol lamp, and the effect of the first solidification equipment 9 is to be solidified into light-wall pipe after the fiber that makes to be wrapped in separating film outside is heated.Described the second solidification equipment 10 is positioned at the right part of mould shaft 1, this second solidification equipment 10 is electric heater, and the effect of the second solidification equipment 10 is to make to be wrapped in the fiber of light-wall pipe outside or fabric to be heated and to be solidified into small-bore compound pipeline complex pipeline, thereby make the product that we need.
As shown in Fig. 1 to 7, described mould shaft 1 right-hand has additional a hauling machine QY, and this hauling machine QY can draw the small-bore compound pipeline complex pipeline that mould shaft 1 right part forms and synchronously move right.In the present invention, described hauling machine QY is outer towed structure, and mainly fixed mount 11, clutch shaft bearing 12, the second bearing 13, hauling machine frame 14, external toothing 15, reductor 16, gear 17 and traction component etc., consists of.Wherein, described fixed mount 11 consists of left annular slab 11a, right annular slab 11b and tie-beam 11c, wherein the axial line of left annular slab 11a and right annular slab 11b and the axial line of described mould shaft 1 are on same straight line, and the cylindrical position of these two annular slabs is fixed together by many described tie-beam 11c, and these tie-beams 11c is along the axial setting of described mould shaft 1.
The periphery of described left annular slab 11a contacts with the periphery of one group of clutch shaft bearing 12, and the periphery of right annular slab 11b also contacts with the periphery of one group of clutch shaft bearing 12, the number of every group of clutch shaft bearing 12 is 2,3 or 4, these clutch shaft bearings 12 being circumferentially uniformly distributed along mould shaft 1, so just can be undertaken by 12 couples of left annular slab 11a of clutch shaft bearing and right annular slab 11b circumferentially spacingly, and left annular slab 11a and right annular slab 11b can be rotated.And described clutch shaft bearing 12 is sleeved on a corresponding back shaft respectively, these back shafts are fixedly mounted on the corresponding end of described hauling machine frame 14.
Simultaneously, the left plate face of described left annular slab 11a contacts with the periphery of one group of second bearing 13, and the right panel face of right annular slab 11b also contacts with the periphery of one group of second bearing 13, the number of every group of second bearing 13 is 2,3 or 4, these the second bearings 13 being circumferentially uniformly distributed along mould shaft 1, so just can carry out axial limiting by 13 couples of left annular slab 11a of the second bearing and right annular slab 11b, and then prevent that left annular slab 11a and right annular slab 11b from axial float occurring.And described the second bearing 13 is sleeved on a corresponding back shaft respectively, these back shafts are fixedly mounted on the corresponding end of described hauling machine frame 14.
The left plate face of described left annular slab 11a is installed with an external toothing 15, and the axial line of the axial line of this external toothing 15 and left annular slab 11a is on same straight line, and external toothing 15 often meshes with the gear 17 on reductor 16 output shafts.Meanwhile, above-mentioned reductor 20 is installed in described hauling machine frame 14, and by the first driven by motor, thereby by the output shaft rotation of the first driven by motor reductor 20, and then drive whole fixed mount 11 to rotate by gear 17 and external toothing 15.
As shown in Fig. 1 to 7, between left annular slab 11a and right annular slab 11b, be provided with at least two above-mentioned traction components, in the present embodiment, the number of this traction component is four, these traction components are circumferentially evenly arranged along described mould shaft 1.
Described in each, traction component is mainly by bar shaped fixed head 18, support and adjust combination, conduction chain 26, blob of viscose 27, the formations such as drive sprocket 28 and driven sprocket 29, wherein the number of bar shaped fixed head 18 is one, this bar shaped fixed head 18 is along the axial setting of mould shaft 1, and the left part of bar shaped fixed head 18 and right part are respectively by a left side for a described support adjustment combination and corresponding end, right annular slab is fixedly connected with, the left part that is bar shaped fixed head 18 is combined and is fixedly connected with the right panel face of described left annular slab 11a by a support adjustment, and the right part of bar shaped fixed head 18 is also supported to adjust to combine by one and is fixedly connected with the left plate face of described right annular slab 11b.
