CN103542416A - Cleaning system - Google Patents
Cleaning system Download PDFInfo
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- CN103542416A CN103542416A CN201310535726.0A CN201310535726A CN103542416A CN 103542416 A CN103542416 A CN 103542416A CN 201310535726 A CN201310535726 A CN 201310535726A CN 103542416 A CN103542416 A CN 103542416A
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- combustion
- burner
- purging system
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Abstract
The invention discloses a cleaning system. The cleaning system comprises a gas storage device, a combustion device and a gas supply pipe; the gas supply pipe is connected with the gas storage device and the combustion device; the combustion device comprises a bracket mechanism; the lateral side which is corresponding to the bracket mechanism is provided with a combustion mechanism; the side which is corresponding to the combustion mechanism is provided with an ignition mechanism; the ignition mechanism and the combustion mechanism are connected with the gas supply pipe. The cleaning system has the advantages of being simple in structure, easy to implement, convenient to operate and automated in cleaning process, saving the time and effort and being high in efficiency and environmentally friendly.
Description
Technical field
The present invention relates to a kind of cull purging system.
Background technology
The mechanical screws such as plastics-production enterprise various types of extruded, injection moulding in process of production, can remain resin on screw rod, and impact is produced, therefore need to the cull on screw rod be cleaned, and manually cleaning very time-consumingly, cost is also very high, and is difficult to clean up.
Summary of the invention
Based on this, for above-mentioned manual cleaning cull, lose time with cost and clean sordid problem, the present invention proposes a kind of purging system.
Technical scheme is as follows:
, comprise caisson, burner, the steam line of connection caisson and burner; Burner comprises carriage mechanism, at the side corresponding to carriage mechanism, is provided with combustion mechanism, and is provided with ignition mechanism on the side corresponding to combustion mechanism, and ignition mechanism is all connected with steam line with combustion mechanism.
By caisson, to burner, provide combustible gas, residual resin on object is removed in burning.Be specifically by ignition mechanism ignition combustion mechanism, combustion mechanism cleans and is placed on the object to be cleaned in carriage mechanism with firepower.
Below its further technical scheme is described:
Preferably, ignition mechanism comprises lighting valve, spray gun, the tube connector at connection lighting valve and spray gun middle part, and the ignitor that is arranged on spray gun afterbody.Utilize ignition mechanism to light a fire for combustion mechanism, be specially and open lighting valve, combustible gas is passed in spray gun through tube connector, then presses ignitor, sends electric spark, and combustible gas is ignited, and flame sprays from spray gun oral area.
Preferably, combustion mechanism comprises combustion tube, is arranged on a plurality of burners that are evenly arranged on combustion tube, and the spark arrester being connected with combustion tube and magnetic valve.Open magnetic valve, combustible gas circulation enters combustion tube, and sprays from burner, under the lighting jetting out flames from gun slot, take fire, the rod member to be cleaned being placed in carriage mechanism is carried out to firepower cleaning, and spark arrester can prevent that flame from refluxing, the generation of prevention security incident.
Preferably, caisson comprises gas bomb, gasification furnace, and the gas storage pipeline that connects gas bomb and gasification furnace.To gasification furnace, fully liquid combustible gas is changed to combustible gas set into gaseous state, make combustible gas burning more abundant, utilization rate is higher.
Preferably, caisson also comprises the combustible gas safe device being arranged on gas storage pipeline.Ensure that combustible gas is used safety.
Preferably, caisson also comprises the gas storage accommodating chamber that holds gas bomb, gasification furnace and gas storage pipeline, and gas storage accommodating chamber bottom is provided with movable supporting frame.By gas storage accommodating chamber and traversing carriage are set, convenient by whole apparatus module, safer being also convenient to moved.
Preferably, burner comprises the transmission mechanism being connected with carriage mechanism.Utilize transmission mechanism can rotate rod member to be cleaned, to can clean rod member in all directions, clean totallyer, simultaneously can also adjust rod member position, clean more convenient.
Preferably, burner also comprises the smoke exhaust mechanism that is arranged on ignition mechanism and combustion mechanism top.The gas sampling producing in cleaning process is got up to unify discharge, improve working environment, be also conducive to waste gas to be processed safety and environmental protection.
