CN103495625A - Five-axis full-automatic rounding machine - Google Patents
Five-axis full-automatic rounding machine Download PDFInfo
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- CN103495625A CN103495625A CN201310466530.0A CN201310466530A CN103495625A CN 103495625 A CN103495625 A CN 103495625A CN 201310466530 A CN201310466530 A CN 201310466530A CN 103495625 A CN103495625 A CN 103495625A
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- round machine
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Abstract
The invention discloses a five-axis full-automatic rounding machine which comprises a machine body, a handpiece, a power driving system and a control system, wherein a charging mechanism and a discharging mechanism are arranged on positions, at a charging port and a discharging port of the handpiece, of the machine body, and the handpiece comprises a feeding mechanism and a rounding mechanism which are arranged on the machine frame. A front roller pair and a back roller pair are arranged between the feeding mechanism and the rounding mechanism, the front roller pair is formed by a front upper roller and a front back roller, the back roller pair is formed by a back upper roller and a back lower roller, the front roller pair and the back roller pair are connected through a synchronous belt, a guide plate is arranged on the joint between the front roller pair and the back roller pair, the front lower roller is connected with a driving wheel, and the back upper roller is matched with the rounding mechanism in use. The five-axis full-automatic rounding machine has the advantages that the structure is simple, components are fast and convenient to replace, maintenance is facilitated, full-automatic mechanical rounding is achieved, production efficiency is greatly improved, production cost is reduced, the application range is wide, and manufacturing of workpieces of different diameters can be achieved.
Description
Technical field
The present invention relates to furling plate round machine, especially relate to the full-automatic furling plate round machine of a kind of five axle.
Background technology
The structure of conventional roll circular knitting machine is more complicated, and energy consumption is high, adjusts inconvenience, and the scope of application is limited, is difficult to meet the making of the large small workpiece of various different-diameters, and dismounting is also extremely inconvenient in the maintenance process in later stage.
Summary of the invention
It is a kind of simple in structure, easy to maintenance that the object of the invention is to provide, and can meet the full-automatic furling plate round machine of five axles that the different-diameter workpiece is made.
For achieving the above object, the present invention can take following technical proposals:
The full-automatic furling plate round machine of five axle of the present invention, comprise fuselage, head and and the power drive line control system of unifying, be positioned at the head charging aperture and the discharging opening place is provided with respectively discharge mechanism and discharging mechanism on described fuselage, described head comprises feed mechanism and the furling plate round machine structure be arranged on frame, between described feed mechanism and furling plate round machine structure, arrange by front top roll, front lower roll and rear top roll, before rear lower roll formation, rear pair roller, before described, connect by Timing Belt between rear pair roller and be provided with guide plate at its joining place, described front lower roll is connected with driving wheel, described rear top roll and furling plate round machine structure are used in conjunction with, described feed mechanism comprises the device for suction material moved up and down by the suction air cylinder driven be vertically set on frame, is provided with the pusher cylinder that drives its horizontal movement in described device for suction material front portion, described furling plate round machine structure is included on described frame and is parallel to the bolster that rear top roll direction arranges, on described back shaft, turning set is equipped with the mould be used in conjunction with rear top roll, described mould comprises by the bolt plate after the moulding header board that is integrated and moulding that is spirally connected, offer with respect to rear top roll one side the arc groove face that is mated use on described moulding header board, be installed with pressing plate on described moulding header board top, be provided with the locating piece be used in conjunction with described pressing plate at the two ends of described rear top roll, be provided with mold adjustment device above described pressing plate, described mold adjustment device comprise be arranged on the location-plate on frame and be movably arranged on location-plate and pressing plate between the adjustment screw rod, the upper end of described adjustment screw rod is fixed on location-plate by adjusting nut, and its lower end is hinged with the U-shaped piece be fixed on pressing plate, be provided with stage clip by adjustment block respectively between described front top roll, rear top roll and frame top, described discharge mechanism comprises the blowing platform be horizontally set on fuselage and is arranged on the blowing platform its blowing plate moved up and down along rod by Driven by Hydraulic Cylinder, be positioned at furling plate round machine structure lower vertical in the place ahead of described blowing plate and be provided with forward cam, above described blowing plate, be provided with holding pad and pressure wheel, described discharging mechanism comprises charging tray and the charging tray support that is engaged on furling plate round machine structure discharging opening place.
