CN103519180B - Preparation method of maca extract - Google Patents

Preparation method of maca extract Download PDF

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Publication number
CN103519180B
CN103519180B CN201310523259.XA CN201310523259A CN103519180B CN 103519180 B CN103519180 B CN 103519180B CN 201310523259 A CN201310523259 A CN 201310523259A CN 103519180 B CN103519180 B CN 103519180B
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extract
agate coffee
tank
ceramic membrane
extraction time
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CN103519180A (en
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陈志元
胡力飞
石万银
胡辉
杨跃军
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Jing Brand Co Ltd
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Jing Brand Co Ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Life Sciences & Earth Sciences (AREA)
  • Mycology (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Medicines Containing Plant Substances (AREA)
  • Tea And Coffee (AREA)

Abstract

The invention discloses a preparation method of a maca extract. The method comprises the steps of: (1) maca extract liquid preparation; (2) maca extract liquid pretreatment; (3) ceramic membrane filtration; (4) vacuum concentration; and (5) spray drying. The content of an effective component glucosinolate in the extract provided by the invention can be improved by more than 3 times that of existing methods. Also, with the ceramic membrane filtration step, the physical and chemical characteristics of the maca effective component can be well preserved. With the method, product quality can be improved, production cost can be reduced, and environment can be protected. The method is beneficial for large-scale productions.

