CN203635665U - Pay-off device - Google Patents

Pay-off device Download PDF

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Publication number
CN203635665U
CN203635665U CN201320620576.9U CN201320620576U CN203635665U CN 203635665 U CN203635665 U CN 203635665U CN 201320620576 U CN201320620576 U CN 201320620576U CN 203635665 U CN203635665 U CN 203635665U
Authority
CN
China
Prior art keywords
drum
actinobacillus
base
outlet
lifting
Prior art date
Application number
CN201320620576.9U
Other languages
Chinese (zh)
Inventor
张立明
郁峰甬
郑凯平
任建辉
Original Assignee
宁波胜克换向器有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宁波胜克换向器有限公司 filed Critical 宁波胜克换向器有限公司
Priority to CN201320620576.9U priority Critical patent/CN203635665U/en
Application granted granted Critical
Publication of CN203635665U publication Critical patent/CN203635665U/en

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Abstract

The utility model discloses a pay-off device, comprising a base and a bobbin loader which is arranged on the base and used for installing a wire coil, wherein the bobbin loader is of a frame structure with an opening at one side; the middle part of the frame is hinged on the base through a hinge base; one side of the base far away from the opening of the frame is hinged with a lifting mechanism; the lifting mechanism comprises a vertically arranged lifting screw and a lifting motor; the lifting motor is used for driving the lifting screw; the lower end of the lifting screw is connected with an output shaft of the lifting motor; a lifting nut matched with the lifting screw is arranged on the lifting screw; the lifting nut is hinged with the bobbin loader; a wire coil locating device is arranged at the opening side of the bobbin loader. By adopting the pay-off device, the problems that the wire coil is difficult to load and unload, a wire rod is uneven in tension and the pay-off device in the prior art cannot pay off in a straight line are effectively solved. The pay-off device disclosed by the utility model is convenient for loading and unloading of the wire coil, the outgoing tension is even, and pay-off in the straight line is ensured. Thus, not only is the production efficiency improved, but also the product quality is improved.

