CN109397723A - A kind of manufacture craft of guiding tube - Google Patents
A kind of manufacture craft of guiding tube Download PDFInfo
- Publication number
- CN109397723A CN109397723A CN201811239118.4A CN201811239118A CN109397723A CN 109397723 A CN109397723 A CN 109397723A CN 201811239118 A CN201811239118 A CN 201811239118A CN 109397723 A CN109397723 A CN 109397723A
- Authority
- CN
- China
- Prior art keywords
- guiding tube
- mold
- glue
- winding
- wrapping machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
- B29C70/382—Automated fiber placement [AFP]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/001—Tubular films, sleeves
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
A kind of manufacture craft of guiding tube, comprising the following steps: (1) Operational preparation: HF10-12K fiber, EM301 resin are got from warehouse；(2) mold, tooling prepare；(3) it dries yarn: taking the setting of 1 ingot yarn to be placed in 3# baking oven, set oven temperature, held for some time；(4) match glue: wiped clean beaker dries；Glue is prepared according to the proportion of EM301 resin system, 1kg resin is configured for the first time, it is stand-by to pour into wrapping machine glue groove；(5) it winds: successively being wound according to certain winding sequence；(6) rotation solidification；(7) it demoulds；(8) it processes；(9) it is put in storage: finished product inspection warehousing after passing will be completed the process.The present invention makes guiding tube using carbon fibre materials, compares with metal material in the prior art, and quality is lighter, and intensity is bigger；Using unique winding technology, makes side wall that netted hollow out be presented, further mitigate the weight of guiding tube.
Description
Technical field
The present invention relates to a kind of manufacture craft, in particular to a kind of manufacture craft of guiding tube.
Background technique
The equal cylinder of guiding currently used for buoy storage uses aluminium alloy technique, and side wall is circular hole engraved structure, this structure
Weight is big, and intensity is not high, is gradually eliminated.
Summary of the invention
The present invention changes the structure of original material and side wall, is replaced with a kind of new technique and solves the above-mentioned prior art
The problem of.
To solve the problems of the prior art, the technical solution adopted in the present invention is as follows:
A kind of manufacture craft of guiding tube, comprising the following steps:
(1) HF10-12K fiber, EM301 resin Operational preparation: are got from warehouse；
(2) mold, tooling prepare: guiding tube mold, tooling are placed on specified die treatment area；Remove surface blot；
Wrapping machine prepares；Mold placement: guiding tube mold is mounted on wrapping machine using crane and lifting rope；
(3) it dries yarn: taking 1 ingot yarn to erect and place in an oven, set oven temperature, held for some time；
(4) match glue: wiped clean beaker dries；Glue is prepared according to the proportion of EM301 resin system, is configured for the first time
It is stand-by to pour into wrapping machine glue groove for 1kg resin；
(5) it winds: opening winding electromechanical source, open creel；It entrys: 1 ingot yarn being baked is placed on wrapping machine creel,
Yarn rod position is adjusted, creel, glue groove, conductive filament head, silk mouth is then sequentially passed through, is finally fixed on guiding tube mold；Slowly draw
Kinetodesma, while adjusting glue groove two sides dialing knob infiltrates fiber sufficiently, and the fiber sufficiently infiltrated is tied up in guiding tube mold
On pole hole and spindle boundary position；The winding program woven in advance is successively wound according to certain winding sequence；
(6) rotation solidification: adjustment baking oven rotating tooling bracket to suitable position；It will guiding using the cooperation of 1#, 2# crane
Cylinder mould tool, which hangs oneself to load from wrapping machine, to be come, and is moved on supporting tool, is recycled 3# crane that guiding tube mold is lifted into baking
On case rotary tooling, installation mold starts to rotate；Baking oven rises to 100 DEG C with the heating rate of 1-3 DEG C/min, in 100-105
DEG C heat preservation 2 hours, 150 DEG C then are raised to the heating rate of 1-3 DEG C/min again, keeps the temperature 4 hours at 145-155 DEG C, rotation is solid
Change, after the completion of solidification, stops rotating, furnace cooling, oven temperature is down to 70 DEG C hereinafter, baking oven can be removed mold；
(7) it demoulds: product being moved out of baking oven, is placed on supporting tool, remove clip；With grinder along envelope
The cutting line of rabbet joint of head end cuts off product, and the network product of end socket part is deviate from, the resin clast of stack shell is cleared up；Winding arbor extraction press bayonet
Position is installed by guiding tube stripper plate tooling；Product is lifted on winding arbor extraction press with crane, adjusts position, deviates from product；It will lead
Draw in cylinder mould tool lifting to supporting tool, clears up resin clast, wiped clean is spare；
(8) process: measurement cut lengths are that cutting benchmark is cut with right end, each product are cut into 3 guidings
Cylinder；It is polished after the completion of cutting with tissue paper；
(9) it is put in storage: finished product inspection warehousing after passing will be completed the process.