Preferably, purging system also comprises control device, control device and caisson and burner electrical connection.By control device, control all devices, implement the full-automation of cleaning process, time saving and energy saving, raise the efficiency.
Preferably, burner also comprises the tank of installation bracket mechanism, ignition mechanism and combustion mechanism, and tank also comprises Inlet and outlet water mechanism.Utilize Inlet and outlet water mechanism to change water to tank, realize cooling to rod member, and prevent that combustible substance from spattering and initiation potential outward.
The present invention has advantages of following outstanding: simple in structure, easily realize, and easy to operate, cleaning process automation, time saving and energy saving efficiency is high, and environmental protection.
Accompanying drawing explanation
Fig. 1 is the axle side perspective diagram of purging system in the embodiment of the present invention;
Fig. 2 is the schematic top plan view of purging system in the embodiment of the present invention;
Fig. 3 is that in the embodiment of the present invention, the master of purging system looks schematic diagram;
Fig. 4 be in the embodiment of the present invention in purging system the master of ignition mechanism and combustion mechanism look schematic diagram;
Description of reference numerals:
10-purging system, 100-burner, 102-burner support, 110-tank, 120-rod member (or screw rod), 130-combustion mechanism, 132-combustion tube, 134-burner, 136-spark arrester, 138-magnetic valve, 140-ignition mechanism, 142-spray gun, 144-ignitor, 146-tube connector, 148-igniter solenoid valve, the 149-hand-operated valve of lighting a fire, 150-carriage mechanism, 160-transmission mechanism, 170-smoke exhaust mechanism, 172-exhaust fume collecting hood, 174-smoke exhaust pipe, 180-burner door, 200-caisson, 202-gas storage accommodating chamber, 210-gas bomb, 220-discharge, 230-gas storage pipeline, 240-gasification furnace, 250-gas storage accommodating chamber door, 300-steam line, 400-control device, 500-castor.
The specific embodiment
Below in conjunction with accompanying drawing, embodiments of the invention are elaborated.
As shown in Figures 1 to 4, the present invention discloses a kind of purging system 10, comprises caisson 200, burner 100, the steam line 300 of connection caisson 200 and burner 100; Burner bag 100 is drawn together tank 110, on tank 110, be provided with carriage mechanism 150, at the side corresponding to carriage mechanism 150, be provided with combustion mechanism 130, and being provided with ignition mechanism 140 on the side corresponding to combustion mechanism 130, ignition mechanism 140 is all connected with steam line 300 with combustion mechanism 130.
By caisson 200, combustible gas is provided to burner 100, residual resin on object is removed in burning.Be specifically by ignition mechanism 140 ignition combustion mechanisms 130, combustion mechanism 130 use firepower clean and are placed on the object to be cleaned (being rod member 120) in carriage mechanism 150.Utilize ignition mechanism 140 for combustion mechanism 130 igniting, be specially and open lighting valve, combustible gas is passed in spray gun 142 through tube connector 146, then presses ignitor 144, sends electric spark, and combustible gas is ignited, and flame is from spray gun 142 oral area ejections.Open the magnetic valve of combustion mechanism 130, combustible gas circulation enters combustion tube 132, and from burner 134 ejections, from 142 mouthfuls of lighting that jet out flames of spray gun, is taking fire, and the rod member to be cleaned 120 being placed in carriage mechanism 150 is carried out to firepower cleaning.
As shown in Figure 1 to Figure 3, this purging system 10 comprises caisson 200.Caisson 200 has a gas storage accommodating chamber 202, and this gas storage accommodating chamber 202 is welded into square structure by stainless steel stent, and steel plate is installed on stainless steel stent, forms the spatial accommodation of a sealing.And gas storage accommodating chamber is simultaneously provided with stainless gas storage accommodating chamber door 250, gas storage accommodating chamber 202 can be opened or is closed, facilitate staff to pass in and out gas storage accommodating chamber 202 or mobile device turnover gas storage accommodating chamber 202.