Description

A kind of actinobacillus device
Technical field
The utility model relates to a kind of Winder, relates in particular to that a kind of wiring is simple, outlet even tension and actinobacillus device that can Straight alignment.
Background technology
In prior art for the supporting actinobacillus device of wire drawing machine, its structure generally includes base and is movably arranged on the supporting base on base, is provided with column and several guide rollers on supporting base.When use, first will by the common drum that is wound with wire rod in prone position by crane lifting to supporting base, then guide the end of a thread into wire drawing machine by above-mentioned guide roller, wire drawing machine hauls wire rod and advances along guide roller.The shortcoming of this actinobacillus device is that drum handling are difficult, bothersome effort; In addition, in prior art, the change procedure of drum from full axle to empty axle, its resistance also presents descending change procedure, make metal wire rod in unwrapping wire process, produce descending dynamic tension, thereby make the elongation of metal wire rod inhomogeneous, affect the uniformity of product.In addition, pay off rack of the prior art is the state unwrapping wire that freely swings, and the angle that enters of wire rod constantly changes, and also the quality of product is caused to adverse effect.Open day is on August 1st, 2012, publication number is that CN102615118 A Chinese patent discloses a kind of pay-off mechanism for wire drawing machine, comprise frame, fixing addendum cone, pneumatic addendum cone, pay off rack, fixing addendum cone is contained in frame one side, pneumatic addendum cone is contained in frame opposite side, pay off rack is fixed on the upside of frame, and in the same horizontal line, described pneumatic addendum cone one end is connected with cylinder for fixing addendum cone center and pneumatic addendum cone center.Open day is on December 7th, 2011, publication number is that CN102266877A Chinese patent discloses a kind of actinobacillus device, bearing and one end of comprising base, be arranged on base are fixed on the cramp bar in bearing, described cramp bar is arranged in horizontal direction, the top of bearing is also movably set with wheel frame, between wheel frame and bearing, be also provided with locking mechanism, on wheel frame, be provided with several guide rollers, on wheel frame, be also movably set with the swivel mount rotating around cramp bar, on swivel mount, be provided with several actinobacillus wheels.But above-mentioned two kinds of actinobacillus devices all exist drum handling difficulty, cannot Straight alignment problem.
Utility model content
The purpose of this utility model is that the drum that the actinobacillus device for solving prior art exists loads and unloads problem difficult, bothersome effort, and a kind of actinobacillus device easy to loading and unloading is provided.
Another object of the present utility model is the wire tension inequality that exists of the actinobacillus device for solving prior art, affects the problem of product quality, and the actinobacillus device of a kind of unwrapping wire process wire rod even tension, good product quality is provided.
The 3rd object of the present utility model be the actinobacillus device for solving prior art exist cannot Straight alignment problem, the actinobacillus device of a kind of Straight alignment, Improving The Quality of Products is provided.
The utility model is that the concrete technical scheme that solves the problems of the technologies described above employing is: a kind of actinobacillus device, comprise base and be arranged on base for the bobbin loader of drum is installed, described bobbin loader is the frame structure of a side opening, the middle part of framework is hinged on base by hinged seat, a side away from frame openings on base is hinged with elevating mechanism, described elevating mechanism comprises the elevating screw of vertical setting and for driving the lifting motor of elevating screw, the lower end of elevating screw is connected with the output shaft of lifting motor, elevating screw is provided with the lifting nut with elevating screw adaptation, lifting nut and bobbin loader are hinged, bobbin loader open side is provided with drum positioner.Bobbin loader of the present utility model is hinged on base, and the open side of bobbin loader is used for installing drum, and the opposite side of bobbin loader is hinged on the lifting nut of elevating screw.Like this, in the time that lifting motor drives elevating screw to rotate, rise or decline in the position of lifting nut on elevating screw, thereby drive the open side of bobbin loader to decline or rise.When drum is installed, only the open side of bobbin loader need be reduced, drum can be rolled and enters the opening of bobbin loader, and be arranged on drum positioner, the open side of the bobbin loader that then raises, drum is lifted, thereby can carry out normal unwrapping wire, the unloading process of drum is contrary.Need to complete compared with the handling of drum by lifting with the actinobacillus device of prior art, scheme of the present utility model is simple and convenient, has solved the drum handling difficulty that the actinobacillus device of prior art exists, the problem of bothersome effort, has improved production efficiency.
As preferably, on bobbin loader, be also provided with outlet position regulator, described outlet position regulator comprise outlet register control and be arranged on bobbin loader move about screw mandrel and drive described in the move about lead screw motor of screw mandrel, described lead screw motor connects outlet register control, the described screw mandrel that moves about is provided with wire installation, described wire installation comprises a guide roller, and described outlet register control comprises a pair of outlet inductor.Outlet register control can be according to the signal of outlet inductor feedback, judge the deviation between real-time outlet direction and the desirable straight line outlet direction of actinobacillus device, controlling lead screw motor drives the screw mandrel that moves about to rotate, and then drive the wire installation moving about on screw mandrel to move, change the relative position of wire installation and drum, adjust the linearity of outlet with this, outlet is remained in rectilinear direction substantially, thereby guarantee the straight line of follow-up equipment for line, solved that the actinobacillus device of prior art exists cannot Straight alignment problem, promoted product quality.
As preferably, the base in elevating screw outside is provided with pole, and outlet register control is arranged on pole.Outlet register control is arranged on the outgoing line side of actinobacillus device, can be arranged on base, also can require to leave the certain distance of actinobacillus device according to actual outlet and arrange separately.
As preferably, between the output shaft of lifting motor and elevating screw, be provided with deceleration device.Deceleration device can reduce the power of motor, reduces the energy consumption of equipment.