Further, mold in step (2), tooling prepare in wrapping machine preparation process are as follows: be placed in advance with PE film, be solid
It is scheduled in glue groove；Adjust the length of wrapping machine working position, it is ensured that mold can be put into and can be fixed, and mark die is in wrapping machine
The position of chuck.
Further, step (3) is dried in yarn: being set oven temperature as 80 DEG C, is kept the temperature 2-6 hour.
Further, step (4) prepares glue with the ratio in glue in EM301R: EM301C: EM301A=100: 85: 1,
Configuration 1kg resin for the first time, after stirring 5min, it is stand-by to pour into wrapping machine glue groove, subsequent to supplement preparation every time as needed
500-1000g glue.
Further, in step (8) after the completion of cutting first with 80 mesh sand paper polishing flash, then beaten with 400 mesh sand paper thin by one
Time.
Advantages of the present invention: making guiding tube using carbon fibre materials, compares with metal material in the prior art, quality
Lighter, intensity is bigger；Using unique winding technology, makes side wall that netted hollow out be presented, further mitigate the weight of guiding tube.
Detailed description of the invention
Fig. 1 is process flow chart of the invention；
Specific embodiment
A kind of manufacture craft of guiding tube, comprising the following steps:
(1) HF10-12K fiber, EM301 resin Operational preparation: are got from warehouse；
(2) mold, tooling prepare: guiding tube mold, tooling are placed on specified die treatment area；Remove surface blot；
Wrapping machine prepares；Mold placement: guiding tube mold is mounted on wrapping machine using crane and lifting rope；
(3) it dries yarn: taking 1 ingot yarn to erect and place in an oven, set oven temperature, held for some time；
(4) match glue: wiped clean beaker dries；Glue is prepared according to the proportion of EM301 resin system, is configured for the first time
It is stand-by to pour into wrapping machine glue groove for 1kg resin；
(5) it winds: opening winding electromechanical source, open creel；It entrys: 1 ingot yarn being baked is placed on wrapping machine creel,
Yarn rod position is adjusted, creel, glue groove, conductive filament head, silk mouth is then sequentially passed through, is finally fixed on guiding tube mold；Slowly draw
Kinetodesma, while adjusting glue groove two sides dialing knob infiltrates fiber sufficiently, and the fiber sufficiently infiltrated is tied up in guiding tube mold
On pole hole and spindle boundary position；The winding program woven in advance is successively wound according to certain winding sequence；
(6) rotation solidification: adjustment baking oven rotating tooling bracket to suitable position；It will guiding using the cooperation of 1#, 2# crane
Cylinder mould tool, which hangs oneself to load from wrapping machine, to be come, and is moved on supporting tool, is recycled 3# crane that guiding tube mold is lifted into baking
On case rotary tooling, installation mold starts to rotate；Baking oven rises to 100 DEG C with the heating rate of 1-3 DEG C/min, in 100-105
DEG C heat preservation 2 hours, 150 DEG C then are raised to the heating rate of 1-3 DEG C/min again, keeps the temperature 4 hours at 145-155 DEG C, rotation is solid
Change, after the completion of solidification, stops rotating, furnace cooling, oven temperature is down to 70 DEG C hereinafter, baking oven can be removed mold；
(7) it demoulds: product being moved out of baking oven, is placed on supporting tool, remove clip；With grinder along envelope
The cutting line of rabbet joint of head end cuts off product, and the network product of end socket part is deviate from, the resin clast of stack shell is cleared up；Winding arbor extraction press bayonet
Position is installed by guiding tube stripper plate tooling；Product is lifted on winding arbor extraction press with crane, adjusts position, deviates from product；It will lead
Draw in cylinder mould tool lifting to supporting tool, clears up resin clast, wiped clean is spare；
(8) process: measurement cut lengths are that cutting benchmark is cut with right end, each product are cut into 3 guidings
Cylinder；It is polished after the completion of cutting with tissue paper；
(9) it is put in storage: finished product inspection warehousing after passing will be completed the process.
