CN103523596A - Self-adjusting insulating tape wrapping constant-tension control device - Google Patents
Self-adjusting insulating tape wrapping constant-tension control device Download PDFInfo
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- CN103523596A CN103523596A CN201310490622.2A CN201310490622A CN103523596A CN 103523596 A CN103523596 A CN 103523596A CN 201310490622 A CN201310490622 A CN 201310490622A CN 103523596 A CN103523596 A CN 103523596A
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Abstract
The invention provides a self-adjusting insulating tape wrapping constant-tension control device which can resolve the problem that tension of an existing insulating tape wrapping constant-tension control device cannot be adjusted in real time to guarantee wrapping quality. The self-adjusting insulating tape wrapping constant-tension control device comprises a machine base, an insulating paper disc and a photoelectric paper breaking switch, wherein the insulating paper disc is installed on the machine base through a bearing, and a paper guiding roller is installed on a position, located at the upper end of the paper out side of the insulation paper disc, of the machine base. The self-adjusting insulating tape wrapping constant-tension control device is characterized by comprising a rotating block, a servo torque motor, a tension sensing device and a control center, wherein the insulating paper disc is connected with an output shaft of the servo torque motor through a transmission gear, the tension sensing device is arranged on a position, on the paper out side of the insulating paper disc, of the machine base, the rotating block is vertically installed on the tension sensing device, the two vertical ends of the rotating block are also provided with paper guiding rollers, the photoelectric paper breaking switch is installed on the lower side of the paper guiding roller at the lower vertical end of the rotating block, and the servo torque motor, the tension sensing device and the photoelectric paper breaking switch are connected with the control center respectively in an electronic control mode.
Description
Technical field
The present invention relates to electromagnetic wire producing unit field, be specially the wrapped control setup of a kind of automatic regulating constant tension insulating tape.
Background technology
In electromagnetic wire processing, the lapping of paper bag winding wire is explicitly called for, insulating paper strip should be continuously, closely appropriate, evenly, entirely wrapped on core.Meet above-mentioned wrapped requirement, need to there is the stable wrapped control setup of automatic regulating constant tension insulating tape, the wrapped tenslator of existing insulating tape adopts mechanical lever arm transmission, by extension spring, control tension force, its structure is shown in Fig. 1, during work, the first extension spring 13 and the first setting nut 14 pass through steel wire, nebenkern 15 acts on tension control roll 16 and produces insulating paper strip tension force, the second extension spring 17 and the second setting nut 18 act on damping tension of insulation paper disc by brake collar 19, tension control roll moves along line slideway 21 under slide block 20 effects, when insulating paper strip acts on tension control roll 16 tension force by dancing roll 22, make the first extension spring 13 produce a balance tension, the actuated lever arm 23 being connected with tension control roll 16 drives brake collar 19 with the fixing fulcrum of bearing 24 simultaneously, by the second extension spring 17, form the insulated paper paper disc damping tension of balance with it, thereby form the object of the suffered constant tension of insulating paper strip, when the disconnected paper of insulating paper strip, by photoelectric off-paper switch 3 give a signals, lapping equipment is shut down, tension control roll loses tension force, move backward, make actuated lever arm act on very large damping tension of brake collar, thereby insulation paper disc braking.In Fig. 1,25 is steel wire, and it is for connection sliding block 20 and the first extension spring 13; 26 is straining pulley, and insulation paper disc 2 is installed on straining pulley 26.The shortcoming of this device is: on the one hand, the whole tension force of existing apparatus is adjusted dead in advance by extension spring, and insulation paper disc diminishes after consuming in wrapped process, the paper disc radius that makes to insulate diminishes, thereby cause tension force to diminish, its can not be in the course of the work adjustment of tonicity guarantee constant tension in real time, thereby lapping is unstable; Meanwhile, it needs manual shift tension force, and therefore not only degree of regulation is poor but also production efficiency is low; On the other hand, extension spring is long-term easily lost efficacy after using, and owing to cannot accurately determining extension spring service life, causing changing not in time extension spring just can affect lapping, increases productive costs simultaneously.