The interior installation of gas storage accommodating chamber 202 is provided with gas bomb 210, gasification furnace 240, and the gas storage pipeline 230 that connects described gas bomb 210 and gasification furnace 240.Gas bomb 210 has a plurality of, placed side by side in gas storage accommodating chamber 202, and combustible gas (can be coal gas, flammable natural gas etc., herein preferred coal gas) is housed in gas bomb 210.On each gas bomb 210, be connected with gas storage pipeline 230, a plurality of gas storage pipelines 230 are connected with a discharge 220, and this discharge 220 is for collecting the combustible gas of a plurality of gas bombs 210.By one section of gas storage pipeline 230, discharge 220 and a gasification furnace 240 are linked together again, on this section of gas storage pipeline 230, pressure valve is also installed.By pressure valve, gasification furnace 240, come regulating gas to make it to reach optimal combustion state, to reach good combustion purpose.Gasification furnace 240 can be converted into gaseous state by also liquid combustible gas, and fully burning utilizes combustible gas, utilizations of the combustible gas in gas bomb 210 fully can being burnt, and can fully improve calorific value increase intensity of fire during burning.
Caisson 200 also comprises the combustible gas safe device being arranged on gas storage pipeline 230, and combustible gas safe device comprises leak alarm, explosion-proof solenoid valve, explosion-proof lamp, flame-proof switch and explosion-proof air exhauster.Be mainly used to automatically close combustible gas valve when combustible gas occurs to leak, thereby greatly improved the security of combustible gas use gas.
In addition, in the bottom of gas storage accommodating chamber 202, be provided with movable supporting frame, being castor 500 herein can move whole gas storage accommodating chamber 202, convenient transfer, and flexibility is high.
As shown in Figure 4, burner 100 also has combustion mechanism 130, is arranged on tank 120, is positioned at the side of carriage mechanism 150, corresponding to the position of the rod member to be cleaned 120 of placing in carriage mechanism 150.Combustion mechanism 130 comprises the combustion tube 132 being connected with steam line 300, a plurality of burners 134 on combustion tube 132, have been evenly arranged, also comprise the spark arrester 136 and the magnetic valve 138 that are connected with combustion tube 132, spark arrester 136 is arranged on the position near burner 134, and magnetic valve 138 is connected with steam line 300.Particularly, on combustion tube 132, every 10cm, arrange on 134, combustion tubes 132 of a burner and be provided with 30 burners 134, on the both sides of tank 110, be respectively arranged with two cover burners, the another side at tank 110 also arranges a combustion tube 132, is also provided with 30 burners 134 thereon.The crater of all burners 134 is corresponding orientation (burner 134 that is both sides is staggered relatively) of placing rod member 120 to be cleaned all, can be that incline direction is placed up or down, also can be that horizontal direction is placed, to reach abundant burning, clean the object that is placed on the middle rod member 120 of two cover combustion mechanisms 130.Spark arrester 136 is for preventing just turning back to 300 li of steam lines at burned flame on burner 134, combustible gas more safely being used, and two cover combustion mechanisms 130 are furnished with 2 spark arresters 136 altogether.The magnetic valve 138 is here combustible gas special electromagnetic valve, is used for controlling the Push And Release of combustible gas, thereby reaches the object of automatic control.In addition, combustion tube 132 is preferably with stainless-steel seamless pipe is special and forms.According to the actual requirements, can lengthen or shorten the length of combustion tube 132, and increase or reduce burner 134 quantity, to reach the object of the longer or shorter rod member of cleaning.
