Steering angle U-shaped automatic assembling
Technical field
The present invention relates to automatic assembly equipment, particularly a kind of steering angle U-shaped automatic assembling.
Background technology
For the assembling of U-shaped of steering angle, be fitted together by the steel bar of with holes U-shaped and band guide pillar, mainly staff carries out large batch of assembling at present, and process is quite loaded down with trivial details, a large amount of waste manufacturing enterprises manpower and materials cost.
Summary of the invention
For overcoming the shortcomings and deficiencies of above-mentioned prior art, the present invention proposes a kind of steering angle U-shaped automatic assembling.
The technical solution used in the present invention is:
A kind of steering angle U-shaped automatic assembling, U-shaped of described steering angle comprises the steel bar of with holes U-shaped and band guide pillar, described automatic assembling comprises steel bar feed mechanism, U-shaped feed mechanism and rotating riveting mechanism, described rotating riveting mechanism comprises a riveter, described automatic assembling also comprises a rotating disk mechanism, described rotating disk mechanism comprises the dispenser of electromagnetic braking motor and control thereof, dispenser is established a round turntable, round turntable be circumferentially fixed with some rotating disk tools, also comprise the driving cylinder that the driving rotating disk be positioned at immediately below round turntable center carries out moving up and down, the riveter of described rotating riveting mechanism is positioned at directly over a certain rotating disk tool of rotating disk mechanism, the steel bar that steel bar feed mechanism sends out is placed on the rotating disk tool of rotating disk mechanism with U-shaped that U-shaped feed mechanism sends out by successively corresponding, is completed revolve riveting assembling by riveter.
Described rotating riveting mechanism is also provided with in the position of corresponding rotating disk tool for testing U-shaped the 6th correlation fiber device and reverberation electric installation whether coincide with steel bar contraposition.Described automatic assembling also comprises output of products mechanism, described output of products mechanism comprises certified products output channel, defective work output channel and output of products catching robot, certified products and defective work, according to the test result of described 6th correlation fiber device and reverberation electric installation, are put into certified products output channel, defective work output channel by output of products catching robot respectively.
Preferably, described rotating riveting mechanism also comprises the air nozzle that angle points to rotating disk tool and the iron filings recovery frame be located at below rotating disk tool.
Concrete, described steel bar feed mechanism comprise connect successively steel bar vibrating disk, steel bar is flat send track and the first steel bar tool, described first steel bar tool front end is provided with the first correlation fiber device; Described first steel bar tool side is also provided with the second steel bar tool placed side by side with it, described second steel bar tool front is provided with the rotary cylinder of an adjustment steel bar angle, described rotary cylinder is connected with the steel bar on the second steel bar tool by a rotary pneumatic pawl, described second steel bar tool is also provided with the second correlation fiber device and the 3rd correlation fiber device; Described steel bar feed mechanism also comprise for by steel bar from the first steel bar tool to the second steel bar tool, again to rotating disk tool transfer steel bar catching robot; The bracing wire sent in track and be provided with and transport steel bar put down by described steel bar, and steel bar is flat send track end to be provided with governor motor, and described bracing wire is connected in the rotating shaft of governor motor.
Described U-shaped feed mechanism comprise connect successively U-shaped vibrating disk, U-shaped flat send track and first U-shaped tool, described first U-shaped tool is provided with the 4th correlation fiber device; Described first U-shaped tool side is also provided with second U-shaped the tool placed side by side with it, described second U-shaped tool is also provided with the 5th correlation fiber device; Described steel bar feed mechanism also comprise for by U-shaped from first U-shaped tool to second U-shaped tool, again to rotating disk tool transfer U-shaped catching robot.
Preferably, described automatic assembling is provided with two rotating riveting mechanisms, is located at two different rotating disk tool places respectively.
Preferably, described steel bar catching robot is two pawl manipulators.
Further preferred, described output of products catching robot is other secures the buffer that alleviates mechanical strength when it captures product, and described buffer comprises spring.
