CN103495625B - Five-axis full-automatic rounding machine - Google Patents

Five-axis full-automatic rounding machine Download PDF

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Publication number
CN103495625B
CN103495625B CN201310466530.0A CN201310466530A CN103495625B CN 103495625 B CN103495625 B CN 103495625B CN 201310466530 A CN201310466530 A CN 201310466530A CN 103495625 B CN103495625 B CN 103495625B
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China
Prior art keywords
plate
round machine
top roll
full
roll
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CN201310466530.0A
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CN103495625A (en
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刘秋珍
郭永强
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Henan Jintai container Technology Co., Ltd.
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ZHENGZHOU JINTAI CANNER CO Ltd
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Abstract

The invention discloses a five-axis full-automatic rounding machine which comprises a machine body, a handpiece, a power driving system and a control system, wherein a charging mechanism and a discharging mechanism are arranged on positions, at a charging port and a discharging port of the handpiece, of the machine body, and the handpiece comprises a feeding mechanism and a rounding mechanism which are arranged on the machine frame. A front roller pair and a back roller pair are arranged between the feeding mechanism and the rounding mechanism, the front roller pair is formed by a front upper roller and a front back roller, the back roller pair is formed by a back upper roller and a back lower roller, the front roller pair and the back roller pair are connected through a synchronous belt, a guide plate is arranged on the joint between the front roller pair and the back roller pair, the front lower roller is connected with a driving wheel, and the back upper roller is matched with the rounding mechanism in use. The five-axis full-automatic rounding machine has the advantages that the structure is simple, components are fast and convenient to replace, maintenance is facilitated, full-automatic mechanical rounding is achieved, production efficiency is greatly improved, production cost is reduced, the application range is wide, and manufacturing of workpieces of different diameters can be achieved.