Summary of the invention
For the problems referred to above, the invention provides the wrapped constant tension control device of insulating tape of automatic adjusting, it can solve the problem of adjustment of tonicity in real time that the wrapped constant tension control device of existing insulating tape exists, and guarantees lapping.
Its technical scheme is such, it comprises support, insulation paper disc and photoelectric off-paper switch, described insulation paper disc is installed on described support by bearing, on described support, be positioned at described insulation paper disc paper delivery side upper end dancing roll is installed, it is characterized in that: it comprises turning block, servo force torque motor, tension sensing device and control center, described insulation paper disc is connected with the output shaft of described servo force torque motor by transmission gear, on described support, the paper delivery side of described insulation paper disc is provided with described tension sensing device, described turning block is vertically installed on described tension sensing device, the vertical both ends of described turning block are also provided with described dancing roll, dancing roll downside in the vertical lower end of described turning block is provided with described photoelectric off-paper switch, described servo force torque motor, tension sensing device and photoelectric off-paper switch electricly connect with described control center respectively.
It is further characterized in that:
Described tension sensing device comprises tension pick-up, sensing gear and Tension gear, described tension pick-up and described control center electricly connect, described Tension gear and sensing shape of gear tooth are connected with a joggle, described tension pick-up is installed on the gear wheel shaft end of described sensing gear, and described sensing gear and described Tension gear are installed on described support by bearing respectively;
Described turning block is fixed in described Tension gear by dowel bolt, nut.
Compare with the wrapped constant tension control device of existing insulating tape, beneficial effect of the present invention is: its servo force torque motor, the tension pick-up of tension sensing device and photoelectric off-paper switch and control center have formed an automatic close loop control circuit, during work, insulating paper strip is emitted by the paper disc that insulate, through the dancing roll on support and the dancing roll paper delivery on turning block, realize insulation wrapped, and turning block is fixed in the Tension gear of tension sensing device, Tension gear is connected with a joggle with sensing gear again, tension pick-up is installed on the gear wheel shaft end of sensing gear, the tension force that acts on the dancing roll on turning block in wrapped process passes to sensing gear by Tension gear, tension pick-up on sensing gear sends tension value to control center by what detect simultaneously, control center draws a tension force difference after the tension value of this tension value and systemic presupposition is compared, and control servo force torque motor and rotate according to this tension force difference, thereby the automated closed-loop of realizing tension force is controlled, it can be monitored in real time tension value and automatically regulate servo force torque motor to rotate according to tension value, guarantee constant tension, and, need manual regulation extension spring to come adjustment of tonicity to compare with existing apparatus, its degree of regulation is high, regulates efficiency high, in addition, it adopts the wrapped tension force of servo torque motor control, and tension force is controlled reliable, has avoided originally cannot accurately determining extension spring service life causing changing not in time extension spring, affects lapping.
Accompanying drawing explanation
Fig. 1 is the wrapped constant tension control device structural representation of existing insulating tape;
Fig. 2 is the wrapped constant tension control device structural representation of insulating tape that the present invention regulates automatically.
The specific embodiment
See Fig. 2, the present invention includes support 1, insulation paper disc 2, photoelectric off-paper switch 3, turning block 4, servo force torque motor 5, tension sensing device and control center 6, insulation paper disc 2 is installed on support 1 by bearing, on support 1, be positioned at insulation paper disc 2 paper delivery side upper ends dancing roll 7 is installed, insulation paper disc 2 is connected with the output shaft of servo force torque motor 5 by transmission gear 8, on support 1, the paper delivery side of insulation paper disc 2 is provided with tension sensing device, tension sensing device comprises tension pick-up, sensing gear 9 and Tension gear 10, tension pick-up is installed on the gear wheel shaft end of sensing gear 9, tension pick-up is not expressed in Fig. 2, sensing gear 9 is installed on support 1 by bearing respectively with Tension gear 10, sensing gear 9 is connected with a joggle with Tension gear 10 profiles of tooth, turning block 4 is fixed in Tension gear 10 by dowel bolt 11, the vertical both ends of turning block 4 are also provided with dancing roll 7, dancing roll downside in turning block 4 vertical lower ends is provided with photoelectric off-paper switch 3, servo force torque motor 5, tension pick-up and photoelectric off-paper switch 3 electricly connect with control center 6.