Description

The preparation method of Maca extract
Technical field
The present invention relates to the extraction separation and purification of effective ingredients in plant, particularly a kind of preparation method of Maca extract.
Background technology
Agate coffee (Maca), have another name called Peruvian ginseng, maino, ayak chichira, ayakwillku etc., originate in the mountain area, Andean, South America of height above sea level 3500-4500 meters, main producing region is in the Hu Ning (Junin) of Peru and Pasco (Pasco) area, for Cruciferae separate row Vegetable spp plant, be often called as Peru's ginseng.Agate coffee has had more than 5800 year in the edible history in South America, traditionally as food and herbal medicine, can improvement function, and improve fertility, antifatigue, antitumor and be used for the treatment of depression, asthma and female dimacteric syndrome etc.
Protein, amino acid, carbohydrate, mineral matter and multivitamin is rich in agate coffee, recent years, efficacy study showed, agate coffee in raising fertility, antifatigue, improve in osteoporosis etc. there is remarkable efficacy, and also have effect in improvement function and memory etc.Most researcher thinks that macamide, benzyl mustard oil glycosides and catabolite isothiocyanic acid benzyl fat thereof are its main active and property material.Glucosinolate and volatile decomposition products isothiocyanic acid lipid material thereof by traditional anti-nutrient substance change into antitumor, improve the active material in fertility etc. with great potential.
The separation of current agate coffee extract is main mainly with conventional separation methods, as plate-frame filtering method, plate-frame filtering needs intermittently operated, labour intensity is large, production efficiency is low, not high to the clearance of tannin, starch, resin and protein, and the dissolubility of products obtained therefrom is not good, thus solid yields is very high, produces considerable influence to the stability of the application of extract later stage and product.
Summary of the invention
Object of the present invention is just to provide a kind of preparation method of Maca extract; Agate coffee thing active ingredient glucosinolate content >=10% that the method obtains, clear after dissolving, impurity content is low, is suitable for preparing food and health products.
The preparation method of a kind of Maca extract of the present invention, comprises the steps:
(1) the preparation of agate coffee extract
Agate coffee medicinal material is on average added in three extractors A, B, C of group tank counter-flow extraction, add the ethanol of medicinal material weight 6-10 times, volume fraction 60-90%, extract at 60-80 DEG C, at gradient formation stages, A tank extraction time is respectively 5min, 15min, and B tank extraction time is 10min; In the extraction stage, each tank extraction time is 2h; In extraction ending phase, extraction time is 2h; Merge each tank extract, obtain agate coffee extract;
(2) the pretreatment of agate coffee extract
Owing to containing more solid particle polluter in agate coffee extract, directly can cause the severe contamination of film with ceramic membrane, reduce the service life of film, thus the pretreatment of liquid is the key ensureing film serviceability, and can extend the service life of film.Adopt Alfa Laval disc centrifuge centrifugal under 6000r/min agate coffee extract, collect supernatant, discard sediment;
(3) ceramic membrane filter
By step (2) gained supernatant adopt membrane aperture to be that the ceramic membrane unit of 0.05 μm-0.2 μm carries out micro-filtration separating treatment, wherein the combination of unit is two strings four and formulas, fills 61,0.05 μm of-0.2 μm of film core, totally 488 in every root film pipe; Operating temperature: 25-30 DEG C, operating pressure: 0.2 MPa, obtains filtrate; After micro-filtration, wash 3 times with water to trapped fluid top, temperature is washed on top: 30-40 DEG C, and pressure is washed on top: 0.2-0.5MPa, obtains ceramic membrane filter liquid; Require filtrate turbidity≤3.0NTU;
(4) Vacuum Concentration
Adopt the filtered fluid of dual-effect concentrator to step (3) gained to concentrate, thickening temperature 70 DEG C, filtrate is concentrated in every 1ml concentrate containing 500mg medicinal material;
(5) spraying dry
Concentrate is carried out spraying dry, controls leaving air temp 70-80 DEG C, the dry thing of gained is Maca extract.
The inventive method compared with prior art, has following characteristics:
(1) adopt in ceramic membrane separation process without phase transformation, be conducive to the physicochemical property preserving effective component in Maka, as often as possible retain the plurality of active ingredients of agate coffee medicinal material, particularly can retain some heat-sensitive ingredients in agate coffee extract, as alkaloid, glucosinolate etc.
(2) improve the quality of product, the existence of the non-effective component of high molecular weight or low effective component, the concentration of effective ingredient in Chinese is reduced, and drug effect weakens, and reduces stability and the sense index of extract.And utilize Ceramic Membranes Separating Technique can remove the non-effective component of high molecular weight or low effective component to greatest extent, thus this technology can make product quality obtain larger raising.
(3) owing to not consuming organic solvent, and do not add other any material in separation process, therefore compared with conventional method, can operation be reduced, shorten the production cycle, reduce production cost, reduce environmental pollution, and whole operation can be carried out continuously, is beneficial to large-scale production.
(4) can improve Maca extract stability, the turbidity of Maca extract solution can be reduced.
Detailed description of the invention
Embodiment 1
(1) the preparation of agate coffee extract
Agate coffee medicinal material is on average added in three extractors A, B, C of group tank counter-flow extraction, add the ethanol of medicinal material weight 8 times, volume fraction 70%, extract at 60 DEG C, at gradient formation stages, A tank extraction time is respectively 5min, 15min, and B tank extraction time is 10min; In the extraction stage, each tank extraction time is 2h; In extraction ending phase, extraction time is 2h; Merge each tank extract, obtain agate coffee extract;
(2) the pretreatment of agate coffee extract
Adopt Alfa Laval disc centrifuge centrifugal under 6000r/min agate coffee extract, collect supernatant, discard sediment;
(3) ceramic membrane filter
By step (2) gained supernatant adopt membrane aperture to be that the ceramic membrane unit of 0.05 μm carries out micro-filtration separating treatment, wherein the combination of unit is two strings four and formulas, fills 61,0.05 μm of film core, totally 488 in every root film pipe; Operating temperature: 25 DEG C, operating pressure: 0.2 MPa, obtains filtrate; After micro-filtration, wash 3 times with water to trapped fluid top, temperature is washed on top: 30 DEG C, and pressure is washed on top: 0.2MPa, obtains ceramic membrane filter liquid; Detection filtrate turbidity is 2.3NTU;
(4) Vacuum Concentration
Adopt the filtered fluid of dual-effect concentrator to step (3) gained to concentrate, thickening temperature 70 DEG C, is concentrated into filtrate in every 1ml concentrate and contains 500mg medicinal material;
(5) spraying dry
Concentrate is carried out spraying dry, controls leaving air temp 80 DEG C, the dry thing of gained is Maca extract.Wherein the content of active ingredient glucosinolate is 11.2%.
Embodiment 2
(1) the preparation of agate coffee extract
Agate coffee medicinal material is on average added in three extractors A, B, C of group tank counter-flow extraction, add medicinal material weight 9 times, the ethanol of volume fraction 90%, extract at 70 DEG C, at gradient formation stages, A tank extraction time is respectively 5min, 15min, and B tank extraction time is 10min; In the extraction stage, each tank extraction time is 2h; In extraction ending phase, extraction time is 2h; Merge each tank extract, obtain agate coffee extract;
(2) the pretreatment of agate coffee extract
Adopt Alfa Laval disc centrifuge centrifugal under 6000r/min agate coffee extract, collect supernatant, discard sediment;
(3) ceramic membrane filter
By step (2) gained supernatant adopt membrane aperture to be that the ceramic membrane unit of 0.09 μm carries out micro-filtration separating treatment, wherein the combination of unit is two strings four and formulas, fills 61,0.09 μm of film core, totally 488 in every root film pipe; Operating temperature: 30 DEG C, operating pressure: 0.2 MPa, obtains filtrate; After micro-filtration, wash 3 times with water to trapped fluid top, temperature is washed on top: 30 DEG C, and pressure is washed on top: 0.2MPa, obtains ceramic membrane filter liquid; Detection filtrate turbidity is 1.9NTU;
(4) Vacuum Concentration
Adopt the filtered fluid of dual-effect concentrator to step (3) gained to concentrate, thickening temperature 70 DEG C, is concentrated into filtrate in every 1ml concentrate and contains 500mg medicinal material;
(5) spraying dry
Concentrate is carried out spraying dry, controls air-out humidity 70 DEG C, the dry thing of gained is Maca extract.Wherein the content of active ingredient glucosinolate is 11.7%.
Embodiment 3
(1) the preparation of agate coffee extract
Agate coffee medicinal material is on average added in three extractors A, B, C of group tank counter-flow extraction, add medicinal material weight 7 times, the ethanol of volume fraction 80%, extract at 80 DEG C, at gradient formation stages, A tank extraction time is respectively 5min, 15min, and B tank extraction time is 10min; In the extraction stage, each tank extraction time is 2h; In extraction ending phase, extraction time is 2h; Merge each tank extract, obtain agate coffee extract;
(2) the pretreatment of agate coffee extract
Adopt Alfa Laval disc centrifuge centrifugal under 6000r/min agate coffee extract, collect supernatant, discard sediment;
(3) ceramic membrane filter
By step (2) gained supernatant adopt membrane aperture to be that the ceramic membrane unit of 0.2 μm carries out micro-filtration separating treatment, wherein the combination of unit is two strings four and formulas, fills 61,0.2 μm of film core, totally 488 in every root film pipe; Operating temperature: 30 DEG C, operating pressure: 0.2 MPa, obtains filtrate; After micro-filtration, wash 3 times with water to trapped fluid top, temperature is washed on top: 30 DEG C, and pressure is washed on top: 0.2MPa, obtains ceramic membrane filter liquid; Detection filtrate turbidity is 2.2NTU;
(4) Vacuum Concentration
Adopt the filtered fluid of dual-effect concentrator to step (3) gained to concentrate, thickening temperature 70 DEG C, is concentrated into filtrate in every 1ml concentrate and contains 500mg medicinal material;
(5) spraying dry
Concentrate is carried out spraying dry, controls air-out humidity 75 DEG C, the dry thing of gained is Maca extract.Wherein the content of active ingredient glucosinolate is 11.7.

