CN110000243A - A kind of cold rolled sheet product intelligence production and processing system and method - Google Patents
A kind of cold rolled sheet product intelligence production and processing system and method Download PDFInfo
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- CN110000243A CN110000243A CN201910332299.3A CN201910332299A CN110000243A CN 110000243 A CN110000243 A CN 110000243A CN 201910332299 A CN201910332299 A CN 201910332299A CN 110000243 A CN110000243 A CN 110000243A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/16—Unwinding or uncoiling
- B21C47/18—Unwinding or uncoiling from reels or drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/24—Transferring coils to or from winding apparatus or to or from operative position therein; Preventing uncoiling during transfer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/28—Drums or other coil-holders
- B21C47/30—Drums or other coil-holders expansible or contractible
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/34—Feeding or guiding devices not specially adapted to a particular type of apparatus
- B21C47/3433—Feeding or guiding devices not specially adapted to a particular type of apparatus for guiding the leading end of the material, e.g. from or to a coiler
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
本发明公开了一种冷轧薄板产品智能生产加工系统及方法,属于钢板加工领域。该系统包括开卷机、上料小车、托料架和运料小车,所述上料小车设置于开卷机和托料架下方的地坑中,并在开卷机和托料架之间来回运动,其下端设置有上料升降装置。所述运料小车包括底座、车轮、托臂和托臂升降装置。所述车轮安装在底座下端,所述托臂升降装置安装在底座上,所述托臂安装在托臂升降装置上,用于托起钢卷。本系统能在保证低成本的前提下提高运料小车的工作效率,无需反复调整运料小车的位置即可使钢卷端面正对于开卷机,成本低,使用价值高。本方法采用上述冷轧薄板产品智能生产加工系统,能够有效地提高钢卷开卷的工作效率,成本较低,使用价值高。
The invention discloses an intelligent production and processing system and method for cold-rolled sheet products, belonging to the field of steel plate processing. The system includes an uncoiler, a feeding trolley, a material carrier and a material transporting trolley, and the feeding trolley is arranged in a pit below the uncoiler and the material carrier, and moves back and forth between the uncoiler and the material carrier, The lower end is provided with a feeding lifting device. The material transport trolley includes a base, a wheel, a supporting arm and a supporting arm lifting device. The wheel is installed on the lower end of the base, the support arm lifting device is installed on the base, and the support arm is installed on the support arm lifting device for lifting the steel coil. The system can improve the working efficiency of the material transport trolley under the premise of ensuring low cost, without repeatedly adjusting the position of the material transport trolley to make the end face of the steel coil face the uncoiler, with low cost and high use value. The method adopts the above-mentioned intelligent production and processing system for cold-rolled sheet products, which can effectively improve the work efficiency of the uncoiling of the steel coil, has low cost and high use value.
Description
技术领域technical field
本发明属于钢板加工领域,更具体地说,涉及一种冷轧薄板产品智能生产加工系统及方法。The invention belongs to the field of steel plate processing, and more particularly relates to an intelligent production and processing system and method for cold-rolled sheet products.
背景技术Background technique
在目前的多个技术中,钢卷是一类常用的生产原料,例如汽车制造领域的汽车壳体、各种钢铁薄管道,以及可以直接加工成各种钢板、钢带等。当使用钢卷进行进一步的加工时,首先需要将钢卷开卷,从而形成平整的钢板,并裁切成规定尺寸。在开卷过程中需要使用开卷机、上料小车、运料架等多个装置。Among the current technologies, steel coils are a kind of commonly used raw materials, such as automobile shells in the field of automobile manufacturing, various steel thin pipes, and can be directly processed into various steel plates, steel strips, etc. When using steel coils for further processing, the coils first need to be uncoiled to form flat steel sheets and cut to size. In the uncoiling process, multiple devices such as uncoiler, feeding trolley, and material transport rack are required.
传统技术中,钢卷开卷过程之前,通常是将钢卷吊运至运料架上,再由上料小车将钢卷送至钢卷机上进行开卷。但是,吊运钢卷的操作较为繁琐,且将钢卷运至运料架上时,很难使钢卷的位置和朝向与开卷机的对准,需要进行多次调整,费时费力。因此,市面上也出现了一部分运送钢卷的装置。In the traditional technology, before the uncoiling process of the steel coil, the steel coil is usually hoisted to the conveying rack, and then the steel coil is sent to the steel coil machine by the loading trolley for uncoiling. However, the operation of hoisting and transporting the steel coil is cumbersome, and it is difficult to align the position and orientation of the steel coil with the uncoiler when the steel coil is transported to the conveying rack, requiring multiple adjustments, which is time-consuming and labor-intensive. Therefore, some devices for transporting steel coils have also appeared on the market.
如中国专利申请号为:CN201811113910.5,公开日为:2019年2月5日的专利文献,公开了变压器加工技术领域的一种硅钢卷料自动转运对接小车,所述激光导航叉车式AGV本体的右侧设有货叉挡架,所述货叉挡架的右下侧设有货叉,所述货叉挡架的右侧安装有压力传感器,所述货叉挡架右侧的前后两侧均设置有导向限位杆,所述导向限位杆上贯穿有液压缸,所述液压缸的外壁焊接有安装环,且安装环通过螺栓与导向限位杆安装固定,所述导向限位杆的右侧安装有红外测距仪,所述液压缸的内端焊接有固定板,所述固定板的内端安装有橡胶垫,通过该硅钢卷料自动转运对接小车的设置,结构设计合理,在激光导航叉车式AGV 本体的基础上增加了安全防护,并且提高了智能化运行,使卷料转运过程中不易掉落,搬运更稳定,提高安全性。但是,该对接小车的制作成本较高,且因为其上的装置结构较为精密,导致维修成本和精力大大提高。For example, the Chinese patent application number is: CN201811113910.5, and the publication date is: the patent document on February 5, 2019, which discloses a silicon steel coil automatic transfer docking trolley in the field of transformer processing technology. The laser navigation forklift type AGV body A fork block is provided on the right side of the fork block, a fork is provided on the lower right side of the fork block, a pressure sensor is installed on the right side of the fork block, and the front and rear sides of the fork block are installed on the right side. Both sides are provided with guide limit rods, the guide limit rods run through a hydraulic cylinder, the outer wall of the hydraulic cylinder is welded with a mounting ring, and the mounting ring is installed and fixed with the guide limit rod by bolts, and the guide limit An infrared range finder is installed on the right side of the rod, a fixing plate is welded to the inner end of the hydraulic cylinder, and a rubber pad is installed at the inner end of the fixing plate. The silicon steel coil is automatically transported through the setting of the docking trolley, and the structure design is reasonable. , On the basis of the laser navigation forklift AGV body, safety protection is added, and intelligent operation is improved, so that the coil material is not easy to fall during the transfer process, the handling is more stable, and the safety is improved. However, the manufacturing cost of the docking trolley is relatively high, and because the device structure on the docking cart is relatively precise, the maintenance cost and energy are greatly increased.
