CN103538511B - Antimicrobial car carpet and manufacturing method thereof - Google Patents
Antimicrobial car carpet and manufacturing method thereof Download PDFInfo
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- CN103538511B CN103538511B CN201310443159.6A CN201310443159A CN103538511B CN 103538511 B CN103538511 B CN 103538511B CN 201310443159 A CN201310443159 A CN 201310443159A CN 103538511 B CN103538511 B CN 103538511B
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- base layer
- antimicrobial
- blanket base
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- carpet
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Abstract
The invention provides an antimicrobial car carpet and a manufacturing method of the antimicrobial car carpet. The manufacturing method of the antimicrobial car carpet comprises the following steps: an antimicrobial agent and water are mixed uniformly according to the weight ratio ranging from 1:10 to 1:100 to obtain an antimicrobial solution; a carpet base layer is immersed and washed in clear water, aired and then soaked in the antimicrobial solution; the soaked carpet base layer is taken out of the antimicrobial solution, extruded and baked to obtain an antimicrobial carpet base layer; glue is used for bonding the antimicrobial carpet base layer to the surface of one side of a PE film to obtain the antimicrobial car carpet. The antimicrobial car carpet has an antimicrobial function. Tests show that the antimicrobial car carpet can effectively kill or restrain breeding of bacteria, viruses, mould and other microorganisms, as a result, the environmental quality in a car is effectively improved, and health of people in the car is guaranteed.
Description
Technical field
The present invention relates to automotive trim field, more particularly to a kind of antibacterial car carpeting and preparation method thereof.
Background technology
With stepping up for living standard, people are to the focal point of car carpeting gradually from outward appearance to comfort level and ring
The transformation of guarantor property direction.Concern to car carpeting environmental-protecting performance at present is concentrated mainly on VOC（volatile
Organic compounds, VOC）In terms of smell, the concern to carpet anti-microbial property is less.Carpet is used as automotive trim zero
Part, with functions such as heat-insulated, sound-absorbing, protection against the tide, fire-retardant and decorations, typically by blanket base layer and PE film layers by glue it is compound and
Into.At present conventional blanket base layer mainly has tufted blanket base or needle punched blanket base, either tufted blanket base, or needle punched blanket base, surface
The microorganisms such as all easy breed bacteria, virus, mould, these microorganisms, can be to people by causing cross-infection with human contact
Body produces various harm, can cause headache, heating, it is sudden have a sore throat, tonsillotome infection, asthma, flu-like symptom, dermatitis and
Other anaphylaxis bad reactions.
At present, it is mainly for the solution of the microorganisms such as breed bacteria, virus, mould after car carpeting Long-Time Service
The maintenance such as periodically cleaned, sterilized to car carpeting to process, or the carpet for periodically more being renewed, not only cause resource wave
Take, can't fundamentally solve the problems, such as carpet cooperating microorganisms.There are antibacterial functions to seem very heavy to give carpeting
Will.
The content of the invention
It is an object of the present invention to be directed to the drawbacks described above of prior art, there is provided a kind of antibacterial car carpeting.This
Bright one further objective is that the preparation method that provide a kind of antibacterial car carpeting.
According to one object of the present invention, the invention provides a kind of preparation method of antibacterial car carpeting, including it is following
Step：
By weight it is 1 by antiseptic and water:10～1:100 ratio is well mixed and obtains antimicrobial fluid；
Blanket base layer clear water is embathed and dried, is then placed in being impregnated in the antimicrobial fluid；
Impregnated blanket base layer is taken out from the antimicrobial fluid, antibiotic blanket base layer is squeezed and obtained after being baked；With
And
The antibiotic blanket base layer is bonded in by glue for one side surface of PE films, the antibacterial car carpeting is obtained.
In one embodiment, the antiseptic can include following component：The zinc carbonate of 3～5% percentage by weights；
The silver nitrate of 0.1～0.5% percentage by weight；The inorganic porous mineral material of 65～75% percentage by weights；Remaining is auxiliary agent.
In one embodiment, the inorganic porous mineral material can include SILICA FUME, borosilicate mineral powder or
One or more in mica stone flour；And/or the auxiliary agent is mineral sulfates.
In one embodiment, the blanket base layer can be tufted blanket base or needle punched blanket base.
In one embodiment, the blanket base layer can be embathed with clear water and dried again after 10～30min.
In one embodiment, the blanket base layer can impregnate in the antimicrobial fluid and taken out after 10～30s.
In one embodiment, the time for being squeezed can be 10～30s.
