CN201532815U - Novel constant tension insulating tape wrapping device - Google Patents

Novel constant tension insulating tape wrapping device Download PDF

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Publication number
CN201532815U
CN201532815U CN 200920268893 CN200920268893U CN201532815U CN 201532815 U CN201532815 U CN 201532815U CN 200920268893 CN200920268893 CN 200920268893 CN 200920268893 U CN200920268893 U CN 200920268893U CN 201532815 U CN201532815 U CN 201532815U
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CN
China
Prior art keywords
tension
insulating tape
tension control
control system
connecting plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 200920268893
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Chinese (zh)
Inventor
徐进法
曹永义
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Xizhou Magnet Wires Co Ltd
Original Assignee
Wuxi Xizhou Magnet Wires Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuxi Xizhou Magnet Wires Co Ltd filed Critical Wuxi Xizhou Magnet Wires Co Ltd
Priority to CN 200920268893 priority Critical patent/CN201532815U/en
Application granted granted Critical
Publication of CN201532815U publication Critical patent/CN201532815U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides a novel constant tension insulating tape wrapping device, which can guarantee the tension-changing stability of the insulating tape in the process of wrapping, reduce the frequency of tape breakage and enhance working efficiency. The constant tension insulating tape wrapping device comprises a tension control roller, a tension control system, a torn tape stopping system and a damping tension control system, wherein the tension control roller is connected with the tension control system and the damping tension control system, and the tension control system comprises a linear rolling guide with which the tension control roller is connected via a connecting plate.