又如中国专利申请号为:CN201821224433.5,公开日为:2019年3月29日的专利文献,公开了一种运料上料开卷系统,包括运料小车机构、上料小车机构和开卷机构,运料小车机构包括第一左右移动机构,用于运输卷料;上料小车机构,安装于运料小车机构下方,其包括上下升降机构和第二左右移动机构,第二左右移动机构连接上下升降机构,用于将运料小车机构运来的卷料运行到预设位置,并通过上下升降机构将卷料升起到预设位置;开卷机构,安装于上下升降机构左上方,其包括第三左右移动机构,用于对上下升降机构升起的卷料进行上卷。该实用新型,设计科学、易操作维护,可节省部分空间并且省时,节省部分资金,有效满足工艺要求,运料和上料采用不同机构进行,有效解决双对顶式开卷部分结构,运料和上料困难的问题。但是,该方案并没有从实际上解决传统的钢卷吊运的问题,需要先将钢卷从别处运送至运料小车上,再由运料小车送至上料小车,至于将钢卷从他处运送至运料小车的步骤,该方案中并没有做出具体描述。Another example is the Chinese patent application number: CN201821224433.5, the publication date is: the patent document on March 29, 2019, which discloses a material transporting and feeding uncoiling system, including a material transporting trolley mechanism, a feeding trolley mechanism and an unwinding mechanism , the material transporting trolley mechanism includes a first left and right moving mechanism for transporting the coil material; the feeding trolley mechanism is installed below the material transporting trolley mechanism, which includes an up and down lifting mechanism and a second left and right moving mechanism, the second left and right moving mechanism is connected up and down The lifting mechanism is used to run the coil material transported by the material transporting trolley mechanism to the preset position, and lift the coil material to the preset position through the upper and lower lifting mechanism; the uncoiling mechanism is installed on the upper left of the upper and lower lifting mechanism, which includes Three left and right moving mechanisms are used to roll up the coil material raised by the up and down lifting mechanism. The utility model has scientific design, easy operation and maintenance, can save some space and time, save some funds, and effectively meet the process requirements. and feeding difficulties. However, this solution does not actually solve the problem of the traditional steel coil hoisting. The steel coil needs to be transported from other places to the trolley, and then sent from the trolley to the loading trolley. As for the steel coil from other places The steps of transporting to the trolley are not described in the scheme.
综上所述,针对钢卷开卷这一过程,市面上尚没有出现一种在保证低成本的前提下,提高钢卷搬运效率的设备。To sum up, for the process of uncoiling steel coils, there is no equipment on the market that can improve the handling efficiency of steel coils under the premise of ensuring low cost.
发明内容SUMMARY OF THE INVENTION
1、要解决的问题1. The problem to be solved
针对现有钢卷开卷时,运料小车搬运钢卷的效率差或成本过高的问题,本发明提供一种冷轧薄板产品智能生产加工系统,能在保证低成本的前提下提高运料小车的工作效率,无需反复调整运料小车的位置即可使钢卷端面正对于开卷机,成本低,使用价值高。Aiming at the problems of poor efficiency or high cost of transporting the steel coil by the material transport trolley when the existing steel coil is uncoiled, the present invention provides an intelligent production and processing system for cold-rolled sheet products, which can improve the material transport trolley on the premise of ensuring low cost. The work efficiency is improved, and the end face of the steel coil can be directly facing the uncoiler without repeatedly adjusting the position of the material transporting trolley, with low cost and high use value.
本发明还提供一种冷轧薄板产品智能生产加工方法,采用上述冷轧薄板产品智能生产加工系统,能够有效地提高钢卷开卷的工作效率,成本较低,使用价值高。The invention also provides an intelligent production and processing method for cold-rolled sheet products. Using the above-mentioned intelligent production and processing system for cold-rolled sheet products can effectively improve the work efficiency of uncoiling steel coils, with low cost and high use value.
2、技术方案2. Technical solutions
为解决上述问题,本发明采用如下的技术方案。In order to solve the above problems, the present invention adopts the following technical solutions.
一种冷轧薄板产品智能生产加工系统,包括开卷机、上料小车、托料架和运料小车,所述上料小车设置于开卷机和托料架下方的地坑中,并在开卷机和托料架之间来回运动,所述上料小车下端设置有上料升降装置,所述运料小车包括底座、车轮、托臂和托臂升降装置;所述车轮安装在底座下端,通过驱动装置驱动工作;所述托臂升降装置安装在底座上,所述托臂安装在托臂升降装置上,用于托起钢卷;所述托臂上沿其长度方向设置有两块挡板,两块挡板的间距大于钢卷宽度。An intelligent production and processing system for cold-rolled sheet products, including an uncoiler, a feeding trolley, a material carrier and a material transport trolley, the feeding trolley is arranged in a pit below the uncoiler and the material carrier, and is installed in the uncoiler. It moves back and forth with the material carrier, the lower end of the feeding trolley is provided with a feeding lifting device, and the material transporting trolley includes a base, a wheel, a supporting arm and a supporting arm lifting device; the wheel is installed on the lower end of the base and is driven by The device is driven to work; the support arm lifting device is installed on the base, and the support arm is installed on the support arm lifting device to lift the steel coil; the support arm is provided with two baffles along its length direction, The distance between the two baffles is greater than the width of the steel coil.
进一步的技术方案,还包括连接臂和液压缸I;所述连接臂安装在托臂升降装置上,其上设置有贯穿连接臂的水平通孔,所述托臂穿过水平通孔与连接臂铰接连接;所述液压缸I的一端铰接在连接臂上,另一端与托臂铰接连接,驱动托臂沿托臂与连接臂的铰接处转动。A further technical solution also includes a connecting arm and a hydraulic cylinder I; the connecting arm is installed on the support arm lifting device, and is provided with a horizontal through hole passing through the connecting arm, and the support arm passes through the horizontal through hole and the connecting arm. Hinged connection; one end of the hydraulic cylinder I is hinged on the connecting arm, the other end is hingedly connected with the supporting arm, and the supporting arm is driven to rotate along the hinge of the supporting arm and the connecting arm.
进一步的技术方案,还包括定位杆;所述连接臂上设置有贯穿连接臂的竖直通孔,所述托臂上设置有竖直方向上的定位孔,所述定位杆穿过竖直通孔与连接臂固定连接,穿过定位孔与托臂铰接连接。A further technical solution further includes a positioning rod; the connecting arm is provided with a vertical through hole penetrating the connecting arm, the supporting arm is provided with a positioning hole in the vertical direction, and the positioning rod passes through the vertical through hole. The hole is fixedly connected with the connecting arm, and is hingedly connected with the supporting arm through the positioning hole.
进一步的技术方案,所述托臂升降装置为涡轮丝杆升降机,其两侧对称设置有一对竖直方向上的导向杆,所述导向杆穿过连接臂并固定在底座上。In a further technical solution, the support arm lifting device is a turbine screw lifter, and a pair of vertical guide rods are symmetrically arranged on both sides thereof, the guide rods pass through the connecting arm and are fixed on the base.