Above-mentioned support adjustment combination mainly consists of slide rail 19, adjustment screw mandrel 20, slide block 21, adjustment feed screw nut 22, plain thrust bearing 23, gripper shoe 24 and locking nut 25.Wherein, described slide rail 19 with adjust screw mandrel 20 all along the radially setting of mould shaft 1, and slide rail 19 is fixed in described hauling machine frame 14, and 19 whiles of slide rail be slidably matched with slide block 21, and slide block 21 is fixed with the corresponding end of described bar shaped fixed head 18.In the inner via hole inserting on slide block 21 of described adjustment screw mandrel 20, the adjustment feed screw nut 22 in this insertion end is fixed in this via hole simultaneously.Described adjustment screw mandrel 20 outer ends are outer little interior large syllogic ladder shaft part, and the central diameter section of these adjustment screw mandrel 20 outer ends is set with two plain thrust bearings 23 and a gripper shoe 24.Above-mentioned gripper shoe 24 is clamped between two plain thrust bearings 23, and gripper shoe 24 is welded and fixed with left annular slab 11a or the right annular slab 11b respective plate face of corresponding end simultaneously, and adjust in the path section of screw mandrel 20 outsides, is set with described locking nut 25.
Adopt above structure, just can regulate easily the radial position of adjusting screw mandrel 20, thereby by regulate the position of the adjustment screw mandrel 20 at bar shaped fixed head 18 two ends to regulate the radial position of bar shaped fixed head 18 simultaneously, and then draw the small-bore compound pipeline complex pipeline of different tube diameters.
As shown in Fig. 1 to 7, conduction chain 26 numbers described in each in traction component are one, and a corresponding bar shaped fixed head 18 of conduction chain 26.Described conduction chain 26 is along the axial setting of mould shaft 1, at the outer surface of conduction chain 26 each chain link, is all installed with a blob of viscose 27.Described conduction chain 26 links together drive sprocket 28 and driven sprocket 29, and drive sprocket 28 and driven sprocket 29 are solidly set on respectively in a corresponding rotating shaft, this rotating shaft is and is horizontally disposed with, and a side of these two rotating shafts by bearings on corresponding bar shaped fixed head 18.And above-mentioned drive sprocket 28 is by second driven by motor of correspondence, this second motor is installed on described bar shaped fixed head 18.In specific implementation process, rotating shaft on the output shaft of described the second motor and drive sprocket 28 is coaxially fixing, thereby by this rotating shaft, drive drive sprocket 28 to rotate, and then drive described conduction chain 26 to rotate between corresponding drive sprocket 28 and driven sprocket 29.
In addition, conduction chain 26 can be divided into two sections of chain links by corresponding master, outer movable sprocket, what be wherein positioned at drive sprocket 28 and driven sprocket 29 lines of centres inner sides is called as inner links section, what be positioned at drive sprocket 28 and driven sprocket 29 lines of centres outsides is called as outside chain sections, and the moving direction of inner links section is towards the right side.And the conduction chain 26 inner links section moving directions in all traction components are all towards the right side, and translational speed is identical, so just can jointly draw compound pipeline complex pipeline by the conduction chain 26 inner links sections in each traction component and move right.
Because the second motor is fixed on above-mentioned bar shaped fixed head 18, and bar shaped fixed head 18 is fixed on fixed mount 11, again because fixed mount 11 is tumbler, therefore the power supply mode of the second motor can not adopt general wire mode again, in case be wound around during wire rotation.In the present embodiment, conducting slip ring 30 by outsourcing is powered to the second motor in above-mentioned each traction component simultaneously, slip ring 30a in this conducting slip ring 30 is fixed on right annular slab 11b right panel face, brush 30b in this conducting slip ring is fixed in described hauling machine frame 14, and brush 30b contacts with slip ring 30a.During work, it is upper that electric current is transmitted to slip ring 30a by brush 30b, then be transmitted on the second motor by fixed mount 11 etc., thereby the second motor is powered.It should be noted that, the above-mentioned embodiment by 30 pairs of the second motor power supplies of conducting slip ring belongs to existing mature technology.In addition, the second motor in above-mentioned four traction components is by a Frequency Converter Control, so that the second motor in four traction components of Synchronization Control, and then make simply and easily conduction chain 26 inner links section moving directions in above-mentioned four traction components all towards the right side, and translational speed is identical.