Be provided with lower limit sense switch, upper limit sense switch, working position sense switch and the material of blowing plate without sense switch on described fuselage.
Be provided with the full sense switch of material on described charging tray.
Be vertically installed with the guiding optical axis between described blowing platform and blowing plate.
The cylinder barrel end of described suction cylinder is fixed on along on the slide plate of frame horizontal movement, and described slide plate is fixedly connected with the tailpiece of the piston rod of pusher cylinder; Described device for suction material comprises the linking arm that is arranged on suction cylinder piston boom end, in described linking arm bottom, slides and is provided with a plurality of slide blocks, in described slide block bottom, is provided with sucker.
Between described front top roll and front lower roll and between rear top roll and rear lower roll, all by meshed transmission gear, be connected.
The invention has the advantages that simple in structurely, part exchanging is convenient, is convenient to safeguard, has realized full-automatic mechanical volume circle, has greatly improved production efficiency, has reduced production cost, and the scope of application is wide, can meet the making of different-diameter workpiece.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is that the A of Fig. 1 is to structural representation.
Fig. 3 is the I section enlarged drawing of Fig. 2.
Fig. 4 is the structural representation of head in Fig. 1.
Fig. 5 is the plan structure schematic diagram of Fig. 4.
Fig. 6 is the B-B cutaway view of Fig. 5.
Fig. 7 is the C-C cutaway view of Fig. 5.
The specific embodiment
As Fig. 1, 2, 3, 4, 5, 6, shown in 7, the full-automatic furling plate round machine of five axle of the present invention, comprise fuselage, head 1 and and the power drive line control system of unifying, be positioned at head 1 charging aperture and discharging opening place and be provided with respectively discharge mechanism and discharging mechanism on described fuselage, described head 1 comprises feed mechanism and the furling plate round machine structure be arranged on frame 2, between described feed mechanism and furling plate round machine structure, arrange by front top roll 3, front lower roll 4 and rear top roll 5, before rear lower roll 6 formations, rear pair roller, between described front top roll 3 and front lower roll 4 and between rear top roll 5 and rear lower roll 6, all by meshed transmission gear, be connected, before described, connect by Timing Belt between rear pair roller and be provided with guide plate 7 at its joining place, described front lower roll 4 is connected with driving wheel 8, described driving wheel 8 is connected with the output of drive motors 41 on being arranged on fuselage, described rear top roll 5 is used in conjunction with the furling plate round machine structure, described feed mechanism comprises the device for suction material moved up and down by suction cylinder 9 drivings that are vertically set on frame 2, be provided with the pusher cylinder 10 that drives its horizontal movement in described device for suction material front portion, the cylinder barrel end of described suction cylinder 9 is fixed on along on the slide plate 37 of frame 2 horizontal movements, and described slide plate 37 is fixedly connected with the tailpiece of the piston rod of pusher cylinder 10, described device for suction material comprises the linking arm 38 that is arranged on suction cylinder 9 piston rod ends, in described linking arm 38 bottoms, is arranged at intervals with a plurality of slide blocks that can horizontally slip 39, in described slide block 39 bottoms, is provided with sucker 40.As shown in Figure 6,7, described furling plate round machine structure is included on described frame 2 and is parallel to the bolster 11 that rear top roll 5 directions arrange, on described back shaft 11, turning set is equipped with the mould be used in conjunction with rear top roll 5, described mould comprises by the bolt plate 13 after the moulding header board 12 that is integrated and moulding that is spirally