进一步的技术方案,至少一对轴线处于同一直线上的所述车轮之间通过同步轴传动连接。In a further technical solution, at least a pair of the wheels whose axes are on the same straight line are connected by means of a synchronous shaft.
进一步的技术方案,所述同步轴的中部安装有箱体,箱体内的同步轴上套有一个从动齿轮;所述驱动装置为车轮电机,所述车轮电机安装在箱体上,其输出轴上传动连接有一个主动齿轮;所述主动齿轮与所述从动齿轮相互啮合。In a further technical solution, a box body is installed in the middle of the synchronous shaft, and a driven gear is sleeved on the synchronous shaft in the box body; the driving device is a wheel motor, the wheel motor is installed on the box body, and the output shaft of the wheel motor is installed on the box body. The upper transmission is connected with a driving gear; the driving gear and the driven gear are in mesh with each other.
进一步的技术方案,所述托料架具有V型斜面。In a further technical solution, the material support frame has a V-shaped inclined surface.
进一步的技术方案,还包括设置在开卷机一侧的引料装置;所述引料装置包括引料机架、铰接在引料机架上的引料托板和引料臂,所述引料托板下方安装有液压缸II,液压缸II的一端与机架铰接连接,另一端铰接连接引料托板;所述引料臂铰接在引料托板上方的引料机架上,其上方安装有液压缸III,液压缸III的一端与机架铰接连接,另一端铰接连接引料臂;所述引料臂的前端装有滚筒。A further technical solution also includes a feeding device arranged on one side of the uncoiler; the feeding device includes a feeding frame, a feeding support plate and a feeding arm hinged on the feeding frame, and a hydraulic cylinder is installed below the feeding support plate II, one end of the hydraulic cylinder II is hingedly connected to the frame, and the other end is hingedly connected to the guide plate; the guide arm is hinged on the guide frame above the guide plate, and a hydraulic cylinder III is installed above it, and one end of the hydraulic cylinder III It is hingedly connected with the frame, and the other end is hingedly connected to the lead arm; the front end of the lead arm is provided with a roller.
进一步的技术方案,所述开卷机包括开卷机架、涨缩卷筒和压料臂;所述压料臂铰接在涨缩卷筒上方的开卷机架上,通过液压缸IV控制沿压料臂与开卷机架的铰接处转动;所述压料臂的前端装有滚筒。In a further technical solution, the uncoiler includes an uncoiler frame, an expanding and shrinking drum and a pressing arm; the pressing arm is hinged on the uncoiling frame above the expanding and contracting drum, and is controlled by a hydraulic cylinder IV along the pressing arm. The hinge with the uncoiling frame rotates; the front end of the pressing arm is equipped with a roller.
一种冷轧薄板产品智能生产加工方法,采用上述技术方案所述的一种冷轧薄板产品智能生产加工系统,包括以下步骤:An intelligent production and processing method for cold-rolled sheet products, using the intelligent production and processing system for cold-rolled sheet products described in the above technical solution, comprising the following steps:
一、运料:控制运料小车工作,托臂托起钢卷,驱动运料小车移动至托料架前,再通过液压缸I控制托臂摆动来调整钢卷位置,当钢卷的端面正对于开卷机时,将钢卷放至托料架上;1. Material transport: control the work of the material transport trolley, the support arm lifts the steel coil, drives the material transport trolley to move to the front of the material support frame, and then controls the swing of the support arm through the hydraulic cylinder I to adjust the position of the steel coil. For the uncoiler, put the steel coil on the pallet;
二、上料:驱动上料小车移动至钢卷下方,上料升降装置工作,使上料小车托起钢卷,再驱动上料小车向开卷机移动,将钢卷套放至开卷机的涨缩卷筒上;2. Feeding: Drive the feeding trolley to move under the steel coil, the feeding lifting device works, so that the feeding trolley lifts the steel coil, and then drives the feeding trolley to move to the uncoiler, and puts the steel coil sleeve on the uncoiler. on the reel;
三、开卷:涨缩卷筒工作将钢卷涨紧,驱动压料臂压住钢卷后,剪断捆住钢卷的捆带;开卷机工作进行送料,此时,控制引料托板承接钢卷,驱动引料臂压下,两者配合将钢卷板头送入上下校平辊的辊缝。3. Uncoiling: the coil is stretched and tightened by the work of the expanding and shrinking reel. After driving the pressing arm to press the steel coil, the straps that bind the steel coil are cut off; the uncoiler works to feed the material. , drive the feeding arm to press down, and the two cooperate to send the steel coil head into the roll gap of the upper and lower leveling rolls.
3、有益效果3. Beneficial effects
相比于现有技术,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明一种冷轧钢卷运料小车,通过在移动小车上安装的托臂升降装置驱动升降托臂,托起钢卷,并将钢卷从存放处运送至运料架上,其结构简单,制造成本低,相比较传统吊运的方式提高了钢卷搬运的效率和安全性,具备较高的使用价值,进一步地,在托臂上还安装有间隔稍大于钢卷宽度的两块挡板,托起钢卷时使钢卷处于两块挡板之间,避免发生钢卷从托臂上滑落的情况,安全性得到了进一步提高;(1) A cold-rolled steel coil conveying trolley of the present invention drives the lifting and lowering arms through the arm lifting device installed on the mobile trolley, lifts the steel coil, and transports the steel coil from the storage place to the conveying rack, Its structure is simple, the manufacturing cost is low, the efficiency and safety of steel coil handling are improved compared with the traditional lifting method, and it has higher use value. Two baffles, when the steel coil is lifted, the steel coil is placed between the two baffles to avoid the situation that the steel coil slips from the support arm, and the safety is further improved;
(2)本发明一种冷轧钢卷运料小车,通过在托臂升降装置上安装一个连接臂,再将托臂穿过连接臂与连接臂铰接,使托臂具有一定程度上的活动性,再通过液压缸I来顶推托臂后端,从而当托臂托起钢卷并送至托料架前时,可以通过驱动液压缸I工作来控制托臂摆动,调节钢卷的位置和方向,使钢卷的端面正对于开卷机后,再将钢卷放至托料架上,其调节方便快捷,解决了现有运料小车需要多次调整小车位置才能使钢卷端面对准开卷机的问题,有效地提高了钢卷的搬运效率;(2) In a cold-rolled steel coil transport trolley of the present invention, a connecting arm is installed on the support arm lifting device, and then the support arm passes through the connecting arm and is hinged with the connecting arm, so that the support arm has a certain degree of mobility , and then push the back end of the support arm through the hydraulic cylinder I, so that when the support arm lifts the steel coil and sends it to the front of the support rack, the hydraulic cylinder I can be driven to control the swing of the support arm and adjust the position and direction of the steel coil. , make the end face of the steel coil face the uncoiler, and then put the steel coil on the pallet, which is convenient and quick to adjust, and solves the problem that the existing material transport trolley needs to adjust the position of the trolley several times to make the end face of the steel coil align with the uncoiler It can effectively improve the handling efficiency of steel coils;