Description

The full-automatic furling plate round machine of five axles
Technical field
The present invention relates to furling plate round machine, especially relate to the full-automatic furling plate round machine of a kind of five axle.
Background technology
The structure of conventional roll circular knitting machine is more complicated, and energy consumption is high, and adjustment inconvenience, the scope of application is limited, is difficult to the making meeting the large small workpiece of various different-diameter, and dismantles also extremely inconvenient in the maintenance process in later stage.
Summary of the invention
It is simple, easy to maintenance that the object of the invention is to provide a kind of structure, can meet the full-automatic furling plate round machine of five axles that different-diameter workpiece makes.
For achieving the above object, the present invention can take following technical proposals:
The full-automatic furling plate round machine of five axle of the present invention, comprise fuselage, head and and power drive line to unify control system, described fuselage is positioned at head charging aperture and discharge outlet is respectively arranged with discharge mechanism and discharging mechanism, described head comprises and is arranged on feed mechanism in frame and furling plate round machine structure, arrange between described feed mechanism and furling plate round machine structure by front top roll, front lower roll and rear top roll, before rear lower roll is formed, rear pair roller, before described, connected by Timing Belt between rear pair roller and its joining place is provided with guide plate, described front lower roll is connected with driving wheel, described rear top roll and furling plate round machine structure with the use of, described feed mechanism comprises the device for suction material moved up and down by the suction air cylinder driven be vertically set in frame, and described device for suction material front portion is provided with the pusher cylinder driving its horizontal movement, described furling plate round machine structure is included in the bolster described frame being parallel to the setting of rear top roll direction, on described bolster turning set be equipped with rear top roll with the use of mould, described mould is comprised and to be spirally connected the shaping header board and shaping rear plate that are integrated by bolt, described shaping header board offers relative to rear top roll side the arc groove face being mated use, be installed with pressing plate on described shaping header board top, in the rear the two ends of top roll be provided with described pressing plate with the use of locating piece, mold adjustment device is provided with above described pressing plate, described mold adjustment device comprises the location-plate be arranged in frame and the adjustment screw rod be movably arranged between location-plate and pressing plate, the upper end of described adjustment screw rod is fixed on location-plate by adjusting nut, and its lower end is hinged with the U-shaped block be fixed on pressing plate, described front top roll, between rear top roll and frame top, adjustment block is provided with stage clip, described discharge mechanism comprises the blowing platform that is horizontally set on fuselage and is arranged on blowing platform by its blowing plate moved up and down along rod of Driven by Hydraulic Cylinder, be positioned at furling plate round machine structure lower vertical in the front of described blowing plate and be provided with forward cam, above described blowing plate, be provided with holding pad and pressure wheel, described discharging mechanism comprises the charging tray and charging tray support that are engaged on furling plate round machine structure discharge outlet.
Described fuselage is provided with the lower limit sense switch of blowing plate, upper limit sense switch, working position sense switch and material without sense switch.
Described charging tray is provided with the full sense switch of material.
Guiding optical axis is vertically installed with between described blowing platform and blowing plate.
The cylinder barrel end of described suction cylinder is fixed on the slide plate that moves along rack level, and described slide plate is fixedly connected with the tailpiece of the piston rod of pusher cylinder; Described device for suction material comprises the linking arm being arranged on suction cylinder piston boom end, and described linking arm lower slide is provided with multiple slide block, and described slide block bottom is provided with sucker.
Described front top roll is all connected by meshed transmission gear with between front lower roll and between rear top roll with rear lower roll.
The invention has the advantages that structure is simple, part exchanging is convenient, is convenient to safeguard, achieve full-automatic mechanical volume circle, substantially increase production efficiency, reduce production cost, the scope of application is wide, can meet the making of different-diameter workpiece.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is that the A of Fig. 1 is to structural representation.
Fig. 3 is the I portion enlarged drawing of Fig. 2.
Fig. 4 is the structural representation of head in Fig. 1.
Fig. 5 is the plan structure schematic diagram of Fig. 4.
Fig. 6 is the B-B sectional view of Fig. 5.
Fig. 7 is the C-C sectional view of Fig. 5.
Detailed description of the invention
As Fig. 1, 2, 3, 4, 5, 6, shown in 7, the full-automatic furling plate round machine of five axle of the present invention, comprise fuselage, head 1 and and power drive line to unify control system, described fuselage is positioned at head 1 charging aperture and discharge outlet is respectively arranged with discharge mechanism and discharging mechanism, described head 1 comprises and is arranged on feed mechanism in frame 2 and furling plate round machine structure, arrange by front top roll 3 between described feed mechanism and furling plate round machine structure, front lower roll 4 and rear top roll 5, before rear lower roll 6 is formed, rear pair roller, all be connected by meshed transmission gear between described front top roll 3 with front lower roll 4 and between rear top roll 5 with rear lower roll 6, before described, connected by Timing Belt between rear pair roller and its joining place is provided with guide plate 7, described front lower roll 4 is connected with driving wheel 8, described driving wheel 8 is connected with the output of the drive motors 41 be arranged on fuselage, described rear top roll 5 and furling plate round machine structure with the use of, described feed mechanism comprises and drives by the suction cylinder 9 be vertically set in frame 2 device for suction material moved up and down, described device for suction material front portion is provided with the pusher cylinder 10 driving its horizontal movement, the cylinder barrel end of described suction cylinder 9 is fixed on along on the slide plate 37 of frame 2 horizontal movement, and described slide plate 37 is fixedly connected with the tailpiece of the piston rod of pusher cylinder 10, described device for suction material comprises the linking arm 38 being arranged on suction cylinder 9 piston rod end, is arranged at intervals with multiple slide block 39 that can horizontally slip in described linking arm 38 bottom, and described slide block 39 bottom is provided with sucker 40.As shown in Figure 6,7, described furling plate round machine structure is included in the bolster 11 described frame 2 being parallel to the setting of rear top roll 5 direction, on described bolster 11 turning set be equipped with rear top roll 5 with the use of mould, described mould is comprised and to be spirally connected the shaping header board 12 and shaping rear plate 13 that are integrated by bolt, described shaping header board 12 offers relative to rear top roll 5 side the arc groove face being mated use, be installed with pressing plate 14 on described shaping header board 12 top, in the rear the two ends of top roll 5 be provided with described pressing plate 14 with the use of locating piece 15; Mold adjustment device is provided with above described pressing plate 14, described mold adjustment device comprises the location-plate 16 be arranged in frame 2 and the adjustment screw rod 17 be movably arranged between location-plate 16 and pressing plate 14, the upper end of described adjustment screw rod 17 is fixed on location-plate 16 by upper and lower two adjusting nuts 18, its lower end is hinged with the U-shaped block 19 be fixed on pressing plate 14, be adjusted to the gap between mould and rear top roll 5 by adjusting nut 18, thus the different workpiece of diameter can be rolled out; Described front top roll 3, between rear top roll 5 and frame 2 top, adjustment block 20 is provided with stage clip 21, front top roll 3 and rear top roll 5 can be finely tuned along the vertical direction, the scope of adjustment is decided by the pressure of stage clip 21, thus meets different-thickness material and pass through from the gap between pair roller.As shown in Figure 1, 2, described discharge mechanism comprises the blowing platform 22 that is horizontally set on fuselage and is arranged on blowing platform 22 and drives its blowing plate 25 moved up and down along rod 24 by hydraulic cylinder 23, guiding optical axis 36 is vertically installed with between described blowing platform 22 and blowing plate 25, utilize the lifting process of guiding optical axis 36 pairs of blowing plates 25 to carry out guide-localization, described fuselage is provided with the lower limit sense switch 31 of blowing plate 25, upper limit sense switch 32, working position sense switch 33 and material without sense switch 34; Be positioned at furling plate round machine structure lower vertical in the front of described blowing plate 25 and be provided with forward cam 26, above described blowing plate 25, be provided with holding pad 27 and pressure wheel 28; Described discharging mechanism comprises the charging tray 29 and charging tray support 30 that are engaged on furling plate round machine structure discharge outlet, and described charging tray 29 is provided with the full sense switch 35 of material; In order to ensure safety, the gating location of head 1 being provided with double sheet detecting sensor, if can hard stop be ensured when device for suction material once picks up two materials, avoiding the generation of contingency.
The present invention in use, first pendulum material on blowing plate 25, expect automatically to brighten without sense switch 34 after material reach a certain height, then hydraulic cylinder 23 is utilized to make blowing plate 25 automatically increase by start button, after arriving certain altitude, working position sense switch 33 brightens, at this moment control system sends a signal of telecommunication and makes suction cylinder 9 descending, after sucker 40 holds material, suction cylinder 9 resets, then control system sends a signal of telecommunication and makes pusher cylinder 10 promote material to move forward, then before material enters successively, rear pair roller, last material enters furling plate round machine structure, under the roll-in of furling plate round machine structure, material is rolled into the different workpiece of diameter, last from discharging structure out, if the lamp went out for working position sense switch 33, blowing plate 25 will automatically rise under the promotion of hydraulic cylinder 23, quit work when working position sense switch 33 lamp is bright, circulation like this completes the continuity volume circle of workpiece, until material becomes to go out without sense switch 34 lamp represent that at this moment material is finished, then blowing plate 25 declines automatically, and placing materials carries out next working cycles again.

