CN107139502A - A kind of fiberglass tank body winding die body and fiberglass tank body fiber winding method - Google Patents
A kind of fiberglass tank body winding die body and fiberglass tank body fiber winding method Download PDFInfo
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- CN107139502A CN107139502A CN201710539067.6A CN201710539067A CN107139502A CN 107139502 A CN107139502 A CN 107139502A CN 201710539067 A CN201710539067 A CN 201710539067A CN 107139502 A CN107139502 A CN 107139502A
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- support tube
- arc plate
- supporting arc
- tank body
- support
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/32—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core on a rotating mould, former or core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7154—Barrels, drums, tuns, vats
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The present invention relates to a kind of fiberglass tank body winding die body and fiberglass tank body fiber winding method, category glass fiber reinforced plastics product process equipment, technology field.The fiberglass tank body winds die body and fiberglass tank body fiber winding method, is suitable for the making of Multiple Type fiberglass tank body, and production product strength is high；Solve existing wind and can be only done the problem of single type flint glass F cylinder of steel system is made；And the winding vehicle structure of the wind is simple, ingenious in design, solves existing wind and have the problem of resin waste is serious and glass fabric easily knots, the need for meeting enterprise's production and application.
Description
Technical field
The present invention relates to a kind of fiberglass tank body winding die body and fiberglass tank body fiber winding method, belong to glass fiber reinforced plastics product
Process equipment, technology field.
Background technology
Glass fiber reinforced plastic tank system product are widely used in chemical industry, environmental protection because of long, the advantage of resist chemical with service life
Deng field；Traditional fiberglass tank body is one side to wind people by way of glass fabric one time brushes resin outside die body
Work completes the making of fiberglass tank body.Increasing, the pure artificial production method with the development fiberglass tank body volume in epoch,
Not only there be the problem of operating efficiency is low, and large-scale fiberglass tank body is difficult to complete to make by artificial mode.Mesh
It is preceding to occur in that a kind of winding work for the completion glass fabric that glass reinforced plastic winding die body be automated on the market, but be due to
The limitation of existing wind reasons in structure, it has, and resin waste is serious, and glass fabric easily knots and single device can only
Complete the problem of a kind of model glass fiber reinforced plastic tank system is made.In addition made using existing fiberglass tank body fiber winding method
The problem of finished product also has insufficient strength, it is impossible to the need for meeting enterprise's production and application.
The content of the invention
It is an object of the invention to：There is provided a kind of simple in construction, easy to use, to solve the tree that existing winding die body has
Fat wastes serious, and glass fabric, which easily knots, product intensity inadequate and can be only done single type flint glass F cylinder of steel system makees problem
Fiberglass tank body winding die body and fiberglass tank body fiber winding method.
The technical scheme is that：
A kind of fiberglass tank body winds die body, it by motor, winding dolly, pivoted frame, guide bracket, support tube, branch fastener frame,
Support and support tailstock are constituted, it is characterised in that：The branch fastener frame and support tailstock that symmetry shape is set pass through back-up roller wheel activity
Pivoted frame is installed, one end of pivoted frame is fixed with guide bracket, and the other end of pivoted frame is connected with motor；On the periphery of pivoted frame
Support tube is provided with, support tube side is provided with winding dolly；
Fiberglass tank body fiber winding method comprises the following steps：
1）：Start driving motor corresponding with supporting arc plate A in fiberglass tank body winding die body, when driving motor passes through expansion
Device drives each supporting arc plate A synchronously to strut to correct position, closes driving motor；
2）：Start the driving motor corresponding with supporting arc plate B, driving motor drives each supporting arc plate B synchronous by expander
Strut, when supporting arc plate B and supporting arc plate A formation cylinders, close driving motor；
3）：Start motor, motor drives support tube to rotate by pivoted frame with 8-10R/min rotating speed；
4）：One end of press mold on winding dolly press mold frame will be placed on, will be fixed from pressure roller lower section through one end afterwards with support tube
Connection；
5）：Starting motor makes moving body slowly be moved to stop motion behind support tube end from support tube head end along ride；
At the same time support tube is in synchronous axial system, and support tube pulls press mold it is mutually overlapped and be uniformly wrapped in rotation process
Support tube surface, then cuts press mold, and the end of press mold and support tube are fixed；
6）：Each silvalin beam that will be placed on fiber creel, sequentially passes through movable thread board and fixed thread board, impregnation depression bar
After below the resin and pressure roller of lower section, each silvalin Shu Yiduan is fixed on the periphery of support tube end side by side；
7）：Pass through after resin, the fiber cloth one end being placed on fiber cloth holder from pressure roller and silvalin from impregnation depression bar lower section
Passed through below beam, and one end of fiber cloth is fixed on the periphery of support tube end, now fiber cloth is in each silvalin
The lower section of beam；
8）：Starting motor makes moving body be slowly moved to along ride from the end of support tube after the head end of support tube；Do weight
It is multiple to move back and forth；At the same time support tube is in synchronous axial system, and support tube pulls silvalin beam and fiber cloth in rotation process,
Make the uniform winding that silvalin beam and fiber cloth are mutually overlapped on support tube surface, when silvalin beam and fibre cloth winding are around certain
After the number of plies, motor is closed, silvalin beam and fiber cloth is cut, the end of silvalin beam and fiber cloth is with support tube rotation process
It can be fitted on support tube periphery；
9）：One end of press mold on winding dolly press mold frame will be placed on, will be fixed from pressure roller lower section through one end afterwards with support tube
Connection；Subsequent start-up motor makes moving body slowly be moved to the other end of support tube from one end of support tube along ride；With
Support tube is in synchronous axial system simultaneously for this, and support tube pulls press mold, the uniform winding that press mold is mutually overlapped is existed in rotation process
Silvalin beam and fiber cloth surface, then cut press mold, and the end of press mold and support tube are fixed；
10）：Motor is closed, the wind is stood 2 hours, makes the silvalin beam and fiber for being wrapped in support tube surface
Cloth solidifies, silvalin beam and fiber cloth formation fiberglass tank body after solidification；
11）：Start the driving motor corresponding with supporting arc plate B, the driving motor corresponding with supporting arc plate A successively；It is each to pass
Dynamic motor drives supporting arc plate B and supporting arc plate A to reset successively by expander；Now supporting arc plate B and supporting arc plate A and glass
The inwall of glass cylinder of steel body departs from bonding；
12）：Fixation is hooked into guide bracket end using driving, starts drive cylinder and topples over stand and disengaged with pivoted frame；So
Fiberglass tank body is drawn in guide bracket using another driving afterwards；
13）：Support is placed on below support tube, pivoted frame is supported and fixed by support by support column；Then will driving and guiding
Frame end is broken off relations, and fiberglass tank body is pulled out into guide bracket by driving a vehicle；
14）：Starting drive cylinder makes stand be uprightly connected with pivoted frame support；Then removing can follow after support into next work
Ring.
