CN202951715U - High-speed drawing machine - Google Patents
High-speed drawing machine Download PDFInfo
- Publication number
- CN202951715U CN202951715U CN 201220640276 CN201220640276U CN202951715U CN 202951715 U CN202951715 U CN 202951715U CN 201220640276 CN201220640276 CN 201220640276 CN 201220640276 U CN201220640276 U CN 201220640276U CN 202951715 U CN202951715 U CN 202951715U
- Authority
- CN
- China
- Prior art keywords
- belt wheel
- wire
- silk
- taking
- winding displacement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Landscapes
- Wire Processing (AREA)
Abstract
The utility model discloses a high-speed drawing machine which comprises a pay-off plate (1), a drawing device (2) and a taking-up device. After a steel wire gets out from the pay-off plate (1) and is fine-drawn through the drawing device (2), taking-up is conducted through the taking-up device. Drawing cone pulleys (15) and a heating device (16) are arranged inside the drawing device (2), and the heating device (16) is arranged between the two drawing cone pulleys (15). The high-speed drawing machine is characterized in that a tungsten carbide clad layer is arranged on the surface of a wire groove on each drawing cone pulley (15) in a cladding mode; a tension control device (3) is arranged between the drawing device (2) and the taking-up device; and the taking-up device comprises a taking-up rack (6), a taking-up motor (7), a forming tube (5) and an automatic winding displacement device (4), wherein the taking-up motor (7), the forming tube (5) and the automatic winding displacement device (4) are arranged on the taking-up rack (6). The high-speed drawing machine effectively solves the problems in the prior art that the drawing cone pulleys need to be replaced so that production cost is increased and winding displacement is not neat in taking up.
Description
Technical field
The utility model belongs to the metallic article production technical field, is specifically related to a kind of high speed wiredrawing bench.
Background technology
Along with the development of Steel Wire Products Industry, at a high speed, efficiently, low-cost, Technological adaptability become by force pursuing a goal of manufacturing enterprise.Wire drawing machine is a kind of plant equipment of extensive use in the industries such as machine-building, five metals processing, petrochemical industry, electric wire, it is for carrying out the drawing processing by wire rod or bar, makes diameter, circularity, inner structure, surface smoothness and the aligning degree of wire rod or bar all reach the raw material processing requirements of the metallic article need of productions such as standard component.Therefore wire drawing machine to the pretreatment quality of wire rod or bar be directly connected to standard component, etc. the product quality of metallic article manufacturing enterprise.In prior art, that the important composition parts-wiredrawing step pulley of wire drawing machine exists is easy to wear, service life is short, often need the shortcoming of changing, and this not only causes the increase of production cost, and the wearing and tearing wire casing that also can occur because of the cone pulley surface cause steel wire fracture etc.In addition, easily be subject to the many-sided factor impact of various production environments in actual production process, drawing speed is not the speed of homogeneous, thereby cause final products cinch on take-up pulley even, misaligned, have the line ball problem, cause product the fracture of wire phenomenon to occur in follow-up use procedure.Therefore be badly in need of a kind of cone pulley long service life on market, receive silk high speed wiredrawing bench uniformly.
Summary of the invention
The purpose of this utility model is for the deficiencies in the prior art, and a kind of low cost, high efficiency are provided, and the high speed wiredrawing bench even, marshalling of reeling on wire drawing wheel.
To achieve these goals, the utility model is by the following technical solutions:
A kind of high speed wiredrawing bench, comprise thread discharge disk, wire-drawing frame and receipts silk device, and steel wire out via the wire-drawing frame drawing-down, is received silk by receiving silk device from thread discharge disk; Be provided with wiredrawing step pulley and heater in described wire-drawing frame, heater is arranged between two wiredrawing step pulleys; Wherein: the wire casing surface of described wiredrawing step pulley is coated with one deck tungsten carbide coating; Be provided with a tenslator between described wire-drawing frame and receipts silk device.
The tungsten carbide stable performance, suitablely at high temperature carry out machining, and its anti-wear performance is good.Tenslator comprises pulley and tension force induction installation.Tenslator can be according to steel wire the tightness when receiving silk, give the stepper motor signal, adjust the rotating speed of stepper motor, make the steel wire on bobbins more evenly closely knit.