connected, offer with respect to rear top roll 5 one sides the arc groove face that is mated use on described moulding header board 12, be installed with pressing plate 14 on described moulding header board 12 tops, be provided with the locating piece 15 be used in conjunction with described pressing plate 14 at the two ends of described rear top roll 5; Be provided with mold adjustment device above described pressing plate 14, described mold adjustment device comprise the location-plate 16 be arranged on frame 2 and be movably arranged on location-plate 16 and pressing plate 14 between adjustment screw rod 17, the upper end of described adjustment screw rod 17 is fixed on location-plate 16 by upper and lower two adjusting nuts 18, its lower end is hinged with the U-shaped piece 19 be fixed on pressing plate 14, be adjusted to the gap between mould and rear top roll 5 by adjusting nut 18, thereby can roll out the different workpiece of diameter; Be provided with stage clip 21 by adjustment block 20 respectively between described front top roll 3, rear top roll 5 and frame 2 tops, front top roll 3 and rear top roll 5 can be finely tuned along the vertical direction, the scope of adjusting is decided by the pressure of stage clip 21, thereby meet the different-thickness material, from the gap between pair roller, passes through.As shown in Figure 1, 2, described discharge mechanism comprises the blowing platform 22 be horizontally set on fuselage and is arranged on blowing platform 22 by hydraulic cylinder 23 its blowing plates 25 that move up and down along rod 24 of driving, be vertically installed with guiding optical axis 36 between described blowing platform 22 and blowing plate 25, utilize the lifting process of 36 pairs of blowing plates 25 of guiding optical axis to carry out guide-localization, be provided with lower limit sense switch 31, upper limit sense switch 32, working position sense switch 33 and the material of blowing plate 25 without sense switch 34 on described fuselage; Be positioned at furling plate round machine structure lower vertical in the place ahead of described blowing plate 25 and be provided with forward cam 26, be provided with holding pad 27 and pressure wheel 28 above described blowing plate 25; Described discharging mechanism comprises charging tray 29 and the charging tray support 30 that is engaged on furling plate round machine structure discharging opening place, is provided with the full sense switch 35 of material on described charging tray 29; In order to guarantee safety, be provided with the double sheet detecting sensor in the charging aperture position of head 1, if can guarantee hard stop when device for suction material once picks up two materials, avoid the generation of contingency.
The present invention in use, at first on blowing plate 25, pendulum is expected, after material reach a certain height, material brightens automatically without sense switch 34, then by start button, utilize hydraulic cylinder 23 to make blowing plate 25 automatic-ascendings, after arriving certain altitude, working position sense switch 33 brightens, at this moment control system is sent a signal of telecommunication and is made suction cylinder 9 descending, after sucker 40 holds material, suction cylinder 9 resets, then control system is sent a signal of telecommunication and is made pusher cylinder 10 promote materials to move forward, then before material enters successively, rear pair roller, last material enters the furling plate round machine structure, under the roll-in of furling plate round machine structure, material is rolled into to the different workpiece of diameter, finally from discharging structure out, if the lamp went out for working position sense switch 33, blowing plate 25 under the promotion of hydraulic cylinder 23 by automatic-ascending, when bright the quitting work of working position sense switch 33 lamps, the continuity volume circle of the workpiece that circulated like this, mean that at this moment material is finished until material becomes to go out without sense switch 34 lamps, and then blowing plate 25 descends automatically, and placing materials carries out next working cycles again.