(3)本发明一种冷轧钢卷运料小车,通过在托臂和连接臂上开设相互配合的竖直方向上的通孔,从而将定位杆插入其中,在将托臂安装在连接臂上的同时,使得托臂只能沿定位杆的周向摆动,从而令钢卷左右摆动调整位置,防止钢卷上下摆动造成其不好摆放或碰触到托料架受到损伤;(3) A cold-rolled steel coil conveying trolley of the present invention, by opening through holes in the vertical direction that cooperate with each other on the support arm and the connecting arm, so that the positioning rod is inserted into it, and the support arm is installed on the connecting arm. At the same time, the support arm can only swing along the circumferential direction of the positioning rod, so that the steel coil can swing left and right to adjust the position, so as to prevent the steel coil from swinging up and down, causing it to be poorly placed or damaged when it touches the support frame;
(4)本发明一种冷轧钢卷运料小车,在托臂升降装置两侧对称安装一对导向杆,一方面对连接臂起到一定的支撑作用,另一方面起到导向作用;(4) In a cold-rolled steel coil transport trolley of the present invention, a pair of guide rods are symmetrically installed on both sides of the support arm lifting device, which on the one hand plays a certain supporting role for the connecting arm, and on the other hand plays a guiding role;
(5)本发明一种冷轧钢卷运料小车,通过在轴线位于同一直线上的一对车轮之间通过同步轴连接,再通过齿轮传动直接驱动同步轴的中部转动,避免单个电机与一个车轮传动连接时,会因为路面凹凸的原因而发生与电机相连的车轮悬空而造成整个小车不稳定的现象,且直接驱动同步轴中部转动,也尽可能地保证了两端的车轮的运动同步,防止发生扭矩不一而造成同步轴或车轮受损的现象;(5) A cold-rolled steel coil conveying trolley of the present invention is connected by a synchronizing shaft between a pair of wheels whose axes are on the same line, and then directly drives the middle of the synchronizing shaft to rotate through gear transmission, so as to avoid a single motor and one When the wheels are connected by transmission, the wheels connected to the motor will be suspended due to the unevenness of the road surface, causing the whole car to become unstable, and the central part of the synchronous shaft is directly driven to rotate, which also ensures the synchronization of the movement of the wheels at both ends as much as possible, preventing Damage to the synchronizing shaft or wheels due to inconsistent torque;
(6)本发明一种冷轧钢卷运料小车,由于钢卷重量较大,在底座上安装适宜的配重块,保证小车的稳定性,防止因为钢卷过重而发生小车倾翻的现象;(6) The cold-rolled steel coil transport trolley of the present invention has a large weight of the steel coil, and a suitable counterweight is installed on the base to ensure the stability of the trolley and prevent the trolley from tipping over due to the overweight of the steel coil. Phenomenon;
(7)本发明一种冷轧薄板产品智能生产加工系统,采用上述冷轧钢卷运料小车进行钢卷搬运,极大地提高了钢卷的搬运效率和搬运时的安全稳定性,配合运料架、上料小车、开卷机、引料装置等一系列装置,有效地提高了系统的加工效率;(7) An intelligent production and processing system for cold-rolled sheet products of the present invention adopts the above-mentioned cold-rolled steel coil transport trolley for steel coil handling, which greatly improves the handling efficiency of steel coils and the safety and stability during handling. A series of devices such as rack, feeding trolley, uncoiler, feeding device, etc., effectively improve the processing efficiency of the system;
(8)本发明一种冷轧薄板产品智能生产加工系统,托料架采用V型斜面,使得钢卷能够放置在斜面内,加强了钢卷在托料架上的稳定性;(8) An intelligent production and processing system for cold-rolled sheet products of the present invention, the support frame adopts a V-shaped inclined surface, so that the steel coil can be placed in the inclined surface, and the stability of the steel coil on the support frame is strengthened;
(9)本发明一种冷轧薄板产品智能生产加工系统,通过在开卷机的涨缩卷筒上安装压料臂,能够在钢卷开卷时,压住钢卷,防止剪断钢卷捆带时,发生钢卷反弹的危险,且其在送料时对于钢卷板头也可以起到一定的导向作用;(9) An intelligent production and processing system for cold-rolled sheet products of the present invention. By installing a pressing arm on the expansion and contraction reel of the uncoiler, the steel coil can be pressed when the steel coil is uncoiled, so as to prevent the steel coil from being cut off. , the danger of steel coil rebound, and it can also play a certain guiding role for the steel coil head when feeding;
(10)本发明一种冷轧薄板产品智能生产加工系统,通过引料装置中的引料托板和引料臂的配合,能够准确地将钢卷的板头送至校平辊中,防止板头卡在校平辊前,而压料臂和引料臂的配合工作进一步提高了送料的准确性,另外,在引料臂和压料臂的前端还装有滚筒,当其压下钢卷和板头时,滚筒能够随着钢卷的转动发生滚动,降低钢卷和板头之间的摩擦,提高产品表面质量;(10) An intelligent production and processing system for cold-rolled sheet products of the present invention, through the cooperation of the lead-in pallet and the lead-in arm in the lead-in device, can accurately send the plate head of the steel coil to the leveling roller to prevent the plate head from jamming Before the leveling roller, the cooperation of the pressing arm and the feeding arm further improves the accuracy of feeding. In addition, a roller is also installed at the front end of the feeding arm and the pressing arm. When it presses down the steel coil and the plate head , the roller can roll with the rotation of the steel coil, reduce the friction between the steel coil and the plate head, and improve the surface quality of the product;
(11)本发明一种冷轧薄板产品智能生产加工方法,采用上述冷轧薄板产品智能生产加工系统,能够有效地提高钢卷开卷的工作效率,成本较低,使用价值高。(11) An intelligent production and processing method for cold-rolled sheet products of the present invention, using the above-mentioned intelligent production and processing system for cold-rolled sheet products, can effectively improve the work efficiency of coil uncoiling, with low cost and high use value.