Description

A kind of novel lapping device of constant tension insulating tape
(1) technical field
The utility model relates to electromagnetic wire production equipment field, is specially a kind of novel lapping device of constant tension insulating tape.
(2) background technology
General insulating tape lapping device comprises tension control system, disconnected paper shutdown system, the damping tension control system, see Fig. 1, insulating tape 1 is placed on the insulating tape pallet 2, turn to the back to link to each other through guide roller 3 with tension control roll 4, tension control roll 4 moves forward and backward under the effect of insulating tape tension force and carries out Tension Control, tension control roll 4 is by fixed block 8 and tension control system, the damping tension control system connects, tension control system comprises gag lever post 5, pull bar 6 and stage clip 9, tension control roll 4 is installed on fixed block 8, it is connected with pull bar 6 levels, pull bar 6 connects stage clip 9 by linear bearing 7, the damping tension control system comprises rotating band 11, actuated lever arm 12 and tension force expander 13, actuating arm 12 is installed on fixed block 8, be connected by brake band 11 between actuating arm 12 and the tension force expander 13, tension control roll 4 moves forward and backward generation one pressure and acts on stage clip 9, stage clip 9 forms the tension force of balance with it, tension control roll 4 moves forward and backward and produces a thrust in actuated lever arm 12 simultaneously, form the wrapped dish damping tension force of thrust-balancing therewith, thereby form the purpose of the wrapped suffered constant tension of insulating tape.Its shortcoming is, after the long-time level friction of tension control system, is easy to generate groove on the pull bar 6, make easily between linear bearing and the pull bar and produce the gap, easily cause the slip stagnation behavior when gap value is excessive, cause the frequent broken belt of insulating paper, have a strong impact on lapping and operating efficiency; The effect of adjusting nut is according to the insulating tape width, and the equalization of strain of initialization whole system guarantees the wrapped elasticity of insulating tape.The broken belt shutdown system is to link to each other with microswitch by a lever arm; lever directly contacts with insulating tape; when fracture appears in insulating tape; lever arm loses equalising torque and microswitch forms path; and transmit signal and give relay; make whole wrapped machine produce stopping signal; tension control roll loses dynamic balance simultaneously; under the effect of stage clip, move backward, and tension control roll is given thrust of actuating arm, act on brake band and form a very big damping tension force; make the stop motion of insulating tape pallet; its shortcoming is that lever directly contacts with insulating tape, and the smooth degree of lever and insulating tape phase-contact surface and the tension force of elastic force system size can influence the stability of insulating tape, and under long-time running; the lever serious wear; broken belt sensitivity down merely makes whole disconnected paper control system lose efficacy, and causes the generation of bottom pour ladle phenomenon.
(3) summary of the invention
At the problems referred to above, the utility model provides a kind of novel lapping device of constant tension insulating tape, and it can guarantee the stability of insulating tape tension variation in wrapped process, reduces the broken belt frequency, increases work efficiency.
Its technical scheme is such, it comprises tension control roll, tension control system, disconnected paper shutdown system and damping tension control system, described tension control roll is connected with tension control system, damping tension control system, it is characterized in that: described tension control system comprises linear rolling track, and described tension control roll links to each other with described straight-line rolling lead by connecting plate.
It is further characterized in that: described linear rolling track comprises slide block and line slideway; Described guide rail is installed on the pedestal; Described slide block is installed on the described line slideway; Described connecting plate is installed on the described slide block; Described tension control roll is installed on the described connecting plate; Described connecting plate is connected with extension spring by steel wire; Nebenkern is walked around in described extension spring; Described disconnected paper shutdown system comprises photoelectric sensor switch; Described photoelectric sensor switch connects relay and sensitive switch; Described damping tension system comprises actuated lever arm and tension force expander; Described tension force expander and the coaxial installation of described insulating tape pallet; Described tension controller connects actuated lever arm by wrapped brake band; Described actuated lever arm one end is installed on described connecting plate, the other end by Bearing Installation in described insulating tape pallet; Described extension spring, wrapped twitch strap end portion all are equipped with adjusting nut.
A kind of novel lapping device of constant tension insulating tape of the present utility model, it is simple in structure, and is easy to operate, can effectively reduce the broken belt frequency, and working stability is enhanced productivity.
(4) description of drawings
Fig. 1 is an insulating tape lapping device structural representation;
Fig. 2 is the utility model lapping device of constant tension insulating tape structural representation.
(5) embodiment
See Fig. 2, the utility model comprises tension control roll 4, tension control system, disconnected paper shutdown system and damping tension control system, tension control roll 4 is connected with tension control system, damping tension control system, described tension control system comprises linear rolling track, and tension control roll links to each other with described straight-line rolling lead by connecting plate.
Linear rolling track comprises slide block 15 and line slideway 14; Guide rail 14 is installed on the support 10; Slide block 15 is installed on the line slideway 14; Connecting plate 16 is installed on the slide block 15; Tension control roll 4 is installed on the connecting plate 16; Connecting plate 16 is connected with extension spring 20 by steel wire 19; Nebenkern 17 is walked around in extension spring 20; Disconnected paper shutdown system comprises photoelectric sensor switch 21; Photoelectric sensor switch 21 connects relay and sensitive switch; Described damping tension system comprises actuated lever arm 22 and tension force expander 13; Tension force expander 13 and the 2 coaxial installations of insulating tape pallet; Tension controller 13 connects actuated lever arm 22 by wrapped brake band 24; Actuated lever arm 22 1 ends are installed on connecting plate 16, and the other end is installed on insulating tape pallet 2 by bearing 23; Extension spring 20, wrapped brake band 24 ends all are equipped with adjusting nut 25.Among Fig. 2,26 is screw rod, and 27 are fixing catch.
Insulating tape 1 is placed on the insulating tape pallet 2, turn to the back to link to each other through guide roller 3 with tension control roll 4, tension control roll 4 is placed on the slide block 15 of linear rolling track by connecting plate 16, this linear rolling track is made up of slide block and line slideway, and connecting plate 16 links to each other with the damping tension control system that actuated lever arm 22, wrapped dish brake band 24, tension force expander 13, screw rod 26, adjusting 25 nuts are formed with the constant tension control system that steel wire 19, nebenkern 17, extension spring 20, screw rod 26, adjusting nut 25 are formed respectively; Tension control roll 4 moves forward and backward and produces a thrust in extension spring 20, extension spring 20 forms the tension force of balance with it, tension control roll 4 moves forward and backward thrust of generation and drives wrapped dish brake band 24 in actuated lever arm 22 with bearing 23 fixing fulcrums simultaneously, form the wrapped dish damping tension force of thrust-balancing therewith, thereby form the purpose of the wrapped suffered constant tension of insulating tape.The effect of adjusting nut 25 is according to the insulating tape width, and the equalization of strain of initialization whole system guarantees the wrapped elasticity of insulating tape.The broken belt shutdown system is to link to each other with microswitch by photoelectric sensor switch 21, and when fracture appearred in insulating tape, photoelectric sensor switch sent the signal of telecommunication, and transmits signal and give relay, makes whole wrapped machine produce stopping signal; Tension control roll 4 loses dynamic balance simultaneously, under the effect of extension spring 20, move backward, and tension control roll 4 is given 22 1 thrusts of actuating arm, act on wrapped dish brake band 24 and form a very big damping tension force, make 2 stop motions of insulating tape pallet, this broken belt shutdown system does not contact with insulating tape, can not cause any damage to insulating tape, and its sensitivity is very high, when breach appears in insulating tape, also can send the broken belt stop sign.