Claims (6)
1. the full-automatic furling plate round machine of axle, comprise fuselage, head (1) and the power drive line control system of unifying, be positioned at head (1) charging aperture and discharging opening place and be provided with respectively discharge mechanism and discharging mechanism on described fuselage, it is characterized in that: described head (1) comprises feed mechanism and the furling plate round machine structure be arranged on frame (2), between described feed mechanism and furling plate round machine structure, arrange by front top roll (3), front lower roll (4) and rear top roll (5), before rear lower roll (6) formation, rear pair roller, before described, connect by Timing Belt between rear pair roller and be provided with guide plate (7) at its joining place, described front lower roll (4) is connected with driving wheel (8), described rear top roll (5) is used in conjunction with the furling plate round machine structure, described feed mechanism comprises the device for suction material moved up and down by suction cylinder (9) driving be vertically set on frame (2), is provided with the pusher cylinder (10) that drives its horizontal movement in described device for suction material front portion, described furling plate round machine structure is included on described frame (2) and is parallel to the bolster (11) that rear top roll (5) direction arranges, at the upper turning set of described back shaft (11), the mould be used in conjunction with rear top roll (5) is housed, described mould comprises by the bolt plate (13) after the moulding header board (12) that is integrated and moulding that is spirally connected, above with respect to rear top roll (5) one sides, offer the arc groove face that is mated use at described moulding header board (12), be installed with pressing plate (14) on described moulding header board (12) top, be provided with the locating piece (15) be used in conjunction with described pressing plate (14) at the two ends of described rear top roll (5), be provided with mold adjustment device in described pressing plate (14) top, described mold adjustment device comprise the location-plate (16) be arranged on frame (2) and be movably arranged on location-plate (16) and pressing plate (14) between adjustment screw rod (17), it is upper that the upper end of described adjustment screw rod (17) is fixed on location-plate (16) by adjusting nut (18), and its lower end is hinged with the U-shaped piece (19) be fixed on pressing plate (14), be provided with stage clip (21) by adjustment block (20) respectively between described front top roll (3), rear top roll (5) and frame (2) top, described discharge mechanism comprises the blowing platform (22) be horizontally set on fuselage and is arranged on the upper blowing plate (25) that drives it to move up and down along rod (24) by hydraulic cylinder (23) of blowing platform (22), be positioned at furling plate round machine structure lower vertical in the place ahead of described blowing plate (25) and be provided with forward cam (26), in described blowing plate (25) top, be provided with holding pad (27) and pressure wheel (28), described discharging mechanism comprises charging tray (29) and the charging tray support (30) that is engaged on furling plate round machine structure discharging opening place.
2. the full-automatic furling plate round machine of five axle according to claim 1, is characterized in that: be provided with lower limit sense switch (31), upper limit sense switch (32), working position sense switch (33) and the material of blowing plate (25) without sense switch (34) on described fuselage.
3. the full-automatic furling plate round machine of five axle according to claim 1, is characterized in that: be provided with the full sense switch (35) of material on described charging tray (29).
4. the full-automatic furling plate round machine of five axle according to claim 1, is characterized in that: be vertically installed with guiding optical axis (36) between described blowing platform (22) and blowing plate (25).
5. the full-automatic furling plate round machine of five axle according to claim 1, it is characterized in that: the cylinder barrel end of described suction cylinder (9) is fixed on along the slide plate (37) of frame (2) horizontal movement upper, and described slide plate (37) is fixedly connected with the tailpiece of the piston rod of pusher cylinder (10); Described device for suction material comprises the linking arm (38) that is arranged on suction cylinder (9) piston rod end, in described linking arm (38) bottom, slides and is provided with a plurality of slide blocks (39), in described slide block (39) bottom, is provided with sucker (40).