Compared with prior art, beneficial effect of the present invention has:
(1) steering angle of the present invention U-shaped automatic assembling, steel bar is transmitted by steel bar feed mechanism, U-shaped feed mechanism transmits U-shaped, steel bar is placed on the rotating disk tool of rotating disk mechanism with U-shaped by successively corresponding, rotating disk tool is at dispenser and drive cylinder do intermittent rotation respectively and move up and down, and constantly circulates on each station, is completed revolve riveting assembling by riveter, realize full-automatic assembling, improve production efficiency;
(2) the present invention by the 6th correlation fiber device and reverberation electric installation test steel bar and U-shaped the installation on rotating disk tool whether accurate, whether test assembling result is qualified again after finishing assembly, by output of products catching robot, certified products and defective work are separated again, not only increase efficiency, also improve the quality of product;
(3) rotating riveting mechanism of the present invention is provided with air nozzle and iron filings recovery frame, clean out timely, improving the contraposition degree of accuracy of workpiece by revolving the iron filings that in riveting process, workpiece comes off;
(4) the present invention is provided with two rotating riveting mechanisms, and be located at two different rotating disk tool places respectively, two rotating riveting mechanisms are assembled simultaneously, improve packaging efficiency;
(5) output of products catching robot of the present invention is other secures one with the buffer of spring, and alleviate mechanical strength when it captures product, available protecting product quality, extends the service life of output of products catching robot.
Accompanying drawing explanation
Fig. 1 is the example structure schematic diagram of U-shaped of steering angle after steel bar of the present invention, U-shaped and assembling;
Fig. 2 is the structural representation of steering angle of the present invention U-shaped automatic assembling;
Fig. 3 is the structural representation of rotating disk mechanism of the present invention;
Fig. 4 is the structural representation of rotating riveting mechanism of the present invention;
Fig. 5 is the structural representation of steel bar feed mechanism of the present invention;
Fig. 6 is the structural representation of steel bar catching robot of the present invention;
Fig. 7 is the structural representation of U-shaped feed mechanism of the present invention;
Fig. 8 is the structural representation of U-shaped catching robot of the present invention;
Fig. 9 is the structural representation of output of products catching robot of the present invention.
Detailed description of the invention
For the ease of the understanding of those skilled in the art, below in conjunction with drawings and Examples, the present invention is described in further detail:
Disclosed a kind of steering angle U-shaped automatic assembling, U-shaped of described steering angle, as shown in Figure 1, comprise the steel bar of two guide pillars in band front end and bottom with U-shaped of the guide hole corresponding with described steel bar guide pillar, U-shaped both sides are waveform; The present invention proposes a kind of steering angle U-shaped automatic assembling, and steel bar similar to Figure 1 and U-shaped automatic assembling are got up, and makes U-shaped be riveted on two guide pillars of steel bar by two guide holes.
As shown in Figure 2, disclosed steering angle U-shaped automatic assembling, comprise send steel bar at the uniform velocity one by one steel bar feed mechanism 1, send U-shaped the feed mechanism 2 of U-shaped at the uniform velocity one by one, by steel bar and U-shaped the rotating riveting mechanism fitted together 3, rotating disk mechanism 4 and output of products mechanism 5; Also comprise and respectively U-shaped on the steel bar on steel bar feed mechanism 1 and U-shaped feed mechanism 2 is transferred to steel bar catching robot 110 on rotating disk mechanism and U-shaped catching robot 27.Described output of products mechanism comprises certified products output channel 51, defective work output channel 52 and output of products catching robot 53.
As shown in Figure 3,4, the dispenser 42 that described rotating disk mechanism 4 comprises electromagnetic braking motor 41 and controls, dispenser 42 is established a round turntable 43, round turntable 43 be circumferentially fixed with some rotating disk tools 44, also comprise the driving cylinder that the driving rotating disk be positioned at immediately below round turntable 43 center carries out moving up and down.The riveter 31 that described rotating riveting mechanism 3 comprises rotating riveting mechanism 3 described in a riveter 31 is positioned at directly over a certain rotating disk tool 44 of rotating disk mechanism 4; The steel bar that steel bar feed mechanism 1 sends out is placed on the rotating disk tool 44 of rotating disk mechanism 4 with U-shaped that U-shaped feed mechanism 2 sends out by successively corresponding, rotating disk tool is at dispenser and drive cylinder do intermittent rotation respectively and move up and down, constantly circulate on each station, completed by riveter 31 and revolve riveting assembling.Detailed process is: rotating disk mechanism is stabilized on a certain station, steel bar is placed on rotating disk tool 44 thereunder by steel bar catching robot 110, drive cylinder by rotating disk jack-up, rotating disk electromagnetic braking motor 41 and control dispenser 42 drive under, rotate a station, cylinder is driven to be left behind by rotating disk again, be stabilized on this station, U-shaped is placed on by U-shaped catching robot 27 puts well on the rotating disk tool 44 of steel bar, after completing contraposition, completed by riveter 31 and revolve riveting and assemble, the so different circulation of rotating disk is gone down.