The lower end symmetry shape of described pivoted frame one end is fixed with support column, support column pass through extended to after support tube outer end with
Support contradicts connection.
Described support tube is made up of supporting arc plate A, supporting arc plate B, hog frame, guide pillar and expander, the top of pivoted frame
Be respectively arranged below supporting arc plate A；Internal symmetry shape between supporting arc plate A is provided with supporting arc plate B；Each supporting arc plate
B is mutually linked with each supporting arc plate A；It is fixed with hog frame, hog frame and is fixedly mounted with each supporting arc plate A, supporting arc plate B inwall
There are multiple guide pillars, each guide pillar is connected with pivoted frame activity insertion；It is provided with the corresponding pivoted frames of each supporting arc plate A and supporting arc plate B
Expander, each expander is threadedly coupled with corresponding hog frame.
The adjustable range of described support tube diameter is 2.0-2.5m.
Described expander is made up of driving motor, inverting seat, drive link and drive screw；Each supporting arc plate A and support
Driving motor is separately installed with the corresponding pivoted frames of arc plate B, the side of driving motor is interruption-like respectively to be fixed with multiple commutations
Seat, driving motor is connected by drive link with the input of each inverting seat, and the output end of each inverting seat is fixed with drive screw, is driven
Dynamic screw mandrel is threadedly coupled with hog frame.
Described supporting arc plate A two ends end face is to be provided with arc on arc transiting surface, supporting arc plate B each side end face
Shell fragment, arc spring lamination is slided with arc transiting surface and is fitted and connected.
Described arc spring lamination is consistent with the arc of arc transiting surface.
Described guide pillar one end termination is equipped with limit bolt.
Reinforcement groove is provided with described each supporting arc plate A and supporting arc plate B periphery.
Described support tailstock is made up of back-up roller wheel, stand and drive cylinder, is movably installed with ground by shipping and reselling on another market
Stand, stand side is hinged with drive cylinder, and the upper end symmetry shape of stand is provided with back-up roller wheel, back-up roller wheel and pivoted frame interval
Roll connection.
Described winding dolly is made up of ride, moving body, impregnation case and silvalin frame, passes through motor and biography on ride
Dynamic chain is provided with moving body, and moving body side is provided with fiber creel；Impregnation case, impregnation case one are installed on moving body
Side is provided with above fiber cloth holder, impregnation case and is provided with press mold frame.
Described impregnation case is made up of impregnation casing, fixed thread board, movable thread board, deflector and pressure roller, impregnation case
It is provided with impregnation depression bar in vivo；One end of impregnation casing is equipped with fixed thread board, and fixed thread board one end passes through tripod and axle
Hold and movable thread board is installed；The other end of impregnation casing is hinged with deflector；The both sides of deflector pass through adjuster and impregnation
Casing is fixedly connected；Pressure roller is provided with by extension spring and bull stick on deflector, pressure roller contacts connection with deflector.
Regular shape is provided with guide eyelit respectively on described fixation thread board and movable thread board；Deflector is " T " shape；
The bottom of described impregnation casing is V-shaped.
Described adjuster has adjustment plate and steady pin to constitute；Adjustment plate is fixed with the impregnation casing of deflector both sides,
Sector is provided with fixing hole in adjustment plate, steady pin is passed through to insert with deflector after fixing hole and is connected.
The advantage of the invention is that：
Present invention employs the structure design that the supporting arc plate A being mutually linked and supporting arc plate B constitutes support tube, set using this kind
When postponing supporting arc plate A and supporting arc plate B and strutting, there are regulation support tube diameter function, separate unit fiberglass tank body winding die body
The making of the fiberglass tank body of Multiple Type is suitable for, existing winding die body is solved and can be only done single type flint glass F cylinder of steel body
The problem of making；And the winding vehicle structure of fiberglass tank body winding die body is simple, ingenious in design, solves existing winding
The problem of resin waste that die body has is seriously and glass fabric easily knots, the need for meeting enterprise's production and application.