As preferably, lead screw motor and move about and be provided with deceleration device between screw mandrel.The control accuracy that deceleration device can improve wire installation is set.
As preferably, drum positioner comprises the magnetic powder brake that is arranged on frame openings one side, is also provided with tension pick-up and tension controller on actinobacillus device, and tension pick-up connects tension controller, and tension controller connects magnetic powder brake.Magnetic powder brake is according to electromagnetic principle and utilize magnetic transmitting torque, it has exciting curent and the substantially linear feature of transmitting torque, in the situation that same slippage is irrelevant, can transmit certain torque, having fast response time, simple in structure, pollution-free, noiselessness, save the advantages such as the energy without impact shock, is the Automatic Control Component of a kind of multipurpose, superior performance.The utility model applies damping force by tension controller control magnetic powder brake to drum, and drum is produced to braking moment, makes wire rod outlet under constant tension force all the time, thereby guarantees the constant-tension of follow-up equipment to supply line, thereby improves the quality of products.
As preferably, drum positioner also comprises drum binding clasp, and drum binding clasp and magnetic powder brake divide the both sides that are located at frame openings, and drum binding clasp is provided with handwheel.Adopt manual drum binding clasp can facilitate the handling of drum, reduce the cost of equipment.
The beneficial effects of the utility model are, it has solved uneven and the problem that cannot Straight alignment of drum handling difficulty, wire tension that the actinobacillus device of prior art exists effectively, actinobacillus device drum of the present utility model is easy to loading and unloading, outlet even tension and guarantee Straight alignment, not only improve production efficiency, and improved product quality.
Brief description of the drawings
Accompanying drawing 1 is a kind of structural representation of the present utility model;
Accompanying drawing 2 is a kind of plan structure schematic diagrames of the present utility model.
1. drums in figure, 2. bobbin loader, 3. hinged seat, 4. elevating screw, 5. lifting motor, 6. lifting nut, 7. outlet register control, the screw mandrel that 8. moves about, 9. lead screw motor, 10. wire installation, 11. poles, 12. magnetic powder brakes, 13. drum binding clasps, 14. handwheels.
Detailed description of the invention
Below by embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is described in further detail.
Embodiment 1
In the embodiment 1 as shown in Fig. 1 Fig. 2, a kind of actinobacillus device, comprise base and be arranged on base for the bobbin loader of drum 1 is installed, described bobbin loader 2 is the frame structure of a side opening, the middle part of framework is hinged on base by hinged seat 3, a side away from frame openings on base is hinged with elevating mechanism, described elevating mechanism comprises the elevating screw 4 of vertical setting and for driving the lifting motor 5 of elevating screw, the lower end of elevating screw is connected with the output shaft of lifting motor, between the output shaft of lifting motor and elevating screw, be provided with deceleration device, elevating screw is provided with the lifting nut 6 with elevating screw adaptation, lifting nut and bobbin loader frame mid portion are hinged, bobbin loader open side is provided with drum positioner.On bobbin loader, be also provided with outlet position regulator, described outlet position regulator comprise outlet register control 7 and be arranged on bobbin loader move about screw mandrel 8 and drive described in the move about lead screw motor 9 of screw mandrel, lead screw motor and move about and be provided with deceleration device between screw mandrel, the base in elevating screw outside is provided with pole 11, outlet register control is arranged on pole, described lead screw motor connects outlet register control and by the control of outlet register control, the described screw mandrel that moves about is provided with wire installation 10, described wire installation comprises that one for guiding the guide roller of wire rod, described outlet register control comprises a pair of outlet inductor, outlet inductor is arranged on the left and right sides of outlet.
Drum positioner comprises the magnetic powder brake 12 that is arranged on frame openings one side, is also provided with tension pick-up and tension controller on actinobacillus device, and tension pick-up connects tension controller, and tension controller connects magnetic powder brake.Described drum positioner also comprises drum binding clasp 13, and drum binding clasp and magnetic powder brake divide the both sides that are located at frame openings, and drum binding clasp is provided with handwheel 14.
Actinobacillus device of the present utility model is in the time installing drum, control the just open side reduction of bobbin loader of lifting motor, again drum is rolled and enters the opening of bobbin loader, and be arranged on drum positioner, in the time adopting magnetic powder brake and drum binding clasp, magnetic powder brake is aimed in drum one end, and the other end is aimed at drum binding clasp, then uses the handwheel on drum binding clasp that drum is clamped; Then the open side of controlling lifting motor rising bobbin loader, drum is lifted, thereby can carry out normal unwrapping wire, and the unloading process of drum is contrary.In unwrapping wire process, outlet register control can be according to the signal of outlet inductor feedback, judge the deviation between real-time outlet direction and the desirable straight line outlet direction of actinobacillus device, controlling lead screw motor drives the screw mandrel that moves about to rotate, and then drive the wire installation moving about on screw mandrel to move, the relative position that changes wire installation and drum, the linearity of adjusting outlet with this, remains in rectilinear direction outlet substantially.In addition, the utility model applies damping force by tension controller control magnetic powder brake to drum, and drum is produced to braking moment, makes wire rod outlet under constant tension force all the time, thereby guarantees the constant-tension of follow-up equipment to supply line, thereby improves the quality of products.
In addition to the implementation; in claims of the present utility model and the disclosed scope of description; this technical characterictic of the present utility model can reselect and combine; thereby form new embodiment; it is attainable without carrying out creative work that these are all those skilled in the art, and the embodiment that therefore these the utility model are not described in detail also should be considered as specific embodiment of the utility model and within protection domain of the present utility model.