附图说明Description of drawings
图1为加工系统的等轴侧视图(不含引料装置);Figure 1 is an isometric view of the processing system (without the primer);
图2为加工系统的侧视图(不含运料小车);Figure 2 is a side view of the processing system (excluding the material transport trolley);
图3为开卷机、上料小车和运料架的结构示意图;Fig. 3 is the structural schematic diagram of the uncoiler, the feeding trolley and the feeding rack;
图4为运料小车的结构示意图;Fig. 4 is the structural representation of the material transport trolley;
图5为运料小车底座的仰视图;Figure 5 is a bottom view of the base of the material transport trolley;
图6为运料小车的侧视结构示意图;Fig. 6 is the side view structure schematic diagram of the material transport trolley;
图中:1、开卷机;101、开卷机架;102、涨缩卷筒;103、压料臂;104、液压缸IV; 105、转轴;In the figure: 1, uncoiler; 101, uncoiler frame; 102, expanding and shrinking reel; 103, pressing arm; 104, hydraulic cylinder IV; 105, rotating shaft;
2、上料小车;201、轨道;202、上料升降装置;2. Feeding trolley; 201, track; 202, feeding lifting device;
3、托料架;301、V型斜面;3. Material support frame; 301, V-shaped slope;
4、运料小车;401、底座;402、车轮;403、托臂;404、托臂升降装置;405、挡板; 406、连接臂;4061、水平通孔;4062、固定块;407、液压缸I;408、导向杆;409、同步轴;410、箱体;411、车轮电机;412、配重块;413、定位杆;4. Material transport trolley; 401, base; 402, wheels; 403, support arm; 404, support arm lifting device; 405, baffle; 406, connecting arm; 4061, horizontal through hole; 4062, fixed block; 407, hydraulic Cylinder I; 408, guide rod; 409, synchronous shaft; 410, box body; 411, wheel motor; 412, counterweight; 413, positioning rod;
5、引料装置;501、引料机架;502、引料托板;503、引料臂;504、液压缸II;505、液压缸III;5. Feeding device; 501, feeding frame; 502, feeding pallet; 503, feeding arm; 504, hydraulic cylinder II; 505, hydraulic cylinder III;
6、托料装置;601、液压缸V;602、回转臂。6. Material supporting device; 601, hydraulic cylinder V; 602, slewing arm.
具体实施方式Detailed ways
下面结合具体实施例和附图对本发明进一步进行描述。The present invention will be further described below with reference to specific embodiments and accompanying drawings.
实施例1Example 1
如图4和图6所示,一种冷轧钢卷运料小车,主要用于冷轧钢卷开卷时,将钢卷从存放处搬运至开卷位置,使钢卷的端面正对于开卷机上的涨缩卷筒102,方便上料小车2精准地将钢卷套放至涨缩卷筒102上。下面对该运料小车4的具体结构和工作原理做详细描述。As shown in Figure 4 and Figure 6, a cold-rolled steel coil transport trolley is mainly used to transport the steel coil from the storage place to the uncoiling position when the cold-rolled steel coil is uncoiled, so that the end face of the steel coil is facing the uncoiler on the uncoiler. The expansion and contraction reel 102 is convenient for the feeding trolley 2 to accurately place the steel coil sleeve on the expansion and contraction reel 102 . The specific structure and working principle of the material transport trolley 4 will be described in detail below.
运料小车4包括作为安装主体的底座401、安装在底座401下端的车轮402、用于托起钢卷的托臂403、托臂升降装置404和连接臂406。其中,托臂升降装置404安装在底座401上,现有技术中的升降装置均可以作为托臂升降装置404使用,只要能够驱动连接臂406和托臂403升降即可,本实施例采用蜗轮丝杆升降机,由于其结构和安装过程属于本领域技术人员所知的现有技术,在此不做详细描述;连接臂406为长条块状结构,水平横向安装在托臂升降装置404上,为托臂403提供安装空间;托臂403为与连接臂406连接的圆柱结构,其轴线处于水平面并垂直于连接臂406的长度方向;车轮402具有多个,通常情况下采用四个,对称安装在底座401下端,通过驱动装置驱动工作,本实施例中,驱动装置采用车轮电机411。The material transport trolley 4 includes a base 401 as an installation body, a wheel 402 installed at the lower end of the base 401 , a support arm 403 for holding up the steel coil, a support arm lifting device 404 and a connecting arm 406 . The supporting arm lifting device 404 is installed on the base 401, and all lifting devices in the prior art can be used as the supporting arm lifting device 404, as long as the connecting arm 406 and the supporting arm 403 can be driven to lift and lower, this embodiment adopts a worm gear wire The rod lift, since its structure and installation process belong to the prior art known to those skilled in the art, will not be described in detail here; The support arm 403 provides installation space; the support arm 403 is a cylindrical structure connected with the connecting arm 406, and its axis is in the horizontal plane and perpendicular to the length direction of the connecting arm 406; the wheels 402 have multiple, usually four, and are symmetrically installed on the The lower end of the base 401 is driven to work by a driving device. In this embodiment, the driving device adopts a wheel motor 411 .
当运料小车4工作时,车轮电机411工作,驱动运料小车4移动至待搬运的钢卷前,托臂403插入钢卷的内孔中,当托臂403的前端伸至钢卷的另一端后,托臂升降装置404工作,驱动托臂403上升抬起钢卷,接着,车轮电机411驱动运料小车4移动至托料架3处,将钢卷放在托料架3上。When the material transport trolley 4 is working, the wheel motor 411 works to drive the material transport trolley 4 to move to the front of the steel coil to be transported, and the support arm 403 is inserted into the inner hole of the steel coil. After one end, the support arm lifting device 404 works to drive the support arm 403 to lift up the steel coil. Then, the wheel motor 411 drives the material transport trolley 4 to move to the material support frame 3 to place the steel coil on the material support frame 3 .
为了防止托臂403搬运钢卷时,钢卷从托臂403上滑落,在托臂403上沿其长度方向设置有两块挡板405,挡板405为与托臂403向匹配的中空圆盘状结构,固定套装在托臂403上。当钢卷在托臂403滑动时,会被挡板405挡住,从而避免钢卷滑落的危险。需要注意的是,两块挡板405的间距应该大于钢卷的宽度,具体间距根据实际生产时的钢卷宽度来定,通常情况下,间距大于钢卷宽度5-10cm。In order to prevent the steel coil from sliding off the support arm 403 when the support arm 403 transports the steel coil, two baffles 405 are arranged on the support arm 403 along its length direction, and the baffle plates 405 are hollow discs matching the direction of the support arm 403 shaped structure, and is fixedly sleeved on the support arm 403. When the steel coil slides on the support arm 403, it will be blocked by the baffle 405, so as to avoid the danger of the steel coil sliding down. It should be noted that the distance between the two baffles 405 should be greater than the width of the steel coil, and the specific distance is determined according to the width of the steel coil during actual production. Usually, the distance is 5-10cm greater than the width of the steel coil.
为了使托臂403的升降过程更加稳定,本实施例在托臂升降装置404两侧的连接臂406 上对称安装有一对竖直方向上的导向杆408,导向杆408穿过连接臂406与连接臂406活动连接,其一端固定安装在底座401上。该导向杆408一方面对连接臂406起到一定的支撑作用,另一方面也起到导向作用,使连接臂406升降更加稳定。In order to make the lifting process of the support arm 403 more stable, a pair of guide rods 408 in the vertical direction are symmetrically installed on the connecting arms 406 on both sides of the support arm lifting device 404 in this embodiment, and the guide rods 408 pass through the connecting arms 406 to connect with The arm 406 is movably connected, and one end of the arm 406 is fixedly mounted on the base 401 . The guide rod 408 plays a certain supporting role on the connecting arm 406 on the one hand, and also plays a guiding role on the other hand, so that the connecting arm 406 can be raised and lowered more stably.