Brief description of the drawings
Fig. 1 is main structure diagram of the invention；
Fig. 2 is overlooking the structure diagram of the invention；
The structural representation that Fig. 3 is A-A in Fig. 1；
Fig. 4 is structural representation when supporting arc plate A and supporting arc plate B is strutted；
Fig. 5 is the cross section structure schematic diagram of winding dolly；
Fig. 6 is the overlooking the structure diagram of winding dolly.
In figure：1st, motor, 2, pivoted frame, 3, guide bracket, 4, branch fastener frame, 5, back-up roller wheel, 6, support column, 7, branch
Frame, 8, supporting arc plate A, 9, supporting arc plate B, 10, hog frame, 11, guide pillar, 12, driving motor, 13, inverting seat, 14, transmission
Bar, 15, drive screw, 16, arc transiting surface, 17, arc spring lamination, 18, limit bolt, 19, reinforcement groove, 20, stand, 21,
Drive cylinder, 22, ride, 23, moving body, 24, pressure roller, 25, fiber creel, 26, fiber cloth holder, 27, press mold frame, 28, leaching
Glue casing, 29, fixed thread board, 30, movable thread board, 31, deflector, 32, guide eyelit, 33, adjustment plate, 34, steady pin,
35th, fixing hole, 36, impregnation depression bar, 37, extension spring, 38, bull stick.
Embodiment
The fiberglass tank body winds die body by motor 1, winding dolly, pivoted frame 2, guide bracket 3, support tube, branch fastener
Frame 4, support 7 and support tailstock are constituted：The branch fastener frame 4 and support tailstock that symmetry shape is set are installed by the activity of back-up roller wheel 5
There is pivoted frame 2.
Support tailstock is made up of back-up roller wheel 5, stand 20 and drive cylinder 21, is movably installed with ground by shipping and reselling on another market vertical
Frame 20, the side of stand 20 is hinged with drive cylinder 21, and the upper end symmetry shape of stand 20 is provided with back-up roller wheel 5, back-up roller wheel 5 with
Pivoted frame 2 intermittently rolls connection.The purpose of the support pivoted frame 2 of back-up roller wheel 5 set by symmetry shape is：One is to ensure that pivoted frame 2
It can produce to roll with back-up roller wheel 5 during rotation and be connected；The rotational resistance of pivoted frame 2 is reduced, energy consumption is reduced.Two be to ensure the device work
During work, support tailstock can rapidly be disengaged with pivoted frame 2, it is ensured that winding work is smoothed out.
Pivoted frame 2 is formed by steel-pipe welding, and section is square elongate body.Pivoted frame 2 is the installation foundation of whole device, both
Bear torsion and bear gravity again, ensure that pivoted frame 2 is unlikely to occur the problem of body is overweight when being arranged such, ensure again
The sufficient intensity of pivoted frame 2, it is to avoid the generation of breakage problem.
One end of pivoted frame 2 is fixed with guide bracket 3, and the length of guide bracket 3 is corresponding with the length of pivoted frame 2, after being arranged such
Just can guarantee that the glass fiber reinforced plastic tank body of completion of processing can be completely placed in guide bracket 3, and then facilitate the blanking of fiberglass tank body.
The other end of pivoted frame 2 is connected with motor 1；Motor 1 can drive pivoted frame 2 to rotate when rotating.Pivoted frame 2
Support tube is provided with periphery.
Support tube is made up of supporting arc plate A8, supporting arc plate B9, hog frame 10, guide pillar 11 and expander, the top of pivoted frame 2
Be respectively arranged below supporting arc plate A8；Supporting arc plate A8 two ends end face is arc transiting surface 16.
Internal symmetry shape between supporting arc plate A8 is provided with supporting arc plate B9；Supporting arc plate A8 and supporting arc plate B9 arc
Shape is corresponding.In the course of work, supporting arc plate A8 deploys prior to supporting arc plate B9 when support tube deploys；When support tube is closed, branch
Arc plate B9 is supportted to close prior to supporting arc plate A8；Supporting arc plate A8 and supporting arc plate the B9 purpose being arranged such are：To prevent
Supporting arc plate A8 and supporting arc plate B9, which is produced, when support tube deploys or closed contradicts interference.
Arc spring lamination 17 is provided with supporting arc plate B9 each side end face；Each supporting arc plate B8 is by arc spring lamination 17 and respectively
Supporting arc plate A9 arc transiting surface 16 is slided and is fitted and connected.The radian phase one of the radian of arc spring lamination 17 and arc transiting surface 16
Cause, the purpose being arranged such is：During supporting arc plate A9 and supporting arc plate B9 deploy to form cylindrical shape in place successively,
Arc transiting surface 16 can oppress arc spring lamination 17, arc spring lamination 17 is formed circular arc between supporting arc plate A8 and supporting arc plate B9
Transition and linkage（Refer to Figure of description 4）.And then avoid when having spaced slot between supporting arc plate A9 and supporting arc plate B9,
Influence the generation of final product quality problem.Therefore in the course of the work, during supporting arc plate A9 and supporting arc plate B9 formation cylinder, as long as
Arc spring lamination 17 can keep being fitted and connected with arc transiting surface 16, you can meet job requirement, it is achieved thereby that regulation support
The function of cylinder diameter, and then it is easy to the fiberglass tank body to wind the fiberglass tank body that die body processes different inner diameters.Support tube is straight
Footpath can be adjusted in the range of 2.0-2.5m.