Claims (1)

1. the preparation method of Maca extract, is characterized in that comprising the steps:
(1) the preparation of agate coffee extract
Agate coffee medicinal material is on average added in three extractors A, B, C of group tank counter-flow extraction, add the ethanol of medicinal material weight 6-10 times, volume fraction 60-90%, extract at 60-80 DEG C, at gradient formation stages, A tank extraction time is respectively 5min, 15min, and B tank extraction time is 10min; In the extraction stage, each tank extraction time is 2h; In extraction ending phase, extraction time is 2h; Merge each tank extract, obtain agate coffee extract;
(2) the pretreatment of agate coffee extract
Adopt Alfa Laval disc centrifuge centrifugal under 6000r/min agate coffee extract, collect supernatant, discard sediment;
(3) ceramic membrane filter
By step (2) gained supernatant adopt membrane aperture to be that the ceramic membrane unit of 0.05 μm-0.2 μm carries out micro-filtration separating treatment, wherein the combination of unit is two strings four and formulas, fills 61,0.05 μm of-0.2 μm of film core, totally 488 in every root film pipe; Operating temperature: 25-30 DEG C, operating pressure: 0.2 MPa, obtains filtrate; After micro-filtration, wash 3 times with water to trapped fluid top, temperature is washed on top: 30-40 DEG C, and pressure is washed on top: 0.2-0.5MPa, obtains ceramic membrane filter liquid; Require filtrate turbidity≤3.0NTU;
(4) Vacuum Concentration
Adopt the filtered fluid of dual-effect concentrator to step (3) gained to concentrate, thickening temperature 70 DEG C, filtrate is concentrated in every 1ml concentrate containing 500mg medicinal material;
(5) spraying dry
Concentrate is carried out spraying dry, controls leaving air temp 70-80 DEG C, the dry thing of gained is Maca extract.
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CN103766907A (en) * 2014-02-20 2014-05-07 云南众爱生物科技有限公司 Pure maca tablets and preparation method thereof
CN104256608B (en) * 2014-10-11 2016-05-11 王衍彬 A kind of agate coffee extract health product and application thereof
CN105030872A (en) * 2015-07-30 2015-11-11 太阳树(厦门)生物工程有限公司 Extraction process for Maca extractive
CN105558243A (en) * 2016-01-04 2016-05-11 青海汇珍生物科技有限公司 Maca extract, maca candy sheet and preparation method thereof
CN105994861A (en) * 2016-05-30 2016-10-12 云南力奥天然饮品有限公司 Preparation technology of Maca coffee beverage
CN106434227A (en) * 2016-12-08 2017-02-22 枫林健康酒业有限公司 Anti-fatigue Maca wine and preparation method thereof
CN108272848A (en) * 2018-04-18 2018-07-13 佛山市飞程信息技术有限公司 A kind of extraction process of Maca extract
CN113575949B (en) * 2021-08-04 2024-01-05 湖南华诚生物资源股份有限公司 Maca concentrated juice and preparation method thereof

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