As of the present utility model, further illustrate, above-described receipts silk device comprises to be received the silk frame and is arranged on receipts silk motor, bobbins and the automatic winding displacement apparatus of receiving on the silk frame; Described bobbins one end is provided with the driving shaft that drives the bobbins rotation, and described driving shaft is provided with the belt wheel II that drives the driving shaft rotation; The described output shaft of receiving the silk motor is provided with belt wheel I, and belt wheel I is connected with belt wheel II by belt; Also be provided with belt wheel III on described driving shaft, belt wheel III is connected with the belt wheel IV that is arranged on automatic winding displacement apparatus one end by belt.By the connection of several belt wheels, realized the synchronous working state of the several parts of the utility model; By the connection of belt wheel I, belt wheel II, motor has driven the rotation of bobbins; And, by the connection of belt wheel III, belt wheel IV, driven the rotating shaft in the automatic winding displacement apparatus to rotate, and then realize moving left and right of stroke valve.
As of the present utility model, further illustrate, above-described automatic winding displacement apparatus is provided with the one stroke valve, and stroke valve is provided with pulley.Stroke valve claims again servomotor driven change valve; Be mainly used to control the stroke of mechanical moving element, it is to force spool to move by means of the buting iron or the cam that are arranged on workbench, thereby controls the flow direction of fluid.In the utility model, use stroke valve can allow steel wire be wrapped on bobbins uniformly.
As of the present utility model, further illustrate, an end relative with driving shaft on above-described bobbins is thread spindle, and thread spindle is provided with handwheel.Handwheel also can, when electrical fault, be realized manually or non-electricity driving receipts silk.
As of the present utility model, further illustrate, above-described receipts silk motor is stepper motor.Stepper motor is that pulse signal is converted to angular displacement or displacement of the lines; It has very good performance: the one, and overload property is good.Its rotating speed is not subject to the impact of load, unlike common electric machine, and the situation that just there will be speed to descend when load strengthens, stepper motor has strict demand to speed and position while using.The 2nd, it is convenient to control.Stepper motor be take " step " as the unit rotation, and numerical characteristic is apparent in view.The 3rd, complete machine structure is simple.Traditional mechanical speed and level control structure more complicated, adjust difficulty, after using stepper motor, makes the structure of complete machine become simple and compact.Speed measuring motor is to convert rotating speed to voltage, and is delivered to input as feedback signal.Speed measuring motor is a kind of auxiliary type motor, at the tail end of common DC motor, speed measuring motor is installed, and the Voltage Feedback produced by speed measuring motor, to dc source, reaches the purpose of controlling DC motor speed.
As of the present utility model, further illustrate, the thickness of above-described tungsten carbide coating is 1～3cm.
Operation principle of the present utility model (workflow): wire rod is from thread discharge disk is emitted, enter into wire-drawing frame, walk around successively the first cone pulley, heater, the second cone pulley, when to be wire rod detour large diameter cone pulley sheet from the cone pulley sheet of minor diameter, first pass through heater, wire rod is heated up, thereby realize the purpose of wire rod drawing-down; Wire rod passes through tenslator, automatic winding displacement apparatus from wire-drawing frame out successively, is collected on bobbins; The tension force induction installation is installed on tenslator, and the size according to tension force, output signal to motor, controls the rotating speed of motor, controls wire winding speed, makes the tension force of wire rod keep constant; Stroke valve is set on automatic winding displacement apparatus, and stroke valve drives wire rod and moves around; Motor, according to the control and regulation rotating speed of tension pick-up, drives the bobbins rotation, and wire rod is collected on bobbins uniformly.
Compared with prior art, the beneficial effect that the utility model possesses:
1. production cost is low.The wiredrawing step pulley anti-wear performance adopted is good, high temperature resistant, long service life, through experiment, more than this cone pulley can be used half a year, therefore, in actual production, need not often change cone pulley, reduces the cost that production equipment is changed, overhauled.
2. wrapping wire efficiency is high, quality good.By the architecture advances of tenslator and receipts silk device is set, realize automatic winding displacement, greatly improved production efficiency, control in addition the tension force of wire rod by tension pick-up, avoid excessive tensile force, the quality of silk is received in impact.
The accompanying drawing explanation
Fig. 1 is front view of the present utility model.
Fig. 2 is top view of the present utility model.