Hog frame 10 is fixed with each supporting arc plate A8, supporting arc plate B9 inwall, the purpose for setting hog frame 10 is：
Strengthen each supporting arc plate A8 and supporting arc plate B9 intensity, prevent from producing deformation when each supporting arc plate A8 and supporting arc plate B9 stress
The problem of.Multiple guide pillars 11 are fixed with hog frame 10, one end termination of guide pillar 11 is equipped with limit bolt 18；Each guide pillar 11 and pivoted frame
2 activity insertion connections.Guide pillar 11, which has, to be oriented to and spacing effect, and the purpose for setting limit bolt 18 is：Each supporting arc plate
When A8, supporting arc plate B9 and the drive guide pillar 11 of hog frame 10 are expanded outwardly in place, limit bolt 18 can be contradicted with pivoted frame 2, thus
Avoid support tube and be expanded to after extreme position and continue to expand the problem of caused support tube is scattered.
Expander is installed on the corresponding pivoted frame 2 of each supporting arc plate A8 and supporting arc plate B9.Expander by driving motor 12,
Inverting seat 13, drive link 14 and drive screw 15 are constituted；Pacify respectively on the corresponding pivoted frame 2 of each supporting arc plate A8 and supporting arc plate B9
Equipped with driving motor 12, the side of driving motor 12 is interruption-like respectively to be fixed with multiple inverting seats 13, and driving motor 12 passes through
Drive link 14 is connected with the input of each inverting seat 13, and the output end of each inverting seat 13 is fixed with drive screw 15, drive screw
15 are threadedly coupled with hog frame 10.When driving motor 12 works, hog frame 10 can be driven by inverting seat 13 and drive screw 15
Together with each supporting arc plate A8 and supporting arc plate B9 to contract, or expand outwardly.
Reinforcement groove 19 is provided with each supporting arc plate A8 and supporting arc plate B9 periphery.The mesh of reinforcement groove 19 is set
Be：In order to which silvalin beam and fiber cloth are pressed into inside reinforcement groove 19 in winding process, so that fiberglass tank body
Be internally formed reinforcement, and then improve the intensity of finished product.
Support tube side is provided with winding dolly.Dolly is wound by ride 22, moving body 23, impregnation case and fiber creel
25 are constituted, and are provided with moving body 23 by motor and driving-chain on ride 22, motor and driving-chain can drive moving body 23
Moved back and forth in ride 22.
The side of moving body 23 is provided with fiber creel 25；Multireel fiber yarn reel is placed with fiber creel 25.Locomotive
Impregnation case is installed, impregnation case is by impregnation casing 28, fixed thread board 29, movable thread board 30, deflector 31 and pressure on body 23
Roller 24 is constituted.
The bottom of impregnation casing 28 is V-shaped.The purpose that the bottom of impregnation casing 28 is arranged to " V " shape is：So that
Resin concentrates on the minimum point of " V " shape bottom in the presence of itself mobilization force, improves the utilization rate of resin.
Impregnation depression bar 36 is provided with impregnation casing 28；Impregnation depression bar 36 is immersed in the inside of resin during work, so sets
The purpose put is：To ensure that the silvalin beam and fiber cloth that pass through during work from the lower section of impregnation depression bar 36 can fully be saturated with tree
Fat, it is to avoid the generation of silvalin beam and the uneven problem of fiber cloth impregnation.
One end of impregnation casing 28 is equipped with fixed thread board 29, and fixed one end of thread board 29 is installed by tripod and bearing
There is movable thread board 30；Regular shape is provided with guide eyelit 32 respectively on fixed thread board 29 and movable thread board 30；Set solid
The purpose for determining thread board 29 and movable thread board 30 is：Each silvalin beam is set to pass sequentially through movable thread board 30 and fixed
The guide eyelit 32 of thread board 29 is passed through, with each silvalin beam is isolated into separated effect, it is to avoid silvalin bundle strand connects problem
Generation.
It is by the purpose of tripod and bearing installation activity thread board 30：During work under the traction of silvalin beam,
Movable thread board 30 can be rotated at any time, so that silvalin beam passes through movable thread board 30 with less angle, it is to avoid
When the angle of movable thread board 30 and silvalin beam is excessive, the movable staple fiber yarn Shu Wenti of thread board 30 generation.
The other end of impregnation casing 28 is hinged with " T " shape deflector 31；Deflector 31 is set to "T"-shaped purpose
It is：Increase the area of deflector 31, the resin of silvalin beam and fiber cloth drippage during work is fallen directly into deflector 31
Middle to be reclaimed, the utilization rate for both having improved resin turn avoid pollution environment.
The both sides of deflector 31 are fixedly connected by adjuster with impregnation casing 28；Adjuster has adjustment plate 33 and steady pin
34 are constituted；It is fixed with the impregnation casing 28 of the both sides of deflector 31 in adjustment plate 33, adjustment plate 33 and sector is provided with fixing hole
35, steady pin 34 is passed through to insert with deflector 31 after fixing hole 35 and is connected.After steady pin 34 is unloaded during work, according to support tube
Diameter can adjust the distance between deflector 31 and support tube, can be by deflector 31 after then steady pin 34 is inserted
It is fixed.
