Summary of the invention
The invention provides a kind of glass reinforced plastic composite pipe manufacturing equipment, method and glass reinforced plastic composite pipe, can not be for delivery of drinking water in order to solve glass reinforced plastic pipe of the prior art, the defective that the scope of application is narrower, the scope of application of glass reinforced plastic composite pipe is widened in realization.
The invention provides a kind of glass reinforced plastic composite pipe manufacturing equipment, comprising: plastic tube connector, two rotary tractors, positioning-cutting device, feeding device and heaters; Described plastic tube connector is used for two plastic tubes are linked together, described rotary tractor is used for drawing the described plastic tube that links together and advances and drive described plastic tube rotation, described feeding device is used for being wound around resin, glass fibre and interlayer raw material on described plastic tube, described heater is used for resin, glass fibre and the interlayer raw material that is wound around on described plastic tube is heating and curing, and described positioning-cutting device is used for the glass reinforced plastic composite pipe of moulding on described plastic tube is carried out fixed length cutting; Described heater is positioned at a side of described feeding device, described feeding device and described heater are between two described rotary tractors, described positioning-cutting device is positioned at the side near the described rotary tractor of described heater, and described plastic tube is arranged in two described rotary tractors.
The present invention also provides a kind of glass reinforced plastic composite pipe manufacture method, adopts glass reinforced plastic composite pipe manufacturing equipment as above, and concrete steps comprise:
Each plastic tube is linked together by the plastic tube connector;
The plastic tube that links together is put in rotary tractor, advanced to drive the plastic tube rotation by rotary tractor;
Feeding device is wound around resin, glass fibre and interlayer raw material to plastic tube;
Heater is heating and curing to resin, glass fibre and the interlayer raw material that is wound around on plastic tube;
After through the heater heating, plastic tube enters into another rotary tractor, advances to drive the plastic tube rotation by another rotary tractor;
Positioning-cutting device carries out fixed length cutting to the glass reinforced plastic composite pipe of moulding on plastic tube.
The present invention also provides a kind of glass reinforced plastic composite pipe, and described glass reinforced plastic composite pipe glass reinforced plastic composite pipe manufacture method manufacturing as described above forms.
glass reinforced plastic composite pipe manufacturing equipment provided by the invention, method and glass reinforced plastic composite pipe, by the plastic tube connector, many plastic tubes are linked together, and adopt two rotary tractors to drive plastic tube and rotate and advance, make plastic tube successively rotate and to move forward, thereby can produce continuous glass reinforced plastic composite pipe by feeding device and heater on plastic tube, because the inside of glass reinforced plastic composite pipe is plastic tube, and the outside of glass reinforced plastic composite pipe is made by fiberglass, thereby make glass reinforced plastic composite pipe directly carry drinking water by the plastic tube of inside, and guarantee the structural strength of glass reinforced plastic composite pipe, thereby realize having widened the scope of application of glass reinforced plastic composite pipe.In addition, can carry out fixed length cutting to the glass reinforced plastic composite pipe on the individual plastic pipe by positioning-cutting device, thereby the plastic tube that need not to stop at other on plastic tube during the glass reinforced plastic composite pipe that cutting forms is made glass reinforced plastic composite pipe, thereby more be conducive to realize producing continuously glass reinforced plastic composite pipe by the glass reinforced plastic composite pipe manufacturing equipment, improved production efficiency.
The specific embodiment
For the purpose, technical scheme and the advantage that make the embodiment of the present invention clearer, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment in the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that obtains under the creative work prerequisite.
Fig. 1 is the structural representation of glass reinforced plastic composite pipe manufacturing equipment embodiment of the present invention.As shown in Figure 1, the present embodiment glass reinforced plastic composite pipe manufacturing equipment comprises: 1, two rotary tractor 2 of plastic tube connector, positioning-cutting device 3, feeding device 4 and heater 5; Plastic tube connector 1 is used for two plastic tubes 10 are linked together, rotary tractor 2 is used for drawing the plastic tube 10 that links together and advances and drive plastic tube 10 rotations, feeding device 4 is used for being wound around resin, glass fibre and interlayer raw material on plastic tube 10, heater 5 is used for being heating and curing of resin, glass fibre and the interlayer raw material that is wound around on plastic tube 10, and positioning-cutting device 3 is used for the glass reinforced plastic composite pipe of moulding on plastic tube 10 is carried out fixed length cutting; Heater 5 is positioned at a side of feeding device 4, feeding device 4 and heater 5 are between two rotary tractors 2, positioning-cutting device 3 is positioned at the side near the rotary tractor 2 of heater 5, and plastic tube 10 is arranged in two rotary tractors 2.