Reference numeral: 1-thread discharge disk, 2-wire-drawing frame, 3-tension control system, the 4-automatic winding displacement apparatus, the 5-bobbins, 6-receives the silk device frame, 7-receives silk motor, 8-belt wheel I, 9-belt wheel IV, 10-belt wheel II, 11-belt wheel III, 12-driving shaft, the 13-handwheel, the 14-stroke valve, 15-wiredrawing step pulley, 16-heater.
The specific embodiment
Below in conjunction with accompanying drawing, to of the present utility model, further illustrate.
Embodiment 1:
As shown in drawings, a kind of high speed wiredrawing bench, comprise thread discharge disk 1, wire-drawing frame 2 and receive silk device, and steel wire out via wire-drawing frame 2 drawing-downs, is received silk by receiving silk device from thread discharge disk 1; Be provided with wiredrawing step pulley 15 and heater 16 in described wire-drawing frame 2, heater 16 is arranged between two wiredrawing step pulleys 15; The wire casing surface of described wiredrawing step pulley 15 is coated with the tungsten carbide coating that one deck 1cm is thick; Be provided with a tenslator 3 between described wire-drawing frame 2 and receipts silk device; Described receipts silk device comprises to be received silk frame 6 and is arranged on receipts silk motor 7, bobbins 5 and the automatic winding displacement apparatus 4 of receiving on silk frame 6; Described bobbins 5 one ends are provided with the driving shaft 12 that drives bobbins 5 rotations, and described driving shaft 12 is provided with the belt wheel II 10 that drives driving shaft 12 rotations; The described output shaft of receiving silk motor 7 is provided with belt wheel I 8, and belt wheel I 8 is connected with belt wheel II 10 by belt; Also be provided with belt wheel III 11 on described driving shaft 12, belt wheel III 11 is connected with the belt wheel IV 9 that is arranged on automatic winding displacement apparatus 4 one ends by belt; Described automatic winding displacement apparatus 4 is provided with stroke valve 14 and turns to block; Stroke valve 14 is provided with pulley, and stroke valve 4 turns to block to realize moving left and right carrying out winding displacement by collision; An end relative with driving shaft 12 on described bobbins 5 is thread spindle, and thread spindle is provided with handwheel 13; Described receipts silk motor 7 is stepper motor.This high speed wiredrawing bench production efficiency is high, quality good, cost is low; Efficiently solving wiredrawing step pulley in currently available technology need to change and cause production cost to increase and the irregular problem of winding displacement occurs in receiving silk.
Embodiment 2:
With the difference of embodiment 1, be: the wire casing surface of described wiredrawing step pulley 15 is coated with the tungsten carbide coating that one deck 2cm is thick.
Embodiment 3:
With the difference of embodiment 1, be: the wire casing surface of described wiredrawing step pulley 15 is coated with the tungsten carbide coating that one deck 3cm is thick.
Embodiment 4:
With the difference of embodiment 1, be: the wire casing surface of described wiredrawing step pulley 15 is coated with the tungsten carbide coating that one deck 1.5cm is thick.
Claims (6)
1. a high speed wiredrawing bench, comprise thread discharge disk (1), wire-drawing frame (2) and receive silk device, and wire rod from thread discharge disk (1) out, after wire-drawing frame (2) drawing-down, is received silk by receiving silk device; Be provided with wiredrawing step pulley (15) and heater (16) in described wire-drawing frame (2), heater (16) is arranged between two wiredrawing step pulleys (15); It is characterized in that: the wire casing surface of described wiredrawing step pulley (15) is coated with one deck tungsten carbide coating; Be provided with a tenslator (3) between described wire-drawing frame (2) and receipts silk device.
2. high speed wiredrawing bench according to claim 1 is characterized in that: described receipts silk device comprises to be received silk frame (6) and is arranged on receipts silk motor (7), bobbins (5) and the automatic winding displacement apparatus (4) of receiving on silk frames (6); Described bobbins (5) one ends are provided with the driving shaft (12) that drives bobbins (5) rotation, and described driving shaft (12) is provided with the belt wheel II(10 that drives driving shaft (12) rotation); The described output shaft of receiving silk motor (7) is provided with belt wheel I(8), belt wheel I(8) by belt and belt wheel II(10) be connected; Described driving shaft also is provided with belt wheel III(11 on (12)), belt wheel III(11) by belt and the belt wheel IV(9 that is arranged on automatic winding displacement apparatus (4) one ends) be connected.