In one embodiment, the temperature for being baked can be 120 DEG C, and the time for baking can be 3～5min.
In one embodiment, the glue can be acrylic ester aquosity glue.
According to another object of the present invention, present invention also offers a kind of antibacterial car carpeting, aforesaid preparation method
It is obtained.
The present invention at least has the advantage that：
1）The antibacterial car carpeting of the present invention, gives carpet itself and possesses antibacterial functions.Test shows, the antibacterial of the present invention
The microorganisms such as breed bacteria, virus, mould can effectively be killed or be suppressed to car carpeting, effectively lift environment inside car quality, protect
Card passenger health.
2）The method of the present invention, process is simple, it is convenient to prepare, and antiseptic raw material and glue are environment-friendly materials, to car
Interior environment is environment friendly and pollution-free.
According to the detailed description below in conjunction with accompanying drawing to the specific embodiment of the invention, those skilled in the art will be brighter
Above-mentioned and other purposes, the advantages and features of the present invention.
Description of the drawings
Describe some specific embodiments of the present invention in detail by way of example, and not by way of limitation with reference to the accompanying drawings hereinafter.
Identical reference denotes same or similar part or part in accompanying drawing.It should be appreciated by those skilled in the art that these
What accompanying drawing was not necessarily drawn to scale.In accompanying drawing：
Fig. 1 is the preparation method flow chart of the antibacterial car carpeting according to the embodiment of the present invention.
Specific embodiment
To make purpose, technical scheme and the advantage of the embodiment of the present invention clearer, below in conjunction with accompanying drawing to concrete real
Apply example to be described in detail.
As shown in figure 1, the preparation method of antibacterial car carpeting provided in an embodiment of the present invention, comprises the following steps：
Configuration antimicrobial fluid step：By weight it is 1 by antiseptic and water:10～1:100 ratio is well mixed and is resisted
Bacterium solution；
Blanket base layer pre-treatment step：Blanket base layer clear water is embathed and dried；
Impregnation process step：Blanket base layer after drying is put in the antimicrobial fluid for having configured and carries out impregnation process；
Squeeze and bake process step：Impregnated blanket base layer is taken out from antimicrobial fluid, process is squeezed and baked
Obtain antibiotic blanket base layer；
PE film binder-treatment steps：To be baked by glue and process the antibiotic blanket base layer that obtains and be bonded in PE films side table
Face, obtains antibacterial car carpeting.
Wherein, it is arbitrary to configure antimicrobial fluid step and the sequencing of blanket base layer pre-treatment step, can first carry out and match somebody with somebody
Put antimicrobial fluid step and perform blanket base layer pre-treatment step again；Or first carry out blanket base layer pre-treatment step perform again configuration antimicrobial fluid step
Suddenly；Configuration antimicrobial fluid step and blanket base layer pre-treatment step can also simultaneously be performed.
Wherein, antiseptic can include following component：The zinc carbonate of 3～5% percentage by weights；0.1～0.5% weight percent
The silver nitrate of ratio；The inorganic porous mineral material of 65～75% percentage by weights；Remaining is auxiliary agent.Inorganic porous mineral material can
With including one or more in SILICA FUME, borosilicate mineral powder or mica stone flour.Auxiliary agent can be mineral sulfates.
Blanket base layer can include tufted blanket base and needle punched blanket base.
In blanket base layer pre-treatment step, blanket base layer can be taken off drying after embathing 10～30min in clear water.
In impregnation process step, the blanket base layer after drying is put into be impregnated in the antimicrobial fluid for having configured and takes after 10～30s
Go out.
Squeezing and baking in process step, the time of extrusion-rolling is 10～30s, and the temperature for baking is 120 DEG C, bake when
Between be 3～5min.
In PE film binder-treatment steps, the glue for using is acrylic ester aquosity glue.
In above-mentioned preparation process, the raw material for being adopted is non-toxic material, non-stimulated to skin, without formaldehyde and a huge sum of money
The harmful substances such as category ion, meet environmental requirement.
Applicant has found thin in general-utility car carpet to carrying out Bacteria Detection using the general-utility car carpet after month
Bacterium mainly has Escherichia coli, staphylococcus aureus and mould etc..In the present invention, applicant is directed to above-mentioned bacterial classification, configures phase
The antiseptic prescription answered, the main bacteria seed that can effectively suppress car carpeting to contain.In the antiseptic of the present invention, silver nitrate is to large intestine
Bacillus and staphylococcus aureus have good inhibiting effect；Zinc carbonate has good inhibiting effect to mould.Applicant
It was found that, it is unobvious to the inhibitory action of mould when zinc nitrate replacement zinc carbonate is chosen.