Claims (6)

1. the full-automatic furling plate round machine of axle, comprise fuselage, head (1) and power drive line are unified control system, described fuselage is positioned at head (1) charging aperture and discharge outlet is respectively arranged with discharge mechanism and discharging mechanism, it is characterized in that: described head (1) comprises and is arranged on feed mechanism in frame (2) and furling plate round machine structure, arrange by front top roll (3) between described feed mechanism and furling plate round machine structure, front lower roll (4) and rear top roll (5), before rear lower roll (6) is formed, rear pair roller, before described, connected by Timing Belt between rear pair roller and its joining place is provided with guide plate (7), described front lower roll (4) is connected with driving wheel (8), described rear top roll (5) and furling plate round machine structure with the use of, the suction cylinder (9) that described feed mechanism comprises by being vertically set in frame (2) drives the device for suction material moved up and down, and described device for suction material front portion is provided with the pusher cylinder (10) driving its horizontal movement, described furling plate round machine structure is included in the bolster (11) described frame (2) being parallel to the setting of rear top roll (5) direction, the upper turning set of described bolster (11) be equipped with rear top roll (5) with the use of mould, described mould is comprised and to be spirally connected the shaping header board (12) and shaping rear plate (13) that are integrated by bolt, described shaping header board (12) offers relative to rear top roll (5) side the arc groove face being mated use, pressing plate (14) is installed with on described shaping header board (12) top, in the rear the two ends of top roll (5) be provided with described pressing plate (14) with the use of locating piece (15), described pressing plate (14) top is provided with mold adjustment device, described mold adjustment device comprises the location-plate (16) be arranged in frame (2) and the adjustment screw rod (17) be movably arranged between location-plate (16) and pressing plate (14), the upper end of described adjustment screw rod (17) is fixed on location-plate (16) by adjusting nut (18), and its lower end is hinged with the U-shaped block (19) be fixed on pressing plate (14), described front top roll (3), between rear top roll (5) and frame (2) top, adjustment block (20) is provided with stage clip (21), described discharge mechanism comprises the blowing platform (22) that is horizontally set on fuselage and is arranged on blowing platform (22) and drives its blowing plate (25) moved up and down along rod (24) by hydraulic cylinder (23), be positioned at furling plate round machine structure lower vertical in the front of described blowing plate (25) and be provided with forward cam (26), described blowing plate (25) top is provided with holding pad (27) and pressure wheel (28), described discharging mechanism comprises the charging tray (29) and charging tray support (30) that are engaged on furling plate round machine structure discharge outlet.
2. the full-automatic furling plate round machine of five axle according to claim 1, is characterized in that: on described fuselage, be provided with the lower limit sense switch (31) of blowing plate (25), upper limit sense switch (32), working position sense switch (33) and material without sense switch (34).
3. the full-automatic furling plate round machine of five axle according to claim 1, is characterized in that: on described charging tray (29), be provided with the full sense switch (35) of material.
4. the full-automatic furling plate round machine of five axle according to claim 1, is characterized in that: between described blowing platform (22) and blowing plate (25), be vertically installed with guiding optical axis (36).
5. the full-automatic furling plate round machine of five axle according to claim 1, it is characterized in that: the cylinder barrel end of described suction cylinder (9) is fixed on along on the slide plate (37) of frame (2) horizontal movement, and described slide plate (37) is fixedly connected with the tailpiece of the piston rod of pusher cylinder (10); Described device for suction material comprises the linking arm (38) being arranged on suction cylinder (9) piston rod end, and described linking arm (38) lower slide is provided with multiple slide block (39), and described slide block (39) bottom is provided with sucker (40).
6. the full-automatic furling plate round machine of five axle according to claim 1, is characterized in that: described front top roll (3) is all connected by meshed transmission gear with between front lower roll (4) and between rear top roll (5) with rear lower roll (6).
CN201310466530.0A 2013-10-09 2013-10-09 Five-axis full-automatic rounding machine Active CN103495625B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN103495625B true CN103495625B (en) 2015-06-10