Pressure roller 24 is provided with by extension spring 37 and bull stick 38 on deflector 31, pressure roller 24 contacts connection with deflector 31.Such as
This purpose set is：When silvalin beam and fiber cloth between pressure roller 24 and deflector 31 by when, pressure roller 24 can lead
Flowing will be unnecessary resin extruded in silvalin beam and fiber cloth under the cooperation of plate 31, and the resin of extrusion can flow back along deflector 31
Into impregnation casing 28, re-used.
Impregnation case side, which is provided with fiber cloth holder 26, fiber cloth holder 26, is placed with fiber yardage roll, is set above impregnation case
Have and be placed with laminate film roll on press mold frame 27, press mold frame 27, during work, before glass fiber reinforced plastic tank system is made, press mold is wrapped in support tube
Surface is so as to form one layer of barrier film, and then facilitate support tube to depart from fiberglass tank body between support tube and fiberglass tank body；
After glass fiber reinforced plastic tank system is finished, press mold can be wrapped in fiberglass tank surface makes it be protected in the formation of fiberglass tank surface
Film, is protected with the cosmetic look of reinforcing glass cylinder of steel body and to the formation of glass fiber reinforced plastic tank external surface.
The lower end symmetry shape of the one end of pivoted frame 2 is fixed with support column 6, when support tube shrinks in original state completely, support
Post 6, which is passed through, to be extended to the conflict of outer end and support 7 and is connected after support tube.When support tube is strutted fiberglass tank body is processed in cylinder type
When, support column 6 is in inside support tube, and the purpose being arranged such is：During so that support tube shrinking completely, support 7 can pass through
Pivoted frame 2 is supported fixation by support column 6；When support tube is strutted in cylinder type, support column 6 is in inside support tube to avoid glass
Generation of the support column 6 from internal conflict fiberglass tank body accident during glass cylinder of steel system is made.
The present invention completes the making of fiberglass tank body, and use by way of simultaneously wound silvalin beam and fiber cloth
The fiberglass tank body that the present invention makes, it is internal with reinforcement；Relative to the production method of existing fiberglass tank body, glass
The intensity of cylinder of steel body is strengthened.
Produce the winding method of fiberglass tank body using above-mentioned die body to the present invention below, for two example two.
Embodiment one：
Using the fiberglass tank body filament-wound device, production internal diameter is as follows for the production stage of 2.1m fiberglass tank body：
1）：Start driving motor 12 corresponding with supporting arc plate A8 in fiberglass tank body winding die body, driving motor 12 passes through
Expander drives each supporting arc plate A8 synchronously to strut, and when the vertical range between each supporting arc plate A8 outer walls is 2.1m, closes
Driving motor 12；
2）：Start the driving motor 12 corresponding with supporting arc plate B9, driving motor 12 drives each supporting arc plate by expander
B9 is synchronously strutted, when supporting arc plate B8 and supporting arc plate A9 formation cylinder, and cylinder external diameter be 2.1m when, close driving motor
12；
3）：Start motor 1, motor 1 drives support tube to rotate by pivoted frame 2 with 8R/min rotating speed；
4）：Press mold one end on winding dolly press mold frame 27 will be placed on, through one end afterwards with support tube below pressure roller 24
It is fixedly connected；
5）：Starting motor makes moving body 23 stop after being slowly moved to the end of support tube from the head end of support tube along ride 22
Only move；At the same time support tube is in synchronous axial system, and support tube pulls press mold, press mold is mutually overlapped in rotation process
It is even to be wrapped in support tube surface, press mold is then cut, and the end of press mold and support tube are fixed；
6）：Each silvalin beam that will be placed on fiber creel 25, sequentially passes through movable thread board 30 and fixed thread board 29, leaching
After the resin of the lower section of glue laminated bar 36 and the lower section of pressure roller 24, each silvalin Shu Yiduan is fixed on to the periphery of support tube end side by side
On；
7）：Pass through after resin, the fiber cloth one end being placed on fiber cloth holder 26 from the He of pressure roller 24 from the lower section of impregnation depression bar 36
Passed through below silvalin beam, and one end of fiber cloth is fixed on the periphery of support tube end, now fiber cloth is in each
The lower section of silvalin beam；
8）：Starting motor makes moving body 23 be slowly moved to along ride 22 from the end of support tube after the head end of support tube；
Do repetition reciprocating motion；At the same time support tube is in synchronous axial system, and support tube pulls silvalin beam and fiber in rotation process
Cloth, makes the uniform winding that silvalin beam and fiber cloth are mutually overlapped on support tube surface, when silvalin beam and fibre cloth winding are around 10
After layer, motor is closed, silvalin beam and fiber cloth is cut, the end of silvalin beam and fiber cloth is with meeting in support tube rotation process
It is fitted on support tube periphery；
9）：One end of press mold on winding dolly press mold frame 27 will be placed on, through one end afterwards with support tube below pressure roller 24
It is fixedly connected；Subsequent start-up motor makes moving body slowly be moved to the another of support tube from one end of support tube along ride
End；At the same time support tube is in synchronous axial system, and support tube pulls press mold in rotation process, and make that press mold mutually overlaps is uniform
Silvalin beam and fiber cloth surface are wrapped in, press mold is then cut, and the end of press mold and support tube are fixed；
10）：Motor 1 is closed, the wind is stood 2 hours, makes the silvalin beam and fibre for being wrapped in support tube surface
Wei Bu solidifies, silvalin beam and fiber cloth formation fiberglass tank body after solidification；
11）：Start the driving motor 12 corresponding with supporting arc plate B8, the driving motor corresponding with supporting arc plate A9 successively
12；Each driving motor 12 drives supporting arc plate B9 and supporting arc plate A8 to reset successively by expander；Now supporting arc plate B9 and
Supporting arc plate A8 is Nian Jie with the inwall disengaging of fiberglass tank body；
12）：Fixation is hooked into the end of guide bracket 3 using driving, starts drive cylinder 21 and topples over stand 20 and depart from pivoted frame 2
Contact；Then fiberglass tank body is drawn in guide bracket 3 using another driving；
13）：Support 7 is placed on below support tube, pivoted frame 2 is supported fixation by support 7 by support column 6；Then will driving with
The end of guide bracket 3 is broken off relations, and fiberglass tank body is pulled out into guide bracket 3 by driving a vehicle；
14）：Starting drive cylinder 21 makes stand 20 be uprightly connected with the support of pivoted frame 2；Then removing can enter next after support 7
Working cycles.