Specifically describe working process of the present invention below: insulating paper strip is emitted by the paper disc that insulate, through the dancing roll 7 on support 1 and turning block 4, realize insulation wrapped.The tension force that acts on the dancing roll 7 on turning block 4 in wrapped process transmits sensing gear 9 by Tension gear 10, the tension pick-up 9 of giving that is arranged on the gear wheel shaft end of sensing gear 9 detects tension values and sends tension value to control center 6, control center 6 draws a tension force difference after this tension value and default tension value are compared, and control servo force torque motor 5 and rotate according to this tension force difference, thereby the automated closed-loop of realizing tension force regulate to be controlled.When insulating paper strip 12 disconnected paper, by photoelectric off-paper switch 3, signal to control center 6, winding machine is shut down and 5 stalls of servo force torque motor, realize the wrapped action that stops.
Claims (3)
1. the wrapped constant tension control device of insulating tape automatically regulating, it comprises support, insulation paper disc and photoelectric off-paper switch, described insulation paper disc is installed on described support by bearing, on described support, be positioned at described insulation paper disc paper delivery side upper end dancing roll is installed, it is characterized in that: it comprises turning block, servo force torque motor, tension sensing device and control center, described insulation paper disc is connected with the output shaft of described servo force torque motor by transmission gear, on described support, the paper delivery side of described insulation paper disc is provided with described tension sensing device, described turning block is vertically installed on described tension sensing device, the vertical both ends of described turning block are also provided with described dancing roll, dancing roll downside in the vertical lower end of described turning block is provided with described photoelectric off-paper switch, described servo force torque motor, tension sensing device and photoelectric off-paper switch and described control center electricly connect.
2. the wrapped constant tension control device of the insulating tape of automatic adjusting according to claim 1, it is characterized in that: described tension sensing device comprises tension pick-up, sensing gear and Tension gear, described tension pick-up and described control center electricly connect, described Tension gear and sensing shape of gear tooth are connected with a joggle, described tension pick-up is installed on the gear wheel shaft end of described sensing gear, and described sensing gear and described Tension gear are installed on described support by bearing respectively.
3. the wrapped constant tension control device of the insulating tape of automatic adjusting according to claim 2, is characterized in that: described turning block is fixed in described Tension gear by dowel bolt, nut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310490622.2A CN103523596A (en) | 2013-10-19 | 2013-10-19 | Self-adjusting insulating tape wrapping constant-tension control device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310490622.2A CN103523596A (en) | 2013-10-19 | 2013-10-19 | Self-adjusting insulating tape wrapping constant-tension control device |
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| CN103523596A true CN103523596A (en) | 2014-01-22 |
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| CN201310490622.2A Pending CN103523596A (en) | 2013-10-19 | 2013-10-19 | Self-adjusting insulating tape wrapping constant-tension control device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104150260A (en) * | 2014-07-28 | 2014-11-19 | 四川石棉华瑞电子有限公司 | Aluminum foil running tension detector, aluminum foil running tension regulation set and aluminum foil running tension regulation method |