6. the full-automatic furling plate round machine of five axle according to claim 1 is characterized in that: between described front top roll (3) and front lower roll (4) and between rear top roll (5) and rear lower roll (6), all by meshed transmission gear, be connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310466530.0A CN103495625B (en) | 2013-10-09 | 2013-10-09 | Five-axis full-automatic rounding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310466530.0A CN103495625B (en) | 2013-10-09 | 2013-10-09 | Five-axis full-automatic rounding machine |
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| Publication Number | Publication Date |
|---|---|
| CN103495625A true CN103495625A (en) | 2014-01-08 |
| CN103495625B CN103495625B (en) | 2015-06-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310466530.0A Active CN103495625B (en) | 2013-10-09 | 2013-10-09 | Five-axis full-automatic rounding machine |
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| CN (1) | CN103495625B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105013894A (en) * | 2015-08-06 | 2015-11-04 | 上海鼎凡电工机械股份有限公司 | Novel edge rolling mechanism for automatic edge rolling machine |
| CN114669678A (en) * | 2022-05-27 | 2022-06-28 | 山东交通职业学院 | Three-roller edge rolling machine feeding device |
| CN115069847A (en) * | 2022-08-03 | 2022-09-20 | 浙江义腾特种钢管有限公司 | Rolling machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4549422A (en) * | 1983-04-29 | 1985-10-29 | Harrow Donald A | Cup and roll machine |
| US5592844A (en) * | 1994-08-10 | 1997-01-14 | Elpatronic Ag | Process and apparatus for rounding sheet-metal blanks |
| CN201644572U (en) * | 2010-03-15 | 2010-11-24 | 河南承信齿轮传动有限公司 | Full-automatic plate bending machine |
| CN201871599U (en) * | 2010-09-07 | 2011-06-22 | 嘉善速腾机械制造有限公司 | Automatic circle-rolling trimmer |
| CN102527785A (en) * | 2010-12-29 | 2012-07-04 | 东莞市运东印刷制版设备有限公司 | Full-automatic four-roller plate rolling machine |
| CN203565573U (en) * | 2013-10-09 | 2014-04-30 | 郑州金泰制罐有限公司 | Full-automatic five-shaft edge rolling machine |
-
2013
- 2013-10-09 CN CN201310466530.0A patent/CN103495625B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4549422A (en) * | 1983-04-29 | 1985-10-29 | Harrow Donald A | Cup and roll machine |
| US5592844A (en) * | 1994-08-10 | 1997-01-14 | Elpatronic Ag | Process and apparatus for rounding sheet-metal blanks |
| CN201644572U (en) * | 2010-03-15 | 2010-11-24 | 河南承信齿轮传动有限公司 | Full-automatic plate bending machine |
| CN201871599U (en) * | 2010-09-07 | 2011-06-22 | 嘉善速腾机械制造有限公司 | Automatic circle-rolling trimmer |
| CN102527785A (en) * | 2010-12-29 | 2012-07-04 | 东莞市运东印刷制版设备有限公司 | Full-automatic four-roller plate rolling machine |
| CN203565573U (en) * | 2013-10-09 | 2014-04-30 | 郑州金泰制罐有限公司 | Full-automatic five-shaft edge rolling machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105013894A (en) * | 2015-08-06 | 2015-11-04 | 上海鼎凡电工机械股份有限公司 | Novel edge rolling mechanism for automatic edge rolling machine |
| CN105013894B (en) * | 2015-08-06 | 2017-04-26 | 上海鼎凡电工机械股份有限公司 | Edge rolling mechanism for automatic edge rolling machine |
| CN114669678A (en) * | 2022-05-27 | 2022-06-28 | 山东交通职业学院 | Three-roller edge rolling machine feeding device |
| CN115069847A (en) * | 2022-08-03 | 2022-09-20 | 浙江义腾特种钢管有限公司 | Rolling machine |
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| Publication number | Publication date |
|---|---|
| CN103495625B (en) | 2015-06-10 |
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Effective date of registration: 20171103 Address after: 450001 southwest corner of intersection of West Fourth Ring Road and Holly Street, Zhengzhou high tech Industrial Zone, Henan, China Patentee after: Henan Jintai container Technology Co., Ltd. Address before: 450006 village entrance to Feng Wan, West Ring Road, Zhengzhou, Henan Patentee before: Zhengzhou Jintai Canner Co., Ltd. |