Claims (6)

1. novel lapping device of constant tension insulating tape, it comprises tension control roll, tension control system, disconnected paper shutdown system and damping tension control system, described tension control roll is connected with tension control system, damping tension control system, it is characterized in that: described tension control system comprises linear rolling track, and described tension control roll links to each other with described straight-line rolling lead by connecting plate.
2. according to the described a kind of novel lapping device of constant tension insulating tape of claim 1, it is characterized in that: described linear rolling track comprises slide block and line slideway, described guide rail is installed on the pedestal, described slide block is installed on the described line slideway, described connecting plate is installed on the described slide block, described tension control roll is installed on the described connecting plate, and described connecting plate is connected with extension spring by steel wire, and nebenkern is walked around in described extension spring.
3. according to the described a kind of novel lapping device of constant tension insulating tape of claim 2, it is characterized in that: described disconnected paper shutdown system comprises photoelectric sensor switch, and described photoelectric sensor switch connects relay and sensitive switch.
4. according to the described a kind of novel lapping device of constant tension insulating tape of claim 3, it is characterized in that: described damping tension system comprises actuated lever arm and tension force expander, described tension force expander and the coaxial installation of described insulating tape pallet.
5. according to the described a kind of novel lapping device of constant tension insulating tape of claim 4, it is characterized in that: described tension controller connects actuated lever arm by wrapped brake band, described actuated lever arm one end is installed on described connecting plate, the other end by Bearing Installation in described insulating tape pallet.
6. according to the described a kind of novel lapping device of constant tension insulating tape of claim 5, it is characterized in that: described extension spring, wrapped twitch strap end portion all are equipped with adjusting nut.
CN 200920268893 2009-11-08 2009-11-08 Novel constant tension insulating tape wrapping device Expired - Fee Related CN201532815U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200920268893 CN201532815U (en) 2009-11-08 2009-11-08 Novel constant tension insulating tape wrapping device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200920268893 CN201532815U (en) 2009-11-08 2009-11-08 Novel constant tension insulating tape wrapping device

Publications (1)

Publication Number Publication Date
CN201532815U true CN201532815U (en) 2010-07-21

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Application Number Title Priority Date Filing Date
CN 200920268893 Expired - Fee Related CN201532815U (en) 2009-11-08 2009-11-08 Novel constant tension insulating tape wrapping device

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102930696A (en) * 2012-11-20 2013-02-13 德清县佳伟线缆有限公司 Disconnection warning device
CN103523596A (en) * 2013-10-19 2014-01-22 无锡锡洲电磁线有限公司 Self-adjusting insulating tape wrapping constant-tension control device
CN104140015A (en) * 2014-07-24 2014-11-12 吴江市纺织科技中心有限公司 Automatic yarn stopping device for broken yarn

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102930696A (en) * 2012-11-20 2013-02-13 德清县佳伟线缆有限公司 Disconnection warning device
CN102930696B (en) * 2012-11-20 2015-06-03 德清县佳伟线缆有限公司 Disconnection warning device
CN103523596A (en) * 2013-10-19 2014-01-22 无锡锡洲电磁线有限公司 Self-adjusting insulating tape wrapping constant-tension control device
CN104140015A (en) * 2014-07-24 2014-11-12 吴江市纺织科技中心有限公司 Automatic yarn stopping device for broken yarn

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100721

Termination date: 20131108