As shown in Figure 4, burner 100 also comprises ignition mechanism 140, and this ignition mechanism 140 is arranged on one side of combustion mechanism 130, corresponding with the position of burner 134, convenient being lighted.Ignition mechanism 140 comprises the igniting manual ball valve 149 being connected with steam line 300, the magnetic valve 148 being connected with igniting manual ball valve 149, the tube connector 146(being connected with magnetic valve 148 is preferable alloy flexible pipe herein, fireproof), spray gun 142 with connection by metal hose, and the ignitor 144 that is arranged on spray gun afterbody, the muzzle correspondence of spray gun 142 burner 134, is used for a burner 134.Particularly, combustion mechanism 130 correspondences are provided with two ends and the centre position that 140, three ignition mechanisms 140 of three ignition mechanisms are distributed on combustion mechanism 130, to can light easily all burners 134.Each igniting spray gun 142 can spray the long flame of 1m, and three spray guns 142 just can be lighted the burner 134 in 3m.The combustion mechanism 130 on both sides is provided with two cover ignition mechanisms 140 with regard to correspondence, and three spray guns of every cover, 142, two covers just have six spray guns 142.Magnetic valve 148 is herein also combustible gas special electromagnetic valve.
Burner 100 also comprises the transmission mechanism 160 being connected with carriage mechanism 150.It is mainly used to rotate and is placed on the rod member to be cleaned 120 in carriage mechanism 150, so that the cull equably in stem member 120 is cleaned out, it comprises motor, speed changer, gear, belt and other accessory.After switching on power, press motor switch and make motor start to rotate, by speed changer, gear etc., be adjusted to suitable rotating speed, with belt, drive rod member 120 to be cleaned evenly to rotate.Carriage mechanism 150 is movable to be arranged, and when rod member 120 length disunity to be cleaned, position that can movable support bracket mechanism 150, to adjust the position of rod member 120.In addition, at transmission mechanism 160 annexes, be provided with stainless steel tool box, and the one end near transmission mechanism 160 is provided with burner door 180 on burner support 102, conveniently rod member 120 to be cleaned is put in carriage mechanism 150, also facilitate fetching tool etc.
Burner 100 also comprises the smoke exhaust mechanism 170 that is arranged on ignition mechanism 140 and combustion mechanism 130 tops, and this smoke exhaust mechanism 170 comprises exhaust fume collecting hood 172, the smoke exhaust pipe 174 being connected with exhaust fume collecting hood 172, and be arranged on the induced-draft fan on smoke exhaust pipe 174.Exhaust fume collecting hood 172 is arranged on the top of stainless steel burner support 102, and a large amount of dense smokes that produce when collecting the cull cleaning on rod member 120, under the effect of induced-draft fan, discharge the flue dust of collecting by smoke exhaust pipe 174 is unified.Smoke exhaust mechanism 170 is also that the stainless steel material adopting is made.Its unified discharge of gas sampling producing in cleaning process being got up, improves working environment, is also conducive to waste gas to be processed safety and environmental protection.
The course of work of purging system is simply described below:
The rod member with resin residue thing 120 first will band cleaning is placed in the carriage mechanism 150 of burner 100, the position of adjusting rod member 120, the burner 134 of the combustion mechanism 130 that makes it to align; After switching on power, open motor, make transmission mechanism 160 work, drive rod member 120 with suitable rotational speed; Open gas bomb 210 in caisson 200 and the valve switch on gas storage pipeline 230 and steam line 300, press ignition switch and can realize automatic ignition, the spray gun 142 of ignition mechanism 140 jets out flames the burner of combustion mechanism 130 134 is ignited, and will treat cleaning rod member 120 and carry out firepower cleaning; In the time of igniting, open the air exhauster of smoke exhaust mechanism 170, carry out smoke evacuation work; When needs quit work, press flameout switch and make it automatically to close combustible gas, then combustible gas valve Close All, press motor, air exhauster shutdown switch stops operating cleaned rod member 120 and air exhauster.
It is three meters that the maximum of this purging system is effectively cleaned length, can clean two screw rods 120 simultaneously.Except cleaning screw rod 120, can also clean other rod-like articles, can remain and manually be difficult to the material of removing and situation about need to remove with firepower for cleaning on rod-like articles.It has advantages of following outstanding: simple in structure, easily realize, and easy to operate, cleaning process automation, time saving and energy saving efficiency is high, and environmental protection.
The above embodiment has only expressed the specific embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (10)
1. a purging system, is characterized in that, comprises caisson, and burner connects the steam line of described caisson and burner; Described burner comprises carriage mechanism, at the side corresponding to described carriage mechanism, is provided with combustion mechanism, and is provided with ignition mechanism on the side corresponding to described combustion mechanism, and described ignition mechanism is all connected with steam line with combustion mechanism.