Claims (7)

1. an actinobacillus device, comprise base and be arranged on base for the bobbin loader of drum (1) is installed, it is characterized in that, described bobbin loader (2) is the frame structure of a side opening, the middle part of framework is hinged on base by hinged seat (3), a side away from frame openings on base is hinged with elevating mechanism, described elevating mechanism comprises the elevating screw (4) of vertical setting and for driving the lifting motor (5) of elevating screw, the lower end of elevating screw is connected with the output shaft of lifting motor, elevating screw is provided with the lifting nut (6) with elevating screw adaptation, lifting nut and bobbin loader are hinged, bobbin loader open side is provided with drum positioner.
2. actinobacillus device according to claim 1, it is characterized in that, on described bobbin loader, be also provided with outlet position regulator, described outlet position regulator comprise outlet register control (7) and be arranged on the screw mandrel that moves about (8) on bobbin loader and drive described in the move about lead screw motor (9) of screw mandrel, described lead screw motor connects outlet register control, the described screw mandrel that moves about is provided with wire installation (10), described wire installation comprises a guide roller, and described outlet register control comprises a pair of outlet inductor.
3. a kind of actinobacillus device according to claim 2, is characterized in that, the base in described elevating screw outside is provided with pole (11), and outlet register control is arranged on pole.
4. actinobacillus device according to claim 1, is characterized in that, between the output shaft of described lifting motor and elevating screw, is provided with deceleration device.
5. actinobacillus device according to claim 2, is characterized in that, described lead screw motor and move about and be provided with deceleration device between screw mandrel.
6. according to the actinobacillus device described in claim 1 or 2 or 3 or 4 or 5, it is characterized in that, drum positioner comprises the magnetic powder brake (12) that is arranged on frame openings one side, on actinobacillus device, be also provided with tension pick-up and tension controller, tension pick-up connects tension controller, and tension controller connects magnetic powder brake.
7. actinobacillus device according to claim 6, is characterized in that, described drum positioner also comprises drum binding clasp (13), and drum binding clasp and magnetic powder brake divide the both sides that are located at frame openings, and drum binding clasp is provided with handwheel (14).
CN201320620576.9U 2013-10-09 2013-10-09 Pay-off device CN203635665U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320620576.9U CN203635665U (en) 2013-10-09 2013-10-09 Pay-off device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320620576.9U CN203635665U (en) 2013-10-09 2013-10-09 Pay-off device

Publications (1)

Publication Number Publication Date
CN203635665U true CN203635665U (en) 2014-06-11

Family

ID=50866945

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320620576.9U CN203635665U (en) 2013-10-09 2013-10-09 Pay-off device

Country Status (1)

Country Link
CN (1) CN203635665U (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104071631A (en) * 2014-06-30 2014-10-01 江苏凯达电缆有限公司 Paying-off device
CN105173878A (en) * 2015-08-27 2015-12-23 安庆日月电缆有限公司 Copper wire unwinding device
CN105173879A (en) * 2015-08-27 2015-12-23 安庆日月电缆有限公司 Copper wire unwinding device with buffering function
CN107470389A (en) * 2016-06-07 2017-12-15 合肥神马科技集团有限公司 A kind of actinobacillus device
CN108861861A (en) * 2018-05-17 2018-11-23 江苏沪越机械设备有限公司 A kind of 630 type multiple line units

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104071631A (en) * 2014-06-30 2014-10-01 江苏凯达电缆有限公司 Paying-off device
CN105173878A (en) * 2015-08-27 2015-12-23 安庆日月电缆有限公司 Copper wire unwinding device
CN105173879A (en) * 2015-08-27 2015-12-23 安庆日月电缆有限公司 Copper wire unwinding device with buffering function
CN105173879B (en) * 2015-08-27 2018-04-20 安庆日月电缆有限公司 A kind of copper wire actinobacillus device with pooling feature
CN107470389A (en) * 2016-06-07 2017-12-15 合肥神马科技集团有限公司 A kind of actinobacillus device
CN107470389B (en) * 2016-06-07 2020-10-13 合肥神马科技集团有限公司 Paying-off device
CN108861861A (en) * 2018-05-17 2018-11-23 江苏沪越机械设备有限公司 A kind of 630 type multiple line units

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