Particularly, the present embodiment glass reinforced plastic composite pipe manufacturing equipment enters into rotary tractor 2 after adopting plastic tube connector 1 that many plastic tubes 10 are linked together successively from beginning to end, wherein, the plastic tube in the present embodiment 10 can be pvc pipe, engineering plastics pipe, ABS resin pipe or polystyrene tube etc.The plastic tube 10 that links together by plastic tube connector 1 enters into rotary tractor 2, and under the effect of rotary tractor 2, plastic tube 10 will move forward and rotate.The plastic tube 10 that rotates enters into the working region of feeding device 4, thereby be wound around uniformly glass fibre by feeding device 4 on plastic tube 10, and while uniformly unrestrained interlayer raw material on plastic tube 10, wherein, the interlayer raw material can be quartz sand or other materials, for example: just can produce RPM by unrestrained quartz sand and resin blend thing on plastic tube 10.After being wound around resin, glass fibre and interlayer raw material uniformly on plastic tube 10, plastic tube 10 will enter into the working region of heater 5, thereby heat by 5 pairs of plastic tubes 10 of heater, glass fibre and interlayer raw material are solidified togather, finally manufacture glass reinforced plastic composite pipe on plastic tube 10.After plastic tube 10 forms glass reinforced plastic composite pipe, plastic tube 10 will enter into another rotary tractor 2, this rotary tractor 2 will continue that plastic tube 10 is drawn and drive plastic tube 10 and rotate, thereby make can be steadily firm the advancing and rotate of plastic tube 10.plastic tube 10 rotation that continuous traction is advanced and continued under the effect of two rotary tractors 2, after plastic tube 10 is exported from the close rotary tractor 2 of heater 5, positioning-cutting device 3 will cut glass reinforced plastic composite pipe after plastic tube 10 upper glass steel plastic composite pipes reach specific length, and in positioning-cutting device 3 cuts the process of the glass reinforced plastic composite pipe of moulding on plastic tubes 10, can need not to stop the running of other devices in the present embodiment glass reinforced plastic composite pipe manufacturing equipment, thereby can realize the processed glass steel plastic composite pipe that the present embodiment glass reinforced plastic composite pipe manufacturing equipment can be continuous.Because the internal layer of the glass reinforced plastic composite pipe of making by the present embodiment glass reinforced plastic composite pipe manufacturing equipment is plastic tube, thereby can directly carry drinking water by plastic tube, and the skin of glass reinforced plastic composite pipe is glass steel material, thereby can guarantee the structural strength of glass reinforced plastic composite pipe.
Wherein, as Fig. 8-shown in Figure 9, the plastic tube connector 1 in the present embodiment can comprise that the first joint 11 and the second joint 12, the first joints 11 that are solid-located are plugged in a plastic tube 10, and the second joint 12 is plugged in another plastic tube 10.Concrete, the first joint 11 in the present embodiment can be connected with plastic tube 10 interference fit, the second joint 12 can be connected with another plastic tube 10 interference fits, thereby after forming glass reinforced plastic composite pipe on plastic tube 10, easily two adjacent plastic tubes 10 is separated.Wherein, choosing is arranged, with the first joint 11 be positioned at forward plastic tube 10 and be connected, thereby after adjacent two plastic tubes 10 are separated, plastic tube connector 1 can be followed forward plastic tube 10 and together be unloaded from the present embodiment glass reinforced plastic composite pipe manufacturing equipment, thereby makes plastic tube connector 1 can continue to use.Further, be provided with annular breach 13 between the first joint 11 in the present embodiment and the second joint 12.By annular breach 13 is set, when glass reinforced plastic composite pipe that can moulding on by 3 pairs of plastic tubes 10 of positioning-cutting device carries out fixed length cutting, positioning-cutting device 3 can be at annular breach 13 place's glass-cutting steel plastic composite pipes, thereby avoid positioning-cutting device 3 incised wound plastic tube connectors 1.