Referring to figs. 1 through 7, and can find out in conjunction with Fig. 8,9, in the present embodiment, described separating film feedway FL comprises separating film storage wheel 31 and splicing tape storage wheel 32, wherein the number of separating film storage wheel 31 is identical with splicing tape storage wheel 32, and its number is at least two, and the axial line of these storage wheels is vertical with described mould shaft 1 axial line, and these storage wheels are arranged along the even circumferential of this mould shaft, and separating film storage wheel 31 and splicing tape storage wheel 32 are set in distance.In practice process, the number of described separating film storage wheel 31 may be selected to be 2,3 or 4.
Described in each, separating film storage wheel 31 is equipped with a separating film guide wheel 34 and a separating film is unfolded sheet 35, wherein the axial line of separating film guide wheel 34 is parallel with separating film storage wheel 31, and this separating film guide wheel 34 is between separating film storage wheel 31 and described mould shaft 1.Described separating film is unfolded sheet 35 and is positioned at separating film guide wheel 34 the right, and this separating film is unfolded sheet 35 for watt shape structure, and separating film is unfolded the inwall of sheet 35 near the outer wall of described mould shaft 1.Described in each, splicing tape storage wheel 32 is equipped with a splicing tape guide wheel 36, the axis parallel of the axial line of this splicing tape guide wheel 32 and splicing tape storage wheel 32, and splicing tape guide wheel 36 is between splicing tape storage wheel 32 and described mould shaft 1.All described storage wheel and guide wheels are arranged on respectively on corresponding support, and all storage wheels and guide wheel all rotatable, and these supports are all fixing with a large support 37, this large support 37 is fixed on described mould shaft 1 simultaneously.All the other structures of the present embodiment are identical with embodiment 1, at this, do not repeat.
Operation principle of the present invention is as follows:
During production, first at the traction tube of a thin-walled of the outer kink of described mould shaft 1, and the right part of traction tube outer wall simultaneously with upper each traction component of described hauling machine QY in corresponding blob of viscose 27 be adjacent to; Next starts described main motor 4 and hauling machine QY, wherein main motor 4 driven mold axles 1 rotate, and drawing traction tube, hauling machine QY moves right, now by separating film feedway FL, separating film is wrapped in to the left part of traction tube, along with moving to right of traction tube, separating film also can be attached on the whole outer wall of mould shaft 1, and follows traction tube and synchronously move to right; Meanwhile, by thin-wall pipe shaping device BB, at separating film, be wound around fiber or the fabric after impregnation outward, and the fiber or the fabric that by 9 pairs of the first solidification equipments, are wrapped in outside separating film be cured, and then form light-wall pipe; When the right-hand member of light-wall pipe moves to described yarn guide head 5 place, restart described driving mechanism, thereby make to be wrapped on light-wall pipe through the silvalin of yarn guide head 5, and yarn guide head 5 moves left and right, and light-wall pipe moves right under the traction of hauling machine QY always; When the silvalin on being wrapped in light-wall pipe passes through described the second solidification equipment 10 place, by this second solidification equipment, solidified, and then form the small-bore compound pipeline complex pipeline that will produce; Along with moving to right of traction tube, the small-bore compound pipeline complex pipeline outer wall of producing can be adjacent to the blob of viscose 27 that described hauling machine QY goes up in each traction component, and then is being drawn and moved right by conduction chain 26 and blob of viscose 27.When moving to the small-bore compound pipeline complex pipeline of hauling machine QY right-hand member, reach after certain length, just by described synchronization cutting mechanism, cut into isometric short tube, and the short tube after cutting off is rolled off the production line by described winding platform.