Described rotating riveting mechanism 3 not only comprises riveter, also be provided with for testing U-shaped the 6th correlation fiber device 32 and reverberation electric installation 33 whether coincide with steel bar contraposition in the position of corresponding rotating disk tool 44, according to the test signal of the 6th correlation fiber device 32 and reverberation electric installation 33, judge whether U-shaped of correspondence be on the tram of rotating disk tool with steel bar, between contraposition whether coincide, until satisfy condition, then undertaken revolving riveting by riveter 31; After revolving riveting knot bundle, whether the product that the 6th correlation fiber device 32 and reverberation electric installation 33 are tested after assembling is again qualified, by the test result of output of products catching robot 53 according to described 6th correlation fiber device 32 and reverberation electric installation 33, certified products and defective work are put into certified products output channel 51, defective work output channel 52 respectively.
Described rotating riveting mechanism 3 also comprises the air nozzle 34 that angle points to rotating disk tool 44 and the iron filings recovery frame 35 be located at below rotating disk tool 44, and the iron filings produced when revolving riveting are blown into iron filings by air nozzle 34 and reclaim discharge in frame 35.Described automatic assembling is provided with two rotating riveting mechanisms, is located at two different rotating disk tool 44 places respectively.
As shown in Figure 5, described steel bar feed mechanism 1 comprises the steel bar vibrating disk 11 connected successively, steel bar is flat send track 12 and the first steel bar tool 13, described first steel bar tool 13 front end is provided with test steel bar the first correlation fiber device 14 that whether front and back position coincide on the first steel bar tool 13, during position suitable, steel bar captures by steel bar catching robot 110, be put on the second steel bar tool 15 placed side by side with the first steel bar tool 13, described second steel bar tool 15 rear is provided with the rotary cylinder 16 of an adjustment steel bar angle, described rotary cylinder 16 catches the steel bar on the second steel bar tool 15 by a rotary pneumatic pawl 17, by rotarily driving steel bar upset, until the 3rd correlation fiber device 19 whether the second correlation fiber device 18 of whether coincideing of the test steel bar front and back position that the second steel bar tool 15 is arranged and test steel bar put back test steel bar position and direction qualified after, then control steel bar catching robot 110 steel bar is transferred on rotating disk tool 44.The bracing wire sent in track 12 and be provided with and transport steel bar put down by described steel bar, and steel bar is flat send track 12 end to be provided with governor motor 111, and described bracing wire is connected in the rotating shaft of governor motor 111, as required, can regulate the travelling speed of governor motor and then adjustment steel bar.
As shown in Figure 6, described steel bar catching robot 110 is two pawl manipulators, handles the Standard Cylinder 113 comprising horizontal direction of steel bar catching robot 110, the thin cylinder 114 of vertical direction and stepper motor 115.
As shown in Figure 7, described U-shaped feed mechanism 2 comprise connect successively U-shaped vibrating disk 21, U-shaped flat send track 22 and first U-shaped tool 23, described first U-shaped tool 23 is provided with U-shaped of test the 4th correlation fiber device 24 that whether position coincide on first U-shaped tool 23; Described first U-shaped tool 23 side is also provided with second U-shaped the tool 25 placed side by side with it, described second U-shaped tool 25 is also provided with U-shaped of test the 5th correlation fiber device 26 that whether position coincide on second U-shaped tool 25; Described steel bar feed mechanism 1 also comprise for by U-shaped from first U-shaped tool, 23 to the second U-shaped tool 25, again to U-shaped the catching robot 27 that rotating disk tool 44 shifts.
As shown in Figure 8, described U-shaped catching robot 27 is also two pawl manipulators, and that handles U-shaped catching robot 27 comprises the pen type cylinder 28 of horizontal direction and the Standard Cylinder 29 of vertical direction.
As shown in Figure 9, described output of products catching robot 53 is other secures one with the buffer 54 of spring, and alleviate mechanical strength when it captures product, available protecting product quality, extends the service life of output of products catching robot.That handles output of products catching robot 53 comprises the pen type cylinder 55 of horizontal direction and the Standard Cylinder 56 of vertical direction.
The above embodiment only have expressed embodiments of the present invention; it describes comparatively concrete and detailed; but therefore can not be interpreted as the restriction to the scope of the claims of the present invention; in every case the technical scheme that the form of equivalent replacement or equivalent transformation obtains is adopted, all should within protection scope of the present invention.