Specific embodiment 1:
A kind of manufacture craft of guiding tube, comprising the following steps:
(1) HF10-12K fiber, EM301 resin Operational preparation: are got from warehouse；
(2) mold, tooling prepare: guiding tube mold, tooling are placed on specified die treatment area；Use 200mm*200mm
Big cleaning calico dips acetone and wipes cylinder 2 times, each dosage 30-50ml, removes surface blot；Wrapping machine prepares: in advance
It is placed with, is fixed in glue groove with PE film, adjust the length of wrapping machine working position, it is ensured that mold can be put into and can be fixed, mark
Remember mold in the position of wrapping machine chuck, the mating silk mouth using 13mm internal diameter of wrapping machine；Mold placement: it using crane and hangs
Guiding tube mold is mounted on wrapping machine by rope, and the cutting groove at barrel molds both ends with one circle of pressure sensitive adhesive tape fitting, prevents in advance
Glue resin, which enters groove, when winding influences subsequent demoulding；
In this step, if mold, tooling dip hole sealing agent in mold cylinder for the first time in use, respectively with cleaning calico
Surface, clip inner surface coat 3 times, each dosage 30-50ml, every minor tick 10-15min, are dipped later with cleaning calico de-
Mould agent is dried after mould piece surface coats 3 times, each dosage 30-50ml, every minor tick 10-15min and last time is painted with
At least 30min, the cleaning calico for dipping hole sealing agent and release agent cannot share；If mold, tooling are reused, need to only it divide
Tu Fu not be release agent 2 times, each dosage 30-50ml；
(3) it dries yarn: taking 1 ingot yarn to erect and place in an oven, set oven temperature as 80 DEG C, keep the temperature 2-6 hour；
(4) match glue: wiped clean beaker dries；Glue is prepared according to the proportion of EM301 resin system, specially
EM301R: EM301C: EM301A=100: 85: 1 ratio prepares glue, configures 1kg resin for the first time, after stirring 5min,
It is stand-by to enter wrapping machine glue groove, subsequent can supplement every time as needed prepares 500-1000g glue, such by many experiments
It is best with glue ratio effect；
(5) it winds: opening winding electromechanical source, open creel, manual mode；It entrys: 1 ingot yarn being baked is placed on winding
On machine creel, yarn rod position is adjusted: yarn rod position being adjusted No. 2 or No. 3 tension positions, creel is then sequentially passed through, glue groove, leads
Silk head, silk mouth, are finally fixed on guiding tube mold；Fiber is slowly pulled, while adjusting glue groove two sides dialing knob to make fiber
Sufficiently infiltration ties up the fiber sufficiently infiltrated on guiding tube mold pole hole and spindle boundary position；The winding woven in advance
Program is successively wound according to certain winding sequence；
This step notices that most interior and outermost spiral wound fiber needs sufficiently infiltration, fiber positive and negative two all infiltrating,
Ensure that resin gel content is enough, is unlikely to the product after subsequent cure and starved phenomenon occur, and middle layer winding needs to control glue
Content makes fiber treatment demifacet be soaked state by controlling spreading roller；
(6) rotation solidification: adjustment baking oven rotating tooling bracket to suitable position；Cooperated using crane by guiding tube mold
It hangs oneself to load from wrapping machine and, be moved on supporting tool, recycle crane that guiding tube mold is lifted into baking oven rotation work
It loads onto, installation mold, starts to rotate；Baking oven rises to 100 DEG C with the heating rate of 1-3 DEG C/min, small in 100-105 DEG C of heat preservation 2
When, 150 DEG C then are raised to the heating rate of 1-3 DEG C/min again, keeps the temperature 4 hours at 145-155 DEG C, rotation solidification has solidified
Cheng Hou stops rotating, furnace cooling, and oven temperature is down to 70 DEG C hereinafter, baking oven can be removed mold；