Claims (10)
1. a small-bore compound pipeline complex pipeline tinuous production, comprise compound pipeline complex pipeline formation system, wherein compound pipeline complex pipeline formation system comprises mould shaft (1), yarn guide head (5) and impregnation mechanism, wherein mould shaft (1) is and is horizontally disposed with, the ring flange of this mould shaft left end is coaxially fixedly connected with the ring flange of main shaft (2) right-hand member, and the left and right portion of main shaft all by bearings on bed head frame (3), and main shaft (2) is connected with main motor (4) by transmission component, and can under the drive of main motor (4), rotate, it is characterized in that: described yarn guide head (5) is located at the periphery of mould shaft (1) right part, its number is at least one, this yarn guide head (5) can move left and right under each self-corresponding driving mechanism drives, the axis parallel of the direction that it moves left and right and described mould shaft (1), and on each yarn guide head (5), be installed with a described impregnation mechanism,
The periphery of described mould shaft (1) left part is provided with a separating film feedway (FL) and thin-wall pipe shaping device (BB) from left to right successively, and wherein the effect of separating film feedway (FL) is on the whole outer wall of mould shaft (1), to adhere to the separating film arranging vertically; Described thin-wall pipe shaping device (BB) comprises discharging frame (6) and the first steeping vat (7), and wherein the first steeping vat (7) is positioned between discharging frame (6) and mould shaft (1), and an opening up V-type impregnation piece (8) is housed in the first steeping vat; Described mould shaft (1) is outer is arranged with two solidification equipments, the corresponding described V-type impregnation piece of the first solidification equipment (9) (8) wherein, and the second solidification equipment (10) is positioned at the right part of described mould shaft (1);
Described mould shaft (1) front-right is provided with an outer trail-type hauling machine (QY), and the small-bore compound pipeline complex pipeline that this hauling machine (QY) can draw the formation of mould shaft (1) right part synchronously moves right.
2. small-bore compound pipeline complex pipeline tinuous production according to claim 1, it is characterized in that: described hauling machine (QY) comprises fixed mount (11) and hauling machine frame (14), wherein fixed mount (11) consists of left annular slab (11a), right annular slab (11b) and tie-beam (11c), the axial line of its middle left and right annular slab (11a, 11b) and the axial line of described mould shaft (1) are on same straight line, and these two annular slabs are fixed together by described tie-beam (11c), and this tie-beam is along the axial line setting of mould shaft (1); The periphery of described left and right annular slab (11a, 11b) contacts with the periphery of one group of clutch shaft bearing (12) outer ring respectively, and the left plate face of left annular slab (11a) and the right panel face of right annular slab (11b) contact with the periphery of one group of second bearing (13) outer ring respectively, these first and second bearings (12,13) are arranged in described hauling machine frame (14) by corresponding back shaft respectively; The left plate face of described left annular slab (11a) is installed with an external toothing (15), the axial line of the axial line of this external toothing and left annular slab (11a) is on same straight line, and external toothing (15) often meshes with the gear (17) on reductor (16) output shaft, it is upper that this reductor is installed in described hauling machine frame (14), and by the first driven by motor;
Between described left and right annular slab (11a, 11b), be provided with at least two traction components, these traction components are along the circumferential setting of described mould shaft (1), each traction component comprises bar shaped fixed head (18), conduction chain (26) and conducting slip ring (30), wherein bar shaped fixed head (18) is along the axial setting of mould shaft (1), and the left and right end portions of this bar shaped fixed head supports to adjust to combine by one respectively and is fixedly connected with the left and right annular slab (11a, 11b) of corresponding end; Described support adjustment combination comprises slide rail (19) and locking nut (25), wherein slide rail (19) with adjust screw mandrel (20) all along the radially setting of described mould shaft (1), and slide rail (19) is fixed in described hauling machine frame (14), and slide rail (19) is slidably matched with slide block (21) simultaneously, and slide block (21) is fixed with the corresponding end of described bar shaped fixed head (18); In the inner via hole inserting on slide block (21) of described adjustment screw mandrel (20), the adjustment feed screw nut (22) in this insertion end is fixed in this via hole simultaneously; Described adjustment screw mandrel (20) outer end is outer little interior large syllogic ladder shaft part, its central diameter section is set with two plain thrust bearings (23) and a gripper shoe (24), this gripper shoe is positioned between two plain thrust bearings (23), and gripper shoe (24) is fixed with left and right annular slab (11a, 11b) the respective plate face of corresponding end simultaneously, and adjust in the outside path section of screw mandrel (20), be set with described locking nut (25);