另外,在现有的开卷系统中,通常是通过安装在地坑中的上料小车2将钢卷套放至开卷机1的涨缩卷筒102上。但是,上料小车2搬运钢卷时,钢卷的端面正对的方向是保持不变的,因此,将钢卷放至托料架3上时,需要使钢卷的端面正对于开卷机1的涨缩卷筒102,从而令上料小车2可以直接将钢卷的内孔套在涨缩卷筒102上。如果钢卷的端面并不是正对于涨缩卷筒102的话,则很有可能无法套放至涨缩卷筒102上,从而需要二次调整,影响开卷效率。如背景技术中提到的,现有技术将钢卷搬运至托料架3上时,存在钢卷位置摆放不够精准,需要多次调整从而导致搬运效率差,或者摆放精准,但是搬运装置的成本过高的问题。对此,本实施例给出了下面的解决方案,其通过简单的结构就能解决上述问题,钢卷摆放精准且制造成本极低,出现问题时维修方便,具备极高的使用价值,下面对该方案的结构和工作原理做详细阐述。In addition, in the existing uncoiler system, the steel coil sleeve is usually put on the expansion and contraction drum 102 of the decoiler 1 through the loading trolley 2 installed in the pit. However, when the loading trolley 2 transports the steel coil, the facing direction of the end face of the steel coil remains unchanged. Therefore, when placing the steel coil on the pallet 3, the end face of the steel coil needs to face the uncoiler 1. The expansion and contraction reel 102 is formed, so that the loading trolley 2 can directly sleeve the inner hole of the steel coil on the expansion and contraction reel 102 . If the end face of the steel coil is not directly facing the expansion and contraction reel 102, it is likely that it cannot be nested on the expansion and contraction reel 102, so secondary adjustment is required, which affects the uncoiling efficiency. As mentioned in the background art, when the steel coil is transported to the pallet 3 in the prior art, the position of the steel coil is not accurately placed, and multiple adjustments are required, resulting in poor handling efficiency or accurate placement, but the handling device the problem of high cost. In this regard, this embodiment provides the following solutions, which can solve the above problems through a simple structure, the steel coils are placed accurately, the manufacturing cost is extremely low, the maintenance is convenient when problems occur, and the use value is extremely high. The structure and working principle of the scheme are described in detail.
首先,托臂403的后端穿过连接臂406与连接臂406铰接连接,具体的,连接臂406上设有一个贯穿连接臂406前后侧的水平通孔4061和一个穿过连接臂406上下侧的竖直通孔,该水平通孔4061在连接臂406长度方向上的间距大于托臂403的直径,托臂403穿过该水平通孔4061,其上设置有贯穿托臂403上下侧的竖直定位孔,通过将定位杆413穿过竖直通孔和竖直定位孔,使托臂403固定在连接臂406上,其中,定位杆413与连接臂406固定连接,与托臂403则是铰接连接。因此,托臂403在水平通孔4061中,只能沿定位杆413的周向摆动,而不会上下摆动影响钢卷的摆放。First, the rear end of the support arm 403 is hingedly connected to the connecting arm 406 through the connecting arm 406 . The distance between the horizontal through holes 4061 in the length direction of the connecting arm 406 is greater than the diameter of the support arm 403, the support arm 403 passes through the horizontal through hole 4061, and a vertical through hole 4061 is provided on the upper and lower sides of the support arm 403. Straight positioning hole, by passing the positioning rod 413 through the vertical through hole and the vertical positioning hole, the support arm 403 is fixed on the connecting arm 406, wherein the positioning rod 413 is fixedly connected with the connecting arm 406, and the support arm 403 is Hinged connection. Therefore, in the horizontal through hole 4061, the support arm 403 can only swing along the circumferential direction of the positioning rod 413, and will not swing up and down to affect the placement of the steel coil.
接着,在连接臂406上,靠近托臂403后端的一侧面上,设置一个固定块4062,固定块 4062上设置有铰接座,液压缸I 407的缸体铰接安装在该铰接座上,其活塞杆则与托臂403 的后端铰接连接,液压缸I 407与连接臂406保持平行状态。因此,当运料小车4将钢卷运送至托料架3前时,液压缸I 407伸缩,驱动托臂403沿定位杆413的周向左右摆动,调整钢卷的位置,当钢卷端面正对于开卷机1的涨缩卷筒102时,液压缸I 407停止工作,托臂升降装置404下降,将钢卷放在托料架3上。Next, on the connecting arm 406, on the side face close to the rear end of the support arm 403, a fixing block 4062 is arranged, and the fixing block 4062 is provided with a hinge seat, the cylinder of the hydraulic cylinder I 407 is hingedly mounted on the hinge seat, and its piston is mounted on the hinge seat. The rod is hingedly connected with the rear end of the support arm 403, and the hydraulic cylinder I 407 and the connecting arm 406 are kept in a parallel state. Therefore, when the material transporting trolley 4 transports the steel coil to the front of the material support frame 3, the hydraulic cylinder I 407 expands and contracts, drives the support arm 403 to swing left and right along the circumferential direction of the positioning rod 413, and adjusts the position of the steel coil. For the expansion and contraction reel 102 of the uncoiler 1, the hydraulic cylinder 1 407 stops working, the support arm lifting device 404 descends, and the steel coil is placed on the support frame 3.
通过上述方案有效地解决了钢卷摆放的问题,但钢卷运送时,由于钢卷自身较重,运料小车4的移动很不稳定。为了平衡送料小车4两侧的重量,本实施例在底座401上设置有配重块412,用于平衡钢卷重量。另外,为了进一步保证运料小车4移动时的稳定性,本实施例还在运料小车4的车轮402和车轮电机411处做出了一些改进。The above solution effectively solves the problem of placing the steel coils, but when the steel coils are transported, the movement of the material transport trolley 4 is very unstable due to the heavy steel coils themselves. In order to balance the weight on both sides of the feeding trolley 4, in this embodiment, a counterweight 412 is provided on the base 401 for balancing the weight of the steel coil. In addition, in order to further ensure the stability of the material transport trolley 4 when moving, some improvements are also made at the wheel 402 and the wheel motor 411 of the material transport trolley 4 in this embodiment.