| CN106601390A (en) * | 2016-12-30 | 2017-04-26 | 东莞市圣荣自动化科技有限公司 | Capacitor core winding device with mobile tension force adjusting function |
| CN106847499A (en) * | 2016-12-30 | 2017-06-13 | 东莞市圣荣自动化科技有限公司 | A kind of capacitor core coiler device |
| CN112299137A (en) * | 2019-07-30 | 2021-02-02 | 日本电产增成机器装置(浙江)有限公司 | Tension adjusting unit and automatic winding equipment |
| CN113998538A (en) * | 2021-12-10 | 2022-02-01 | 无锡统力电工有限公司 | Wrapping paper tape constant tension control device |
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| JPS57209169A (en) * | 1981-04-01 | 1982-12-22 | Puuruteiiru Piiru E Fuisu Ets | Rewinder for fragile dilament from bobbin |
| DE19512963A1 (en) * | 1995-04-10 | 1996-10-17 | Honigmann Ind Elektronik Gmbh | Tape dispenser for long roll of material e.g. wire foil, light waveguide, thread or filament |
| JPH09192733A (en) * | 1995-11-17 | 1997-07-29 | Nittoku Eng Co Ltd | Device for winding wire |
| CN1482630A (en) * | 2002-09-12 | 2004-03-17 | ���Ῠ���ܴ�ع���ʽ���� | Wire tension exerting device for coil winder exerting method thereof |
| CN101602449A (en) * | 2009-06-17 | 2009-12-16 | 山东同济机电有限公司 | Online detection of yarn tension and real-time control apparatus |
| CN201532815U (en) * | 2009-11-08 | 2010-07-21 | 无锡锡洲电磁线有限公司 | Novel constant tension insulating tape wrapping device |
| CN203529599U (en) * | 2013-10-19 | 2014-04-09 | 无锡锡洲电磁线有限公司 | Automatic adjusting insulated tape wrap constant tension control device |
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2013
- 2013-10-19 CN CN201310490622.2A patent/CN103523596A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS57209169A (en) * | 1981-04-01 | 1982-12-22 | Puuruteiiru Piiru E Fuisu Ets | Rewinder for fragile dilament from bobbin |
| DE19512963A1 (en) * | 1995-04-10 | 1996-10-17 | Honigmann Ind Elektronik Gmbh | Tape dispenser for long roll of material e.g. wire foil, light waveguide, thread or filament |
| JPH09192733A (en) * | 1995-11-17 | 1997-07-29 | Nittoku Eng Co Ltd | Device for winding wire |
| CN1482630A (en) * | 2002-09-12 | 2004-03-17 | ���Ῠ���ܴ�ع���ʽ���� | Wire tension exerting device for coil winder exerting method thereof |
| CN101602449A (en) * | 2009-06-17 | 2009-12-16 | 山东同济机电有限公司 | Online detection of yarn tension and real-time control apparatus |
| CN201532815U (en) * | 2009-11-08 | 2010-07-21 | 无锡锡洲电磁线有限公司 | Novel constant tension insulating tape wrapping device |
| CN203529599U (en) * | 2013-10-19 | 2014-04-09 | 无锡锡洲电磁线有限公司 | Automatic adjusting insulated tape wrap constant tension control device |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104150260A (en) * | 2014-07-28 | 2014-11-19 | 四川石棉华瑞电子有限公司 | Aluminum foil running tension detector, aluminum foil running tension regulation set and aluminum foil running tension regulation method |
| CN106601390A (en) * | 2016-12-30 | 2017-04-26 | 东莞市圣荣自动化科技有限公司 | Capacitor core winding device with mobile tension force adjusting function |
| CN106847499A (en) * | 2016-12-30 | 2017-06-13 | 东莞市圣荣自动化科技有限公司 | A kind of capacitor core coiler device |
| CN106601390B (en) * | 2016-12-30 | 2017-12-19 | 嵊州北航投星空众创科技有限公司 | A kind of capacitor core coiler device with mobile tension regulating function |
| CN106847499B (en) * | 2016-12-30 | 2018-06-08 | 郑州大学综合设计研究院有限公司 | A kind of capacitor core coiler device |
| CN112299137A (en) * | 2019-07-30 | 2021-02-02 | 日本电产增成机器装置(浙江)有限公司 | Tension adjusting unit and automatic winding equipment |
| CN113998538A (en) * | 2021-12-10 | 2022-02-01 | 无锡统力电工有限公司 | Wrapping paper tape constant tension control device |
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Application publication date: 20140122 |
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