Embodiment two：
Die body is wound using the fiberglass tank body fiber, production internal diameter is as follows for the production stage of 2.3m fiberglass tank bodies：
1）：Start driving motor 12 corresponding with supporting arc plate A8 in fiberglass tank body winding die body, driving motor 12 passes through
Expander drives each supporting arc plate A8 synchronously to strut, and when the vertical range between each supporting arc plate A8 outer walls is 2.3m, closes
Driving motor 12；
2）：Start the driving motor 12 corresponding with supporting arc plate B9, driving motor 12 drives each supporting arc plate by expander
B9 is synchronously strutted, when supporting arc plate B8 and supporting arc plate A9 formation cylinder, and cylinder external diameter be 2.3m when, close driving motor
12；
3）：Start motor 1, motor 1 drives support tube to rotate by pivoted frame 2 with 10R/min rotating speed；
4）：Press mold one end on winding dolly press mold frame 27 will be placed on, through one end afterwards with support tube below pressure roller 24
It is fixedly connected；
5）：Starting motor makes moving body 23 stop after being slowly moved to the end of support tube from the head end of support tube along ride 22
Only move；At the same time support tube is in synchronous axial system, and support tube pulls press mold, make what press mold was mutually overlapped in rotation process
Uniform winding then cuts press mold, and the end of press mold and support tube are fixed on support tube surface；
6）：Each silvalin beam that will be placed on fiber creel 25, sequentially passes through movable thread board 30 and fixed thread board 29, leaching
After the resin of the lower section of glue laminated bar 36 and the lower section of pressure roller 24, each silvalin Shu Yiduan is fixed on to the periphery of support tube end side by side
On；
7）：Pass through after resin, the fiber cloth one end being placed on fiber cloth holder 26 from the He of pressure roller 24 from the lower section of impregnation depression bar 36
Passed through below silvalin beam, and one end of fiber cloth is fixed on the periphery of support tube end, now fiber cloth is in each
The lower section of silvalin beam；
8）：Starting motor makes moving body 23 be slowly moved to along ride 22 from the end of support tube after the head end of support tube；
Do repetition reciprocating motion；At the same time support tube is in synchronous axial system, and support tube pulls silvalin beam and fiber in rotation process
Cloth, makes the uniform winding that silvalin beam and fiber cloth are mutually overlapped on support tube surface, when silvalin beam and fibre cloth winding around to
After 12 layers, motor is closed, silvalin beam and fiber cloth is cut, the end of silvalin beam and fiber cloth is with support tube rotation process
It can be fitted on support tube periphery；
9）：One end of press mold on winding dolly press mold frame 27 will be placed on, through one end afterwards with support tube below pressure roller 24
It is fixedly connected；Subsequent start-up motor makes moving body slowly be moved to the another of support tube from one end of support tube along ride
End；At the same time support tube is in synchronous axial system, and support tube pulls press mold in rotation process, and make that press mold mutually overlaps is uniform
Silvalin beam and fiber cloth surface are wrapped in, press mold is then cut, and the end of press mold and support tube are fixed；
10）：Motor 1 is closed, the wind is stood 2 hours, makes the silvalin beam and fibre for being wrapped in support tube surface
Wei Bu solidifies, silvalin beam and fiber cloth formation fiberglass tank body after solidification；
11）：Start the driving motor 12 corresponding with supporting arc plate B8, the driving motor corresponding with supporting arc plate A9 successively
12；Each driving motor 12 drives supporting arc plate B9 and supporting arc plate A8 to reset successively by expander；Now supporting arc plate B9 and
Supporting arc plate A8 is Nian Jie with the inwall disengaging of fiberglass tank body；
12）：Fixation is hooked into the end of guide bracket 3 using driving, starts drive cylinder 21 and topples over stand 20 and depart from pivoted frame 2
Contact；Then fiberglass tank body is drawn in guide bracket 3 using another driving；
13）：Support 7 is placed on below support tube, pivoted frame 2 is supported fixation by support 7 by support column 6；Then will driving with
The end of guide bracket 3 is broken off relations, and fiberglass tank body is pulled out into guide bracket 3 by driving a vehicle；
14）：Starting drive cylinder 21 makes stand 20 be uprightly connected with the support of pivoted frame 2；Then removing can enter next after support 7
Working cycles.