The number of described conduction chain (26) is identical with the number of bar shaped fixed head (18), and this conduction chain (26) axially arranges along mould shaft (1), and each chain link outer surface of every conduction chain (26) is all installed with a blob of viscose (27); Described conduction chain (26) is connected between drive sprocket (28) and driven sprocket (29), these two sprocket wheels are solidly set on respectively in a corresponding rotating shaft, one side of this rotating shaft is upper at the described bar shaped fixed head (18) of correspondence by bearings, and drive sprocket (28) is by upper corresponding second driven by motor of bar shaped fixed head (18);
Slip ring (30a) in described conducting slip ring (30) is fixed on right annular slab (11b) right panel face, brush in this conducting slip ring (30b) is fixed in described hauling machine frame (14), and brush (30b) contacts with slip ring (30a), thereby by conducting slip ring (30), the second motor in each traction component is powered.
3. small-bore compound pipeline complex pipeline tinuous production according to claim 2, it is characterized in that: described separating film feedway (FL) consists of a separating film storage wheel (31), a splicing tape storage wheel (32) and a directive wheel (33), these three wheels are all positioned at the place ahead of the same shaft part of described mould shaft (1), the axis parallel of these three wheels, its left end is near mould shaft (1), right-hand member is away from mould shaft (1), and the back shaft of these three wheels is contained in respectively on corresponding support, and all rotatable; Described separating film storage wheel (31) and splicing tape storage wheel (32) are contour, and the close described mould shaft (1) of splicing tape storage wheel (32), and described directive wheel (33) is positioned at splicing tape storage wheel (32) top.
4. small-bore compound pipeline complex pipeline tinuous production according to claim 2, it is characterized in that: described separating film feedway (FL) comprises separating film storage wheel (31) and splicing tape storage wheel (32), wherein the number of separating film storage wheel (31) is identical with splicing tape storage wheel (32), its number is at least two, the axial line of these storage wheels is vertical with described mould shaft (1) axial line, and these storage wheels are arranged along the even circumferential of this mould shaft, and separating film storage wheel (31) and splicing tape storage wheel (32) are set in distance; Described in each, separating film storage wheel (31) is equipped with a separating film guide wheel (34) and a separating film is unfolded sheet (35), wherein the axial line of separating film guide wheel (34) is parallel with separating film storage wheel (31), and this separating film guide wheel is between separating film storage wheel (31) and described mould shaft (1); Described separating film is unfolded sheet (35) and is positioned at separating film guide wheel (34) the right, and this separating film is unfolded sheet for watt shape structure, and its inwall is near the outer wall of described mould shaft (1); Described in each, splicing tape storage wheel (32) is equipped with a splicing tape guide wheel (36), the axis parallel of the axial line of this splicing tape guide wheel and splicing tape storage wheel (32), and splicing tape guide wheel (36) is between splicing tape storage wheel (32) and described mould shaft (1); All described storage wheel and guide wheels are arranged on respectively on corresponding support, and all rotatable, and these supports are all fixing with a large support (37), and this large support is fixed on described mould shaft (1) simultaneously.
5. according to the small-bore compound pipeline complex pipeline tinuous production described in claim 3 or 4, it is characterized in that: described driving mechanism comprises ball screw (38) and the axis of guide (39) being arranged side by side, the two left and right end respectively by bearings on the mounting bracket (40) of corresponding end, and one end of ball screw (38) is coaxially connected with the output shaft of the 3rd motor (41), the 3rd motor is fixed on the mounting bracket (40) of corresponding end;
Feed screw nut (38a) on described ball screw (38) is fixing with yarn guide head (5), and the linear bearing (42) of the upper suit of the described axis of guide (39) is also fixed with this yarn guide head.