(7) it demoulds: product being moved out of baking oven, is placed on supporting tool, remove clip；With grinder along envelope
The cutting line of rabbet joint of head end cuts off product, and the network product of end socket part is deviate from, the resin clast of stack shell is cleared up；Winding arbor extraction press bayonet
Position is installed by guiding tube stripper plate tooling；Product is lifted on winding arbor extraction press with crane, adjusts position, deviates from product；It will lead
Draw in cylinder mould tool lifting to supporting tool, clears up resin clast, wiped clean is spare；
(8) process: measurement cut lengths are that cutting benchmark is cut with right end, each product are cut into 3 guidings
Cylinder；It is polished after the completion of cutting with tissue paper；
(9) it is put in storage: finished product inspection warehousing after passing will be completed the process.
Specific embodiment 2
In winding step, the winding program woven in advance: spiral winding program, circumferential winding program, end ring is called
Compensation program.
It is first positioned before operation spiral winding program: 1, first positioning Y-axis, on pole hole and spindle have a common boundary, circumferential direction winding 2-3
Circle, fixed winding initial position；2, X-axis is repositioned, records X axis coordinate at this time, and topmost mark in wrapping machine chuck vertical line.
Second of spiral winding is equally wound since the coordinate value of this X-axis.
Circumferential direction winding notices that winding position and width, program are manually prepared.Since a mold can wind 3 guidings
Tin, the position that a mold needs carry out circumferential winding shares at 12 (end ring is wound at 6, centre ring is wound at 6), circumferential direction winding
By continuous whole winding design.End ring winding is by 10 layers of design, and intermediate ring winding is by 12 layers of design.Each circumferential direction winding position
After the completion of circumferential direction winding, next winding position is transitted to using spiral winding, until all winding is completed for all circumferential positions.
Claims (5)
1. a kind of manufacture craft of guiding tube, which comprises the following steps:
(1) HF10-12K fiber, EM301 resin Operational preparation: are got from warehouse；
(2) mold, tooling prepare: guiding tube mold, tooling are placed on specified die treatment area；Remove surface blot；Winding
Machine prepares；Mold placement: guiding tube mold is mounted on wrapping machine using crane and lifting rope；
(3) it dries yarn: taking 1 ingot yarn to erect and place in an oven, set oven temperature, held for some time；
(4) match glue: wiped clean beaker dries；Glue is prepared according to the proportion of EM301 resin system, configures 1kg tree for the first time
It is stand-by to pour into wrapping machine glue groove for rouge；
(5) it winds: opening winding electromechanical source, open creel；It entrys: 1 ingot yarn being baked is placed on wrapping machine creel, adjust
Then yarn rod position sequentially passes through creel, glue groove, conductive filament head, silk mouth, is finally fixed on guiding tube mold；It slowly pulls fine
Dimension, while adjusting glue groove two sides dialing knob infiltrates fiber sufficiently, and the fiber sufficiently infiltrated is tied up in guiding tube mold pole hole
On the position of spindle boundary；The winding program woven in advance is successively wound according to certain winding sequence；
(6) rotation solidification: adjustment baking oven rotating tooling bracket to suitable position；Using crane cooperation by guiding tube mold from twining
It hangs oneself to load around machine and, be moved on supporting tool, recycle 3# crane that guiding tube mold is lifted into baking oven rotary tooling
On, installation mold starts to rotate；Baking oven rises to 100 DEG C with the heating rate of 1-3 DEG C/min, keeps the temperature 2 hours at 100-105 DEG C,