This kind of fiberglass tank body winding die body and fiberglass tank body fiber winding method, are suitable for Multiple Type glass fiber reinforced plastic tank
The making of body, production product strength is high；Solve existing wind and can be only done asking for single type flint glass F cylinder of steel system work
Topic；And the winding vehicle structure of the wind is simple, ingenious in design, solving existing wind, to have resin waste tight
The problem of weight and glass fabric easily knot, the need for meeting enterprise's production and application.
Claims (9)
1. a kind of fiberglass tank body winds die body：It is by motor（1）, winding dolly, pivoted frame（2）, guide bracket（3）, support
Cylinder, branch fastener frame（4）, support（7）Constituted with support tailstock, it is characterised in that：The branch fastener frame that symmetry shape is set（4）And support
Tailstock passes through back-up roller wheel（5）It is movably installed with pivoted frame（2）, pivoted frame（2）One end be fixed with guide bracket（3）, pivoted frame（2）It is another
One end and motor（1）It is connected；Pivoted frame（2）Periphery on be provided with support tube, it is small that support tube side is provided with winding
Car；
Fiberglass tank body fiber winding method comprises the following steps：
1）：With supporting arc plate A in startup fiberglass tank body winding die body（8）Corresponding driving motor（12）, work as driving motor
（12）Drive each supporting arc plate A8 synchronously to strut to correct position by expander, close driving motor（12）；
2）：Start and supporting arc plate B（9）Corresponding driving motor（12）, driving motor（12）Each is driven by expander
Support arc plate B（9）Synchronously strut, as supporting arc plate B（8）With supporting arc plate A（9）When forming cylinder, driving motor is closed（12）；
3）：Start motor（1）, motor（1）Pass through pivoted frame（2）Support tube rotation is driven with 8-10R/min rotating speed；
4）：Winding dolly press mold frame will be placed on（27）On press mold one end, from pressure roller（24）Lower section through afterwards with support tube
One end is fixedly connected；
5）：Starting motor makes moving body（23）Along ride（22）The slow end that support tube is moved to from the head end of support tube
Stop motion afterwards；At the same time support tube is in synchronous axial system, and support tube pulls press mold, make press mold phase lap in rotation process
The uniform winding connect then cuts press mold, and the end of press mold and support tube are fixed on support tube surface；
6）：Fiber creel will be placed on（25）On each silvalin beam, sequentially pass through movable thread board（30）With fixed thread board
（29）, impregnation depression bar（36）The resin and pressure roller of lower section（24）Behind lower section, each silvalin Shu Yiduan is fixed on support tube side by side
On the periphery of end；
7）：Fiber cloth holder will be placed on（26）On fiber cloth one end, from impregnation depression bar（36）Lower section is passed through after resin, from pressure roller
（24）Passed through with silvalin beam lower section, and one end of fiber cloth is fixed on the periphery of support tube end, now fiber cloth
Lower section in each silvalin beam；
8）：Starting motor makes moving body（23）Along ride（22）The slow head end that support tube is moved to from the end of support tube
Afterwards；Do repetition reciprocating motion；At the same time support tube is in synchronous axial system, support tube in rotation process, pull silvalin beam and
Fiber cloth, makes the uniform winding that silvalin beam and fiber cloth are mutually overlapped on support tube surface, when silvalin beam and fibre cloth winding
After certain number of plies, motor is closed, silvalin beam and fiber cloth is cut, the end of silvalin beam and fiber cloth turns with support tube
It can be fitted on support tube periphery during dynamic；
9）：Winding dolly press mold frame will be placed on（27）One end of upper press mold, from pressure roller（24）Lower section through afterwards with support tube
One end is fixedly connected；Subsequent start-up motor makes moving body slowly be moved to the another of support tube from one end of support tube along ride
One end；At the same time support tube is in synchronous axial system, and support tube pulls press mold in rotation process, and make that press mold mutually overlaps is equal
It is even to be wrapped in silvalin beam and fiber cloth surface, press mold is then cut, and the end of press mold and support tube are fixed；
10）：Close motor（1）, the wind is stood 2 hours, make to be wrapped in support tube surface silvalin beam and
Fiber cloth solidifies, silvalin beam and fiber cloth formation fiberglass tank body after solidification；
11）：Start and supporting arc plate B successively（8）Corresponding driving motor（12）, with supporting arc plate A（9）Corresponding transmission
Motor（12）；Each driving motor（12）Drive supporting arc plate B successively by expander（9）With supporting arc plate A（8）Reset；Now
Supporting arc plate B（9）With supporting arc plate A（8）Inwall disengaging with fiberglass tank body is Nian Jie；
12）：Using driving by guide bracket（3）End hook fixation, start drive cylinder（21）Make stand（20）Topple over turning
Frame（2）Disengage；Then fiberglass tank body is drawn to guide bracket using another driving（3）On；
13）：By support（7）It is placed on below support tube, support（7）Pass through support column（6）By pivoted frame（2）Support is fixed；Then
Will driving and guide bracket（3）End is broken off relations, and fiberglass tank body is pulled out into guide bracket by driving a vehicle（3）；
14）：Start drive cylinder（21）Make stand（20）Uprightly and pivoted frame（2）Support connection；Then remove support（7）Afterwards
Into next working cycles.