2. purging system according to claim 1, is characterized in that, described ignition mechanism comprises lighting valve, and spray gun connects the tube connector at described lighting valve and spray gun middle part and the ignitor that is arranged on described spray gun afterbody.
3. purging system according to claim 2, is characterized in that, described combustion mechanism comprises combustion tube, is arranged on a plurality of burners that are evenly arranged on described combustion tube, and the spark arrester and the magnetic valve that are connected with described combustion tube.
4. purging system according to claim 1, is characterized in that, described caisson comprises gas bomb, gasification furnace, and the gas storage pipeline that connects described gas bomb and gasification furnace.
5. purging system according to claim 4, is characterized in that, described caisson also comprises the combustible gas safe device being arranged on described gas storage pipeline.
6. purging system according to claim 4, is characterized in that, described caisson also comprises the gas storage accommodating chamber that holds gas bomb, gasification furnace and gas storage pipeline, and described gas storage accommodating chamber bottom is provided with movable supporting frame.
7. purging system according to claim 1, is characterized in that, described burner comprises the transmission mechanism being connected with described carriage mechanism.
8. purging system according to claim 1, is characterized in that, described burner also comprises the smoke exhaust mechanism that is arranged on ignition mechanism and combustion mechanism top.
9. purging system according to claim 1, is characterized in that, described purging system also comprises control device, described control device and described caisson and burner electrical connection.
10. purging system according to claim 1, is characterized in that, described burner also comprises the tank that described carriage mechanism, ignition mechanism and combustion mechanism are installed, and described tank also comprises Inlet and outlet water mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310535726.0A CN103542416B (en) | 2013-11-01 | 2013-11-01 | Purging system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310535726.0A CN103542416B (en) | 2013-11-01 | 2013-11-01 | Purging system |
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| Publication Number | Publication Date |
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| CN103542416A true CN103542416A (en) | 2014-01-29 |
| CN103542416B CN103542416B (en) | 2017-01-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310535726.0A Active CN103542416B (en) | 2013-11-01 | 2013-11-01 | Purging system |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3642012A (en) * | 1969-09-03 | 1972-02-15 | American Sterilizer Co | Sterilizing apparatus for continuously sterilizing articles by flames means |
| US3830196A (en) * | 1971-08-31 | 1974-08-20 | Nat Steel Corp | Cleaning paint hooks |
| US3909289A (en) * | 1973-07-12 | 1975-09-30 | Anchor Hocking Corp | Chuck cleaning methods |
| AT383967B (en) * | 1982-09-01 | 1987-09-10 | Palimex Korrosionsschutzbandag | Process and apparatus for the continuous cleaning of pipes before coating |
| US5024597A (en) * | 1986-06-09 | 1991-06-18 | Skolnik Industries Inc. | Process and apparatus for koshering container lids |
| CN203642205U (en) * | 2013-11-01 | 2014-06-11 | 珠海市远康企业有限公司 | Cleaning system |
-
2013
- 2013-11-01 CN CN201310535726.0A patent/CN103542416B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3642012A (en) * | 1969-09-03 | 1972-02-15 | American Sterilizer Co | Sterilizing apparatus for continuously sterilizing articles by flames means |
| US3830196A (en) * | 1971-08-31 | 1974-08-20 | Nat Steel Corp | Cleaning paint hooks |
| US3909289A (en) * | 1973-07-12 | 1975-09-30 | Anchor Hocking Corp | Chuck cleaning methods |
| AT383967B (en) * | 1982-09-01 | 1987-09-10 | Palimex Korrosionsschutzbandag | Process and apparatus for the continuous cleaning of pipes before coating |
| US5024597A (en) * | 1986-06-09 | 1991-06-18 | Skolnik Industries Inc. | Process and apparatus for koshering container lids |
| CN203642205U (en) * | 2013-11-01 | 2014-06-11 | 珠海市远康企业有限公司 | Cleaning system |
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| Publication number | Publication date |
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| CN103542416B (en) | 2017-01-04 |
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