如图5所示,其中,在轴线处于同一直线上的一对车轮402之间,通过一个同步轴409 传动连接,保证两个车轮402的运动同步性。接着,在该同步轴409的中部,安装有中空的箱体410,同步轴409穿过箱体410。在箱体410内部的同步轴409上,固定套装有一个从动齿轮,同时,车轮电机411固定安装在箱体410上,其输出轴传动连接一个与上述从动齿轮啮合的主动齿轮,从而当车轮电机411工作时,主动齿轮转动带动从动齿轮转动,进而带动同步轴409及同步轴409两端的车轮402同步运动。As shown in FIG. 5 , between a pair of wheels 402 whose axes are on the same straight line, a synchronizing shaft 409 is used for transmission connection to ensure the movement synchronization of the two wheels 402 . Next, a hollow case 410 is installed in the middle of the synchronizing shaft 409 , and the synchronizing shaft 409 passes through the case 410 . A driven gear is fixedly sleeved on the synchronizing shaft 409 inside the box body 410, and at the same time, the wheel motor 411 is fixedly installed on the box body 410, and its output shaft is drivingly connected to a driving gear that meshes with the driven gear, so that when When the wheel motor 411 is working, the driving gear rotates to drive the driven gear to rotate, which in turn drives the synchronous shaft 409 and the wheels 402 at both ends of the synchronous shaft 409 to move synchronously.
通过这种方式,避免了单个电机与一个车轮402传动连接时,会因为路面凹凸的原因而发生与电机相连的车轮402悬空而造成整个运料小车4不稳定的现象。另外,直接驱动同步轴409中部转动,也尽可能地保证了两端的车轮402的运动同步,防止发生扭矩不一而造成同步轴409或车轮402受损的现象。需要说明的是,根据实际情况可选择性地在一对车轮402 或两对车轮402之间安装同步轴409。In this way, when a single motor is drive-connected to one wheel 402, the phenomenon that the wheel 402 connected to the motor is suspended in the air due to the unevenness of the road surface may cause instability of the entire material transport trolley 4. In addition, directly driving the middle of the synchronizing shaft 409 to rotate also ensures the synchronization of the motion of the wheels 402 at both ends as much as possible, preventing the phenomenon that the synchronizing shaft 409 or the wheels 402 are damaged due to different torques. It should be noted that the synchronizing shaft 409 may be selectively installed between one pair of wheels 402 or two pairs of wheels 402 according to actual conditions.
综上所述,本实施例的一种冷轧钢卷运料小车,其结构简单,制作成本低,能够将钢卷快捷方便地运送至运料架上,操作简单且无需多次调整小车位置,钢卷搬运效率大大提高。To sum up, the cold-rolled steel coil transport trolley of this embodiment has a simple structure, low manufacturing cost, can quickly and conveniently transport the steel coil to the material transport rack, is simple to operate, and does not need to adjust the position of the trolley many times. , The coil handling efficiency is greatly improved.
实施例2Example 2
如图1至图3所示,一种冷轧薄板产品智能生产加工系统,用于钢板校平剪切前,对钢卷进行开卷工作。该系统包括开卷机1、上料小车2、托料架3、运料小车4和引料装置5。其中,运料小车4采用实施例1中的一种冷轧钢卷运料小车,其具体结构和工作原理在实施例1中已做过详细描述,本实施例不再复述。下面对其余装置的结构和工作原理进行描述。As shown in Figure 1 to Figure 3, an intelligent production and processing system for cold-rolled sheet products is used to uncoil the steel coil before leveling and shearing the steel plate. The system includes an uncoiler 1 , a feeding trolley 2 , a material carrier 3 , a material transporting trolley 4 and a feeding device 5 . Among them, the material transport trolley 4 adopts a cold-rolled steel coil material transport trolley in Embodiment 1, and its specific structure and working principle have been described in detail in Embodiment 1, and will not be repeated in this embodiment. The structures and working principles of the remaining devices are described below.
开卷机1用于使钢卷固定并转动送料,其包括开卷机架101、固定安装在开卷机架101 上的涨缩卷筒102和压料臂103。其中,涨缩卷筒102用于将钢卷张紧并带动钢卷转动送料。压料臂103铰接安装在涨缩卷筒102上方的开卷机架101上,通过液压缸IV 104控制沿压料臂102与开卷机架101的铰接处转动。具体一点的,压料臂103固定安装在转轴105上,转轴105铰接在开卷机架101上,液压缸IV 104的缸体铰接在开卷机架101上,其伸缩杆通过铰链与转轴105铰接连接,控制转轴105转动,带动压料臂103转动,从而将钢卷压紧,防止剪断钢卷捆带时,钢卷反弹造成的危险,且其在送料时对于板头也可以起到一定的导向作用。另外,在压料臂103的前端,即压料臂103压下后与钢卷接触的部位,安装有滚筒504,从而降低钢卷转动时与压料臂103之间的摩擦。The uncoiler 1 is used to fix and rotate the steel coil for feeding, and includes an uncoiler frame 101 , an expanding and shrinking drum 102 fixedly installed on the uncoiler frame 101 , and a pressing arm 103 . Among them, the expansion and contraction drum 102 is used to tension the steel coil and drive the steel coil to rotate and feed. The pressing arm 103 is hingedly installed on the unwinding frame 101 above the expanding and shrinking reel 102 , and is controlled by the hydraulic cylinder IV 104 to rotate along the hinge of the pressing arm 102 and the unwinding frame 101 . Specifically, the pressing arm 103 is fixedly installed on the rotating shaft 105, the rotating shaft 105 is hinged on the unwinding frame 101, the cylinder of the hydraulic cylinder IV 104 is hinged on the unwinding frame 101, and its telescopic rod is hingedly connected with the rotating shaft 105 through a hinge , control the rotation of the rotating shaft 105 to drive the pressing arm 103 to rotate, so as to press the steel coil tightly to prevent the danger caused by the rebound of the steel coil when the steel coil is cut off, and it can also play a certain guide for the plate head during feeding. effect. In addition, a roller 504 is installed at the front end of the pressing arm 103, that is, the position where the pressing arm 103 contacts the steel coil after being pressed down, so as to reduce the friction between the steel coil and the pressing arm 103 when the steel coil rotates.
托料架3设置于开卷机1的一侧,用于放置钢卷,其中间部位具有V型斜面301,V型斜面301中间具有间距,间距宽度大于上料小车2的宽度。在开卷机1、托料架3以及二者之间的下方,设置有地坑,地坑内设置有从开卷机1延伸至托料架3的轨道201,上料小车2 支撑设置在轨道201上,其下端安装有上料升降装置202,用于升降上料小车2,本实施例中采用油缸作为上料升降装置202。The pallet 3 is arranged on one side of the uncoiler 1 for placing steel coils, and has a V-shaped inclined surface 301 in the middle, and the V-shaped inclined surface 301 has a gap in the middle, and the width of the gap is larger than the width of the feeding trolley 2 . Below the uncoiler 1, the material support frame 3 and between the two, there is a pit, and a track 201 extending from the uncoiler 1 to the material support frame 3 is arranged in the pit, and the feeding trolley 2 is supported on the track 201. , a feeding lifting device 202 is installed at the lower end thereof for lifting and lowering the feeding trolley 2 . In this embodiment, an oil cylinder is used as the feeding lifting device 202 .