2. a kind of fiberglass tank body winding die body according to claim 1, it is characterised in that：Described pivoted frame（2）One
The lower end symmetry shape at end is fixed with support column（6）, support column（6）Outer end and support are extended to after through support tube（7）The company of conflict
Connect；Described support tube is by supporting arc plate A（8）, supporting arc plate B（9）, hog frame（10）, guide pillar（11）Constitute, turn with expander
Frame（2）Above and below be respectively arranged with supporting arc plate A（8）；Supporting arc plate A（8）Between internal symmetry shape be provided with branch
Support arc plate B（9）；Each supporting arc plate B（8）With each supporting arc plate A（9）It is mutually linked；Each supporting arc plate A（8）, supporting arc plate B（9）
Inwall on be fixed with hog frame（10）, hog frame（10）On be fixed with multiple guide pillars（11）, each guide pillar（11）With pivoted frame（2）It is living
Dynamic insertion connection；Each supporting arc plate A（8）With supporting arc plate B（9）Corresponding pivoted frame（2）On expander is installed, each expander with
Corresponding hog frame（10）Threaded connection, the adjustable range of support tube diameter is 2.0-2.5m.
3. a kind of fiberglass tank body winding die body according to claim 2, it is characterised in that：Described expander is by passing
Dynamic motor（12）, inverting seat（13）, drive link（14）And drive screw（15）Constitute；Each supporting arc plate A（8）With supporting arc plate B
（9）Corresponding pivoted frame（2）On be separately installed with driving motor（12）, driving motor（12）Side interruption-like be respectively fixed with
Multiple inverting seats（13）, driving motor（12）Pass through drive link（14）With each inverting seat（13）Input connection, each inverting seat
（13）Output end be fixed with drive screw（15）, drive screw（15）With hog frame（10）Threaded connection.
4. a kind of fiberglass tank body winding die body according to claim 2, it is characterised in that：Described supporting arc plate A
（8）Two ends end face be arc transiting surface（16）, supporting arc plate B（9）Each side end face on be provided with arc spring lamination（17）, arc
Shell fragment（17）With arc transiting surface（16）Slip is fitted and connected.
5. a kind of fiberglass tank body winding die body according to claim 4, it is characterised in that：Described arc spring lamination
（17）With arc transiting surface（16）Arc it is consistent；Described guide pillar（11）One end termination is equipped with limit bolt（18）；It is described
Each supporting arc plate A（8）With supporting arc plate B（9）Periphery on be provided with reinforcement groove（19）.
6. a kind of fiberglass tank body winding die body according to claim 1, it is characterised in that：Described support tailstock by
Back-up roller wheel（5）, stand（20）And drive cylinder（21）Constitute, stand is movably installed with by shipping and reselling on another market on ground（20）, stand
（20）Side is hinged with drive cylinder（21）, stand（20）Upper end symmetry shape be provided with back-up roller wheel（5）, back-up roller wheel（5）
With pivoted frame（2）Interval rolls connection.
7. a kind of fiberglass tank body winding die body according to claim 1, it is characterised in that：Described winding dolly by
Ride（22）, moving body（23）, impregnation case and fiber creel（25）Constitute, ride（22）It is upper to be installed by motor and driving-chain
There is moving body（23）, moving body（23）Side is provided with fiber creel（25）；Moving body（23）On impregnation case is installed,
Impregnation case side is provided with fiber cloth holder（26）, impregnation case top is provided with press mold frame（27）.
8. a kind of fiberglass tank body winding die body according to claim 7, it is characterised in that：Described impregnation case is by soaking
Glue casing（28）, fixed thread board（29）, movable thread board（30）, deflector（31）And pressure roller（24）Constitute, impregnation casing
（28）Inside it is provided with impregnation depression bar（36）；Impregnation casing（28）One end fixed thread board is housed（29）, fixed thread board（29）
One end is provided with movable thread board by tripod and bearing（30）；Impregnation casing（28）The other end be hinged with deflector
（31）；Deflector（31）Both sides pass through adjuster and impregnation casing（28）It is fixedly connected；Deflector（31）It is upper to pass through extension spring
（37）And bull stick（38）Pressure roller is installed（24）, pressure roller（24）With deflector（31）Contact connection.
9. a kind of fiberglass tank body winding die body according to claim 8, it is characterised in that：Described fixation thread board
（29）With movable thread board（30）It is upper that regular shape is provided with guide eyelit respectively（32）；Deflector（31）" T " shape, described leaching
Glue casing（28）Bottom it is V-shaped；Described adjuster has adjustment plate（33）And steady pin（34）Constitute；Deflector（31）Two
The impregnation casing of side（28）On be fixed with adjustment plate（33）, adjustment plate（33）It is upper that sector is provided with fixing hole（35）, steady pin
（34）Through fixing hole（35）Afterwards with deflector（31）Insertion connection.
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| CN109397723A (en) * | 2018-10-24 | 2019-03-01 | 郑州郑飞木业有限责任公司 | A kind of manufacture craft of guiding tube |
| CN109484780A (en) * | 2018-12-29 | 2019-03-19 | 中车长江车辆有限公司 | Tank body heat-insulating material wind |
| CN114368165A (en) * | 2022-03-22 | 2022-04-19 | 江苏科沃家居科技有限公司 | Glass fiber reinforced plastic tank body winding forming equipment |
| CN115464863A (en) * | 2022-09-20 | 2022-12-13 | 江苏海洋大学 | Film winding mechanism for producing glass fiber reinforced plastic storage tank and winding method thereof |
| US11878479B1 (en) | 2022-09-20 | 2024-01-23 | Jiangsu Ocean University | Film winding assembly and winding method for use in fiber-reinforced plastic tank production |
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