Then 150 DEG C are raised to the heating rate of 1-3 DEG C/min again, keep the temperature 4 hours at 145-155 DEG C, rotation solidification, solidification is completed
Afterwards, it stops rotating, furnace cooling, oven temperature is down to 70 DEG C hereinafter, baking oven can be removed mold；
(7) it demoulds: product being moved out of baking oven, is placed on supporting tool, remove clip；With grinder along seal head end
The cutting line of rabbet joint cut off product, the network product of end socket part is deviate from, the resin clast of stack shell is cleared up；Winding arbor extraction press bayonet position
Guiding tube stripper plate tooling is installed；Product is lifted on winding arbor extraction press with 3# crane, adjusts position, deviates from product；It will guiding
In cylinder mould tool lifting to supporting tool, resin clast is cleared up, wiped clean is spare；
(8) process: measurement cut lengths are that cutting benchmark is cut with right end, each product are cut into 3 guiding tubes；It cuts
It is polished after the completion of cutting with tissue paper；
(9) it is put in storage: finished product inspection warehousing after passing will be completed the process.
2. the manufacture craft of guiding tube according to claim 1, which is characterized in that during mold, tooling prepare in step (2)
Wrapping machine preparation process are as follows: be placed with, be fixed in glue groove with PE film in advance；Adjust the length of wrapping machine working position, it is ensured that mold
It can be put into and can be fixed, mark die is in the position of wrapping machine chuck.
3. the manufacture craft of guiding tube according to claim 1, which is characterized in that step (3) dries yarn: setting oven temperature
It is 80 DEG C, keeps the temperature 2-6 hour.
4. the manufacture craft of front and rear panel according to claim 1, which is characterized in that step (4), which is matched, presses EM301R in glue:
EM301C: EM301A=100: 85: 1 ratio prepares glue, configures 1kg resin for the first time, after stirring 5min, pours into wrapping machine
Glue groove is stand-by, and subsequent can supplement every time as needed prepares 500-1000g glue.
5. the manufacture craft of guiding tube according to claim 1, which is characterized in that first used after the completion of cutting in step (8)
80 mesh sand paper are polished flash, then are beaten with 400 mesh sand paper one time thin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811239118.4A CN109397723A (en) | 2018-10-24 | 2018-10-24 | A kind of manufacture craft of guiding tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811239118.4A CN109397723A (en) | 2018-10-24 | 2018-10-24 | A kind of manufacture craft of guiding tube |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109397723A true CN109397723A (en) | 2019-03-01 |
Family
ID=65468826
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811239118.4A Withdrawn CN109397723A (en) | 2018-10-24 | 2018-10-24 | A kind of manufacture craft of guiding tube |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109397723A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112297465A (en) * | 2020-09-02 | 2021-02-02 | 江苏新扬新材料股份有限公司 | Large composite material rocket engine shell winding method |
| CN113085152A (en) * | 2021-04-01 | 2021-07-09 | 湖南易净环保科技有限公司 | Production method of electric power protection sleeve wound by fiber weaving |
| CN118399688A (en) * | 2024-06-28 | 2024-07-26 | 常州碳科智能装备有限公司 | Intelligent winding production line for end hoops of wind driven generator rotor |
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| CN113085152A (en) * | 2021-04-01 | 2021-07-09 | 湖南易净环保科技有限公司 | Production method of electric power protection sleeve wound by fiber weaving |
| CN118399688A (en) * | 2024-06-28 | 2024-07-26 | 常州碳科智能装备有限公司 | Intelligent winding production line for end hoops of wind driven generator rotor |
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Application publication date: 20190301 |