6. small-bore compound pipeline complex pipeline tinuous production according to claim 1, it is characterized in that: described impregnation mechanism is comprised of the second steeping vat (43) and impregnation bar (44), and described yarn guide head (5) is positioned between mould shaft (1) and this second steeping vat (43); The number of described impregnation bar (44) is three, these three impregnation bars are parallel with described mould shaft (1), and be all contained in the second steeping vat (43), and these three impregnation bars (44) are triangularly arranged, wherein two are positioned at the second steeping vat (43) top, the 3rd bottom that is positioned at the second steeping vat (43).
7. small-bore compound pipeline complex pipeline tinuous production according to claim 6, it is characterized in that: the number of described traction component is four, these four traction components are circumferentially uniform along described mould shaft (1), and the second motor in four traction components is by a Frequency Converter Control.
8. small-bore compound pipeline complex pipeline tinuous production according to claim 7, it is characterized in that: described transmission component is chain drive structure, and driving chain (45) is connected between active drive sprocket (46) and driven drive sprocket (47), wherein initiatively drive sprocket (46) is solidly set on the output shaft of described main motor (4), and driven drive sprocket (47) is solidly set on described main shaft (2).
9. small-bore compound pipeline complex pipeline tinuous production according to claim 1, is characterized in that: described the first solidification equipment (9) is uviol lamp, and the second solidification equipment (10) is electric heater.
10. small-bore compound pipeline complex pipeline tinuous production according to claim 9, is characterized in that: described hauling machine (QY) front-right is also provided with synchronization cutting mechanism and winding platform from left to right successively.
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| CN201310556683.4A CN103552250B (en) | 2013-11-11 | 2013-11-11 | A kind of small-bore compound pipeline complex pipeline tinuous production |
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| CN201310556683.4A CN103552250B (en) | 2013-11-11 | 2013-11-11 | A kind of small-bore compound pipeline complex pipeline tinuous production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110744842A (en) * | 2019-10-15 | 2020-02-04 | 浙江天梯塑胶科技有限公司 | Production equipment of telescopic braided tube |
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| US6478921B1 (en) * | 1997-10-24 | 2002-11-12 | Dag Thulin | Method for producing ends of metal of composite pipe lengths |
| CN2902694Y (en) * | 2006-04-29 | 2007-05-23 | 李长城 | Production line of metal and polymer material composite pipe |
| CN101439586A (en) * | 2008-12-18 | 2009-05-27 | 李长城 | Method for manufacturing continuous fiber reinforced plastic pre-impregnated material and used impregnation mold thereof |
| CN203543138U (en) * | 2013-11-11 | 2014-04-16 | 李长城 | Continuous small-diameter compound pipeline production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6478921B1 (en) * | 1997-10-24 | 2002-11-12 | Dag Thulin | Method for producing ends of metal of composite pipe lengths |
| CN2902694Y (en) * | 2006-04-29 | 2007-05-23 | 李长城 | Production line of metal and polymer material composite pipe |
| CN101439586A (en) * | 2008-12-18 | 2009-05-27 | 李长城 | Method for manufacturing continuous fiber reinforced plastic pre-impregnated material and used impregnation mold thereof |
| CN203543138U (en) * | 2013-11-11 | 2014-04-16 | 李长城 | Continuous small-diameter compound pipeline production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110744842A (en) * | 2019-10-15 | 2020-02-04 | 浙江天梯塑胶科技有限公司 | Production equipment of telescopic braided tube |
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Application publication date: 20140205 Assignee: Chongqing Qingyang holding (Group) Co.,Ltd. Assignor: Li Changcheng Contract record no.: 2016500000018 Denomination of invention: Serial production line for small-caliber compound pipelines Granted publication date: 20151021 License type: Exclusive License Record date: 20160805 |
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