the present embodiment glass reinforced plastic composite pipe manufacturing equipment, by the plastic tube connector, many plastic tubes are linked together, and adopt two rotary tractors to drive plastic tube and rotate and advance, make plastic tube successively rotate and to move forward, thereby can produce continuous glass reinforced plastic composite pipe by feeding device and heater on plastic tube, because the inside of glass reinforced plastic composite pipe is plastic tube, and the outside of glass reinforced plastic composite pipe is made by fiberglass, thereby make glass reinforced plastic composite pipe directly carry drinking water by the plastic tube of inside, and guarantee the structural strength of glass reinforced plastic composite pipe, thereby realize having widened the scope of application of glass reinforced plastic composite pipe.In addition, by annular breach is set on plastic tube, can be by cutting machine with the complete cutting and separating of the glass reinforced plastic composite pipe on plastic tube, and due to the bit alignment annular breach of cutting machine, effectively avoid the cutter incised wound plastic tube of cutting machine.Can carry out fixed length cutting to the glass reinforced plastic composite pipe on the individual plastic pipe by positioning-cutting device, thereby the plastic tube that need not to stop at other on plastic tube during the glass reinforced plastic composite pipe that cutting forms is made glass reinforced plastic composite pipe, thereby more be conducive to realize producing continuously glass reinforced plastic composite pipe by the glass reinforced plastic composite pipe manufacturing equipment, improved production efficiency.
Based on technique scheme, optionally, as Fig. 2-shown in Figure 5, plastic tube 10 is drawn and drive plastic tube 10 rotate for what make that rotary tractor 2 can be firm, the rotary tractor 2 in the present embodiment comprises runing rest 21, clamping motor 22, a plurality of the first sprocket wheel 23, a plurality of the first clamping device 24, a plurality of draw-gear 25, rotary barrel 26 and electric rotating machine 27; Rotary barrel 26 is hinged on runing rest 21, and electric rotating machine 27 is in transmission connection with rotary barrel 26; Draw-gear 25 comprises bracing frame 251, traction electric machine 252, two the second sprocket wheels 253 and crawler belts 254, traction electric machine 252 is installed on bracing frame 251, two the second sprocket wheel 253 symmetries are hinged on the both ends of bracing frame 251, crawler belt 254 is on two the second sprocket wheels 253, and traction electric machine 252 drives with one second sprocket wheel 253 wherein and is connected; The first clamping device 24 comprises the first bevel gear 241, the second bevel gear 242, leading screw 243 and nut 244, the first bevel gear 241 and the second bevel gear 242 engagements, the second bevel gear 242 is installed on leading screw 243, and the dead in line of the axis of leading screw 243 and the second bevel gear 242, nut 244 are screwed onto on leading screw 243; A plurality of draw-gears 25 are evenly distributed in rotary barrel 26, and the line at two the second sprocket wheel 253 centers is parallel with the axis of rotary barrel 26; The bracing frame 251 of each draw-gear 25 is fixedly connected with the nut 244 of the first corresponding clamping device 24, the leading screw 243 of the first clamping device 24 is perpendicular to the inwall of rotary barrel 26 and be hinged in rotary barrel 26, and the first bevel gear 241 of each the first clamping device 24 is with corresponding first sprocket wheel 23 is coaxial is fixedly connected with; Clamping motor 22 is in transmission connection with each first sprocket wheel 23; Plastic tube 10 also is being resisted against on the crawler belt 254 of draw-gear 25 between a plurality of draw-gears 25 closely.
Particularly, be hinged with rotary barrel 26 on the runing rest 21 in the rotary tractor 2 in the present embodiment, rotary barrel 26 can rotate on runing rest 21 under the driving of electric rotating machine 27.Be provided with clamping motor 22, the first sprocket wheel 23, the first clamping device 24 and draw-gear 25 in rotary barrel 26, draw-gear 25 is evenly distributed in rotary barrel 26,25 pairs of each draw-gears should have the first clamping device 24, and the bracing frame 251 of draw-gear 25 is fixedly connected with the nut 244 of the first clamping device 24.When each draw-gear of demand motive 25 mutually near or away from the time, clamping motor 22 rotates by the first bevel gear 241 that the first sprocket wheel 23 drives the first clamping device 24, and the first bevel gear 241 will drive the second bevel gear 242 rotations, rotate thereby drive leading screws 243 by the second bevel gear 242; The leading screw 243 that rotates will drive nut 244 and move along leading screw 243, it is mutually close that convenient realization stably drives each draw-gear 25, thereby realize by the crawler belt 254 of each draw-gear 25, plastic tube 10 firmly being clamped between each draw-gear 25.When needs traction plastic tube 10 advances, the traction electric machine 252 of draw-gear 25 will drive the second sprocket wheel 253 and rotate, and crawler belt 254 can be rotated around two the second sprocket wheels 253, thereby can advance by crawler belt 254 traction plastic tubes 10.When needs drive plastic tube 10 rotation, rotary barrel 26 can rotate on runing rest 21 under the driving of electric rotating machine 27, can drive plastic tube 10 and together rotate, thus by the present embodiment rotary tractor 2 can be firm plastic tube 10 drawn and drive plastic tube 10 rotate.Wherein, advance in order to make the traction plastic tube 10 that draw-gear 25 can be firm, rotary tractor 2 can comprise three draw-gears 25; Crawler belt 254 outer surfaces are provided with non-slipping block (not shown).By three draw-gears 25 are respectively all arranged in rotary barrel 26, can make more accurately plastic tube 10 be in the axial location of rotary barrel 26 by three draw-gears 25; And by crawler belt 254 outer surfaces being arranged non-slipping block, can make crawler belt 254 can more effectively drive plastic tube 10 and advance.