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105013894B (en) * 2015-08-06 2017-04-26 上海鼎凡电工机械股份有限公司 Edge rolling mechanism for automatic edge rolling machine
CN114669678B (en) * 2022-05-27 2022-09-27 山东交通职业学院 Three-roller edge rolling machine feeding device
CN115069847A (en) * 2022-08-03 2022-09-20 浙江义腾特种钢管有限公司 Rolling machine

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4549422A (en) * 1983-04-29 1985-10-29 Harrow Donald A Cup and roll machine
US5592844A (en) * 1994-08-10 1997-01-14 Elpatronic Ag Process and apparatus for rounding sheet-metal blanks
CN201644572U (en) * 2010-03-15 2010-11-24 河南承信齿轮传动有限公司 Full-automatic plate bending machine
CN201871599U (en) * 2010-09-07 2011-06-22 嘉善速腾机械制造有限公司 Automatic circle-rolling trimmer
CN102527785A (en) * 2010-12-29 2012-07-04 东莞市运东印刷制版设备有限公司 Full-automatic four-roller plate rolling machine
CN203565573U (en) * 2013-10-09 2014-04-30 郑州金泰制罐有限公司 Full-automatic five-shaft edge rolling machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4549422A (en) * 1983-04-29 1985-10-29 Harrow Donald A Cup and roll machine
US5592844A (en) * 1994-08-10 1997-01-14 Elpatronic Ag Process and apparatus for rounding sheet-metal blanks
CN201644572U (en) * 2010-03-15 2010-11-24 河南承信齿轮传动有限公司 Full-automatic plate bending machine
CN201871599U (en) * 2010-09-07 2011-06-22 嘉善速腾机械制造有限公司 Automatic circle-rolling trimmer
CN102527785A (en) * 2010-12-29 2012-07-04 东莞市运东印刷制版设备有限公司 Full-automatic four-roller plate rolling machine
CN203565573U (en) * 2013-10-09 2014-04-30 郑州金泰制罐有限公司 Full-automatic five-shaft edge rolling machine

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Effective date of registration: 20171103

Address after: 450001 southwest corner of intersection of West Fourth Ring Road and Holly Street, Zhengzhou high tech Industrial Zone, Henan, China

Patentee after: Henan Jintai container Technology Co., Ltd.

Address before: 450006 village entrance to Feng Wan, West Ring Road, Zhengzhou, Henan

Patentee before: Zhengzhou Jintai Canner Co., Ltd.

TR01 Transfer of patent right