The antibacterial car carpeting of the present invention is detected using after one month using GB4789.15-2010, every square centimeter
Total number of molds is less than 30；And for general-utility car carpet, under the same conditions using one month after, mould every square centimeter
Sum is up to 1280.Further, the antibacterial car carpeting that prepared by the method for the present invention, persistently water-fastness and dry-cleaning, antibacterial effect
Fruit persistently, good inhibiting effect is still remain after cleaning 50 times to Escherichia coli.
So far, although those skilled in the art will appreciate that detailed herein illustrate and describe multiple showing for the present invention
Example property embodiment, but, without departing from the spirit and scope of the present invention, still can be direct according to present disclosure
It is determined that or deriving many other variations or modifications for meeting the principle of the invention.Therefore, the scope of the present invention is understood that and recognizes
It is set to and covers all these other variations or modifications.
Claims (8)
1. a kind of preparation method of antibacterial car carpeting, comprises the following steps：
By weight it is 1 by antiseptic and water:10～1:100 ratio is well mixed and obtains antimicrobial fluid；
Blanket base layer clear water is embathed and dried, is then placed in being impregnated in the antimicrobial fluid；
Impregnated blanket base layer is taken out from the antimicrobial fluid, antibiotic blanket base layer is squeezed and obtained after being baked；And
The antibiotic blanket base layer is bonded in by glue for one side surface of PE films, the antibacterial car carpeting is obtained；
Wherein, the antiseptic includes following component：The zinc carbonate of 3～5% percentage by weights；0.1～0.5% percentage by weight
Silver nitrate；The inorganic porous mineral material of 65～75% percentage by weights, the inorganic porous mineral material include SILICA FUME,
One or more in borosilicate mineral powder or mica stone flour；Remaining is auxiliary agent.
2. preparation method according to claim 1, it is characterised in that the auxiliary agent is mineral sulfates.
3. preparation method according to claim 1, it is characterised in that the blanket base layer is tufted blanket base or needle punched blanket base.
4. preparation method according to claim 1, it is characterised in that the blanket base layer clear water is embathed after 10～30min
Dry again.
5. preparation method according to claim 1, it is characterised in that the blanket base layer impregnates 10 in the antimicrobial fluid～
Take out after 30s.
6. preparation method according to claim 1, it is characterised in that the time for being squeezed is 10～30s.
7. preparation method according to claim 1, it is characterised in that the temperature for being baked is 120 DEG C, the time for baking
For 3～5min.
8. preparation method according to claim 1, it is characterised in that the glue is acrylic ester aquosity glue.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310443159.6A CN103538511B (en) | 2013-09-25 | 2013-09-25 | Antimicrobial car carpet and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310443159.6A CN103538511B (en) | 2013-09-25 | 2013-09-25 | Antimicrobial car carpet and manufacturing method thereof |
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| Publication Number | Publication Date |
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| CN103538511A CN103538511A (en) | 2014-01-29 |
| CN103538511B true CN103538511B (en) | 2017-04-12 |
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| CN201310443159.6A Active CN103538511B (en) | 2013-09-25 | 2013-09-25 | Antimicrobial car carpet and manufacturing method thereof |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106626643A (en) * | 2016-12-30 | 2017-05-10 | 东莞市尼的科技股份有限公司 | Bactericidal dust-sticking pad |
| CN106585025A (en) * | 2016-12-30 | 2017-04-26 | 东莞市尼的科技股份有限公司 | Anti-static and sterilizing sticky mat |
| CN109457320A (en) * | 2018-05-31 | 2019-03-12 | 天津云瑞地毯有限公司 | A kind of preparation method of car carpeting |
| CN114872408B (en) * | 2022-05-12 | 2024-01-26 | 北京汽车集团越野车有限公司 | Low-odor carpet assembly and preparation method and application thereof |
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| JP3099301B2 (en) * | 1993-04-20 | 2000-10-16 | 株式会社ダイキョー | Antibacterial cloth |
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| CN1121126A (en) * | 1995-04-28 | 1996-04-24 | 郑珂 | Antibiotic health fabric and its prepn method and application |
| CN1253727A (en) * | 1998-11-17 | 2000-05-24 | 常晋西 | High-effective broad-spectrum fungicide and method for preparing sanitary disinfecting articles by using one |
| CN1270244A (en) * | 1999-04-12 | 2000-10-18 | 张富山 | Technology for making antibacterial carpet |
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| CN103538511A (en) | 2014-01-29 |
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