Further, move in order to make draw-gear 25 can follow stably nut 244, the rotary tractor 2 in the present embodiment can also comprise the second clamping device 28 and connecting rod 29; The second clamping device 28 is identical with the structure of the first clamping device 24, one end of connecting rod 29 is installed with third hand tap gear 291, the second bevel gear 242 of the first clamping device 24 and 291 engagements of the third hand tap gear of connecting rod 29, the first bevel gear 281 of the second clamping device 28 is fixedly connected with connecting rod 29 the other end; The second bevel gear 282 of the second clamping device 28 is fixedly connected with the leading screw 283 of the second clamping device 28, and the leading screw 283 of the second clamping device 28 is perpendicular to the inwall of rotary barrel 26 and be hinged in rotary barrel 26; The nut 244 of the first clamping device 24 is fixedly connected with an end of bracing frame 251, and the nut 284 of the second clamping device 28 is fixedly connected with the other end of bracing frame 251.Concrete, the second clamping device 28 in the present embodiment is identical with the structure of the first clamping device 24, and realizes each bevel gear run-in synchronism in the first clamping device 24 and the second clamping device 28 by connecting rod 29.Bracing frame 251 1 ends of draw-gear 25 are fixedly connected with the nut 244 of the first clamping device 24, and the other end is fixedly connected with the nut 284 of the second clamping device 28, moves in rotary barrel 26 thereby can drive draw-gear 25 by the first clamping device 24 and the second clamping device 28 simultaneously.
The present embodiment glass reinforced plastic composite pipe manufacturing equipment drives rotary barrel by electric rotating machine and rotates, and can realize easily that driving plastic tube by rotary tractor rotates; Drive each draw-gear by the first clamping device mutually close, can pass through the clamping that plastic tube is firm of each draw-gear, advance thereby can effectively draw plastic tube by draw-gear.In addition, by the second clamping device is set, can drives draw-gear by the first clamping device and the second clamping device simultaneously and move in rotary barrel, make draw-gear follow stably nut and move.
Based on technique scheme, optional, as shown in Figure 6 and Figure 7, can be easily the glass reinforced plastic composite pipe of the moulding on plastic tube 10 be carried out fixed length cutting in order to make positioning-cutting device 3, positioning-cutting device 3 comprises positioner 31 and cutter sweep 32; Positioner 31 comprises the first guide rail 311, the second guide rail 312, first piston cylinder 313, the second piston cylinder 314, support 315, the first sliding seat 316, the second sliding seat 317 and thimble 318; Support 315 is slidably installed on the first guide rail 311; One end of first piston cylinder 313 is hinged on the end of the first guide rail 311, and the other end is hinged on support 315; The second guide rail 312 is installed in the top of support 315, and the second guide rail 312 is vertical with the first guide rail 311; The first sliding seat 316 is slidably installed on the second guide rail 312; One end of the second piston cylinder 314 is hinged on the end of the first sliding seat 316, and the other end is hinged on the second sliding seat 317; The second sliding seat 317 is slidably installed on the 3rd slide rail (not shown) that arranges on the first sliding seat 316, and thimble 318 is installed on the second sliding seat 317; The axis of the axis of the axis of the axis of thimble 318, the 3rd slide rail, first piston cylinder 313 and the second piston cylinder 314 is parallel to each other, and the axis of thimble 318 is vertical with the second guide rail 312; Cutter sweep 32 comprises link 321 and cutting machine 322; One end of link 321 is fixedly connected with cutting machine 322, and the other end is fixedly connected with end away from the support 315 of first piston cylinder 313.