3. high speed wiredrawing bench according to claim 2, it is characterized in that: described automatic winding displacement apparatus (4) is provided with stroke valve (14) and turns to block; Stroke valve (14) is provided with pulley, and stroke valve (4) turns to block to realize moving left and right carrying out winding displacement by collision.
4. high speed wiredrawing bench according to claim 2 is characterized in that: the upper end relative with driving shaft (12) of described bobbins (5) is thread spindle, and thread spindle is provided with handwheel (13).
5. high speed wiredrawing bench according to claim 2 is characterized in that: described receipts silk motors (7) are stepper motor.
6. high speed wiredrawing bench according to claim 1, the thickness of described tungsten carbide coating is 1～3cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220640276 CN202951715U (en) | 2012-11-28 | 2012-11-28 | High-speed drawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220640276 CN202951715U (en) | 2012-11-28 | 2012-11-28 | High-speed drawing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202951715U true CN202951715U (en) | 2013-05-29 |
Family
ID=48457310
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220640276 Expired - Lifetime CN202951715U (en) | 2012-11-28 | 2012-11-28 | High-speed drawing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202951715U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180231A (en) * | 2016-07-29 | 2016-12-07 | 南通汇丰电子科技有限公司 | A kind of drawing mould and the draw systems of metal wire |
| CN108994109A (en) * | 2018-07-06 | 2018-12-14 | 重庆市忠县齐声五金加工有限责任公司 | A kind of water tank straight drawing machine take-up |
| CN111906156A (en) * | 2020-08-07 | 2020-11-10 | 湖南奇洛电工器材有限公司 | Wire drawing mechanism for enameled wire drawing machine |
-
2012
- 2012-11-28 CN CN 201220640276 patent/CN202951715U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180231A (en) * | 2016-07-29 | 2016-12-07 | 南通汇丰电子科技有限公司 | A kind of drawing mould and the draw systems of metal wire |
| CN108994109A (en) * | 2018-07-06 | 2018-12-14 | 重庆市忠县齐声五金加工有限责任公司 | A kind of water tank straight drawing machine take-up |
| CN111906156A (en) * | 2020-08-07 | 2020-11-10 | 湖南奇洛电工器材有限公司 | Wire drawing mechanism for enameled wire drawing machine |
| CN111906156B (en) * | 2020-08-07 | 2022-04-19 | 湖南奇洛电工器材有限公司 | Wire drawing mechanism for enameled wire drawing machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202951727U (en) | High-speed full-automatic wire-coiling machine | |
| CN202107376U (en) | Horizontal type spool spooling equipment | |
| CN207726490U (en) | A kind of full-automatic cable terminal thread feeding mechanism | |
| CN101962831B (en) | Digital doubling and twisting tester | |
| CN103303743A (en) | Optical fiber winding device | |
| CN100564013C (en) | Paper web rolling machine | |
| CN202951715U (en) | High-speed drawing machine | |
| CN204474008U (en) | A kind of Winder | |
| CN106516894A (en) | Double-station winding machine | |
| CN103943353B (en) | A kind of full-automatic heat stationary coil winding machine | |
| CN110980429A (en) | Universal full-automatic pipe coiling and unloading machine for PE and PERT pipes | |
| CN203381181U (en) | Fiber winding device | |
| CN104934216A (en) | Special-shaped coil numerical control winding machine | |
| CN117244954B (en) | Multimode hot wire drawing machine | |
| CN111620185A (en) | High-speed constant tension yarn winding machine | |
| CN111250556A (en) | Full-automatic cable wire drawing continuous annealing production line | |
| CN109647915B (en) | Wire drawing equipment | |
| CN101850485B (en) | Belt unreeling device | |
| CN103331906B (en) | A kind of filament-wound device and its winding, molding method | |
| CN103813867A (en) | An apparatus for filtering out defects in metal wires | |
| CN213517981U (en) | Coil stripping trolley wireless control device | |
| CN104528455A (en) | Automatic active uncoiling machine | |
| CN212402973U (en) | High-speed constant tension yarn winding machine | |
| CN203600604U (en) | Novel plastic film blowing device | |
| CN209259936U (en) | Roller-way rope semi-automatic winding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130529 |
|
| CX01 | Expiry of patent term |