引料装置5设置在钢卷板头送出的一侧,包括引料机架501、引料托板502和引料臂503。其中,引料托板502铰接连接在引料机架501上,其下方的引料机架501上铰接有液压缸II 504,液压缸II 504的活塞杆则铰接连接引料托板502,驱动引料托板502沿其与引料机架501的铰接处转动,从而更好地承接钢卷板头。引料臂503铰接安装在引料托板502上方的引料机架501上,其上方的引料机架501上铰接安装有液压缸III 505,液压缸III 505的活塞杆则铰接连接引料臂503,驱动引料臂503沿其与引料机架501的铰接处转动,将开卷机1送出的板头压下至引料托板502上,从而使板头能够顺利精准地进入上下校平辊中。同上,引料臂 503前端,即引料臂503与板头接触的位置,安装有滚筒504,从而降低板头进料时与引料臂 503之间的摩擦。The feeding device 5 is arranged on the side where the steel coil head is sent out, and includes a feeding frame 501 , a feeding pallet 502 and a feeding arm 503 . Wherein, the feeding support plate 502 is hingedly connected to the feeding frame 501, and a hydraulic cylinder II 504 is hinged on the feeding frame 501 below the feeding frame 501. The piston rod of the hydraulic cylinder II 504 is hingedly connected to the feeding supporting plate 502 to drive the feeding supporting plate 502. Rotate along its hinge with the lead frame 501, so as to better receive the steel coil head. The lead arm 503 is hingedly installed on the lead frame 501 above the lead plate 502, and a hydraulic cylinder III 505 is hingedly installed on the lead frame 501 above it, and the piston rod of the hydraulic cylinder III 505 is hingedly connected to the lead arm 503 to drive the lead. The arm 503 rotates along its hinged connection with the feeding frame 501, and presses the board head sent from the uncoiler 1 to the feeding support plate 502, so that the board head can smoothly and accurately enter the upper and lower leveling rollers. As above, the front end of the lead arm 503, that is, the position where the lead arm 503 contacts the plate head, is provided with a roller 504, thereby reducing the friction between the plate head and the lead arm 503 when feeding.
另外,本实施例还包括用于托住涨缩卷筒102上的钢卷的托料装置6,其包括液压缸V 601 和回转臂602。回转臂602铰接连接在托料装置6的机架上,液压缸V 601一端与托料装置6 的机架铰接连接,另一端铰接连接在回转臂602上,用于控制回转臂602的伸开和收缩,当回转臂602伸开时,其前端位于涨缩卷筒102下方,用于托住钢卷。其具体结构可见申请人于2015年4月24日申请的专利申请号为:CN201520258678.X的一种单臂开卷机支撑系统。In addition, this embodiment also includes a material holding device 6 for holding the steel coil on the expansion and contraction reel 102 , which includes a hydraulic cylinder V 601 and a rotating arm 602 . The slewing arm 602 is hingedly connected to the frame of the material supporting device 6, one end of the hydraulic cylinder V 601 is hingedly connected to the frame of the material supporting device 6, and the other end is hingedly connected to the slewing arm 602 for controlling the extension of the slewing arm 602. and retraction, when the rotating arm 602 is extended, its front end is located below the retractable drum 102 for holding the steel coil. Its specific structure can be seen in a single-arm uncoiler support system filed by the applicant on April 24, 2015 with the patent application number of: CN201520258678.X.
当使用上述冷轧薄板产品智能生产加工系统进行钢卷开卷工作时,包括如下步骤:When the above-mentioned intelligent production and processing system for cold-rolled sheet products is used to uncoil steel coils, the following steps are included:
一、运料:启动车轮电机411,驱动运料小车4移动至待搬运的钢卷前,托臂升降装置 404工作,驱动托臂403托起钢卷,接着,车轮电机411驱动运料小车4移动至托料架3前,再通过液压缸I 407控制托臂403摆动来调整钢卷位置,当钢卷的端面正对于开卷机1时,将钢卷放至托料架3上;1. Material transport: start the wheel motor 411, drive the material transport trolley 4 to move to the front of the steel coil to be transported, the support arm lifting device 404 works, drive the support arm 403 to lift the steel coil, and then, the wheel motor 411 drives the material transport trolley 4 Before moving to the support rack 3, then control the swing of the support arm 403 by the hydraulic cylinder 1 407 to adjust the steel coil position, when the end face of the steel coil is facing the uncoiler 1, place the steel coil on the support rack 3;
二、上料:驱动上料小车2移动至托料架3上的钢卷的下方,上料升降装置202工作,使上料小车2托起钢卷,再驱动上料小车2向开卷机1移动,将钢卷套放至开卷机1的涨缩卷筒102上;2. Feeding: Drive the feeding trolley 2 to move below the steel coil on the material carrier 3, and the feeding lifting device 202 works, so that the feeding trolley 2 lifts the steel coil, and then drives the feeding trolley 2 to the uncoiler 1 Move, put the steel coil sleeve on the expansion and contraction drum 102 of the uncoiler 1;
三、开卷:涨缩卷筒102工作将钢卷涨紧,驱动压料臂103压住钢卷后,剪断捆住钢卷的捆带;接着,开卷机1工作,涨缩卷筒102转动进行送料,此时,控制引料托板502承接钢卷,驱动引料臂503压下,两者配合将钢卷板头送入上下校平辊的辊缝。3. Uncoiling: the expansion and contraction reel 102 works to tighten the steel coil, and after driving the pressing arm 103 to press the steel coil, cut the straps that bind the steel coil; then, the uncoiler 1 works, and the expansion and contraction reel 102 rotates to carry out Feeding, at this time, control the guide plate 502 to accept the steel coil, drive the guide arm 503 to press down, and the two cooperate to send the steel coil head into the roll gap of the upper and lower leveling rollers.
综上所述,本实施例的一种冷轧薄板产品智能生产加工方法,能够有效地提高钢卷开卷的工作效率,成本较低,使用价值高。To sum up, the intelligent production and processing method for cold-rolled sheet products in this embodiment can effectively improve the work efficiency of coil uncoiling, with low cost and high use value.
以上示意性的对本发明及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The present invention and its embodiments have been described above schematically, and the description is not restrictive, and what is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if those of ordinary skill in the art are inspired by it, without departing from the purpose of the present invention, any structural modes and embodiments similar to this technical solution are designed without creativity, which shall belong to the protection scope of the present invention. .
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| CN111229864A (en) * | 2019-12-31 | 2020-06-05 | 浙江协和薄钢科技有限公司 | Uncoiler |
| CN112692101A (en) * | 2020-12-31 | 2021-04-23 | 佛山市雄顺达金属板业有限公司 | Uncoiling system |
| CN113967676A (en) * | 2021-10-20 | 2022-01-25 | 马鞍山钢铁股份有限公司 | A steel coil head straightening device matched with a cross-cutting machine |
| CN114229616A (en) * | 2021-12-10 | 2022-03-25 | 浙江谋皮环保科技有限公司 | A compaction drive mechanism for unloading trolley |
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Application publication date: 20190712 |