Particularly, the positioning-cutting device in the present embodiment 3 comprises positioner 31 and cutter sweep 32.Wherein, positioner 31 can position and measure to the plastic tube 10 of the glass reinforced plastic composite pipe that is enclosed with moulding the glass reinforced plastic composite pipe of specific length, wherein, usually with the length of 10 glass reinforced plastic composite pipes that can make of a plastic tube as specific length.Concrete, the driving lower carriage 315 of first piston cylinder 313 can slide on the first guide rail 311, thereby makes being resisted against on plastic tube 10 that thimble 318 on support 315 can be firm; For thimble 318 can be resisted against on the central shaft of plastic tube 10 accurately, slide on the second guide rail 312 by driving the first sliding seat 316, realize easily the dead in line with axis and the plastic tube 10 of thimble 318.After the length of the glass reinforced plastic composite pipe on the plastic tube 10 of output reaches setting, cutting machine 322 in cutter sweep 32 cuts off the glass reinforced plastic composite pipe on plastic tube 10, then drive the second sliding seats 317 by the second piston cylinder 314 and make thimble 318 break away from plastic tubes 10 away from plastic tube 10, thereby facilitate the staff that the plastic tube 10 cut open the plastic tube 10 from other is unloaded.
Further, the feeding device 4 in the present embodiment can comprise the roller 42 that is wound with glass fibre and the spattering apparatus 41 that is contained with the interlayer raw material, and the interlayer raw material can be quartz sand or other raw materials; Heater 5 can comprise heat shield 51 and be installed in heating plate 52 on heat shield 51.Concrete, be wound with glass fibre on the roller 42 in the feeding device 4 in the present embodiment, be wound around glass fibre on the plastic tube 10 that can first rotate by roller 42; Spattering apparatus 41 can be coated with on the plastic tube 10 that rotates and spill the interlayer raw material, can be coated with uniformly the interlayer raw material thereby make on plastic tube 10.Be provided with a plurality of heating plates 52 on the heat shield 51 of heater 5, can heat to solidify to form glass reinforced plastic composite pipe on plastic tube 10 to plastic tube 10 by heating plate 52.
The present embodiment glass reinforced plastic composite pipe manufacturing equipment can be measured accurately the length of glass reinforced plastic composite pipe, thereby can cut out accurately by cutter sweep the glass reinforced plastic composite pipe of specific length by positioner.
The present invention also provides a kind of glass reinforced plastic composite pipe manufacture method, adopts the glass reinforced plastic composite pipe manufacturing equipment in glass reinforced plastic composite pipe manufacturing equipment embodiment of the present invention, and concrete steps comprise:
Step 1, each plastic tube is linked together by the plastic tube connector.
Step 2, the plastic tube that links together is put in rotary tractor, rotated and advance to drive plastic tube by rotary tractor.
Step 3, feeding device are wound around resin, glass fibre and interlayer raw material to plastic tube.
Step 4, heater are heating and curing to resin, glass fibre and the interlayer raw material that is wound around on plastic tube.
Step 5, through after heater heating, plastic tube enters into another rotary tractor, rotates and advances to drive plastic tube by another rotary tractor.
Step 6, positioning-cutting device carry out fixed length cutting to the glass reinforced plastic composite pipe of moulding on plastic tube.
In addition, the present invention also provides a kind of glass reinforced plastic composite pipe, and this glass reinforced plastic composite pipe forms according to the manufacturing of above-mentioned glass reinforced plastic composite pipe manufacture method.
the present embodiment glass reinforced plastic composite pipe manufacture method, by the plastic tube connector, many plastic tubes are linked together, and adopt two rotary tractors to drive plastic tube and rotate and advance, make plastic tube successively rotate and to move forward, thereby can produce continuous glass reinforced plastic composite pipe by feeding device and heater on plastic tube, because the inside of glass reinforced plastic composite pipe is plastic tube, and the outside of glass reinforced plastic composite pipe is made by fiberglass, thereby make glass reinforced plastic composite pipe directly carry drinking water by the plastic tube of inside, and guarantee the structural strength of glass reinforced plastic composite pipe, thereby realize having widened the scope of application of glass reinforced plastic composite pipe.In addition, can carry out fixed length cutting to the glass reinforced plastic composite pipe on the individual plastic pipe by positioning-cutting device, thereby the plastic tube that need not to stop at other on plastic tube during the glass reinforced plastic composite pipe that cutting forms is made glass reinforced plastic composite pipe, thereby more be conducive to realize producing continuously glass reinforced plastic composite pipe by the glass reinforced plastic composite pipe manufacturing equipment, improved production efficiency.
It should be noted that at last: above embodiment only in order to technical scheme of the present invention to be described, is not intended to limit; Although with reference to previous embodiment, the present invention is had been described in detail, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme that aforementioned each embodiment puts down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution break away from the spirit and scope of various embodiments of the present invention technical scheme.