CN103481143B - Batch multi-surface stone material grinding method and stone grinding machine for implementing same - Google Patents
Batch multi-surface stone material grinding method and stone grinding machine for implementing same Download PDFInfo
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- CN103481143B CN103481143B CN201310442627.8A CN201310442627A CN103481143B CN 103481143 B CN103481143 B CN 103481143B CN 201310442627 A CN201310442627 A CN 201310442627A CN 103481143 B CN103481143 B CN 103481143B
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- 239000004575 stone Substances 0.000 title claims abstract description 132
- 239000000463 material Substances 0.000 title claims abstract description 117
- 238000000227 grinding Methods 0.000 title claims abstract description 43
- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000011265 semifinished product Substances 0.000 claims description 22
- 239000011230 binding agent Substances 0.000 claims description 17
- 230000003028 elevating effect Effects 0.000 claims description 14
- 229910001651 emery Inorganic materials 0.000 claims description 13
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 6
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 6
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 239000002383 tung oil Substances 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 239000000047 product Substances 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 abstract 3
- 238000002844 melting Methods 0.000 abstract 1
- 230000008018 melting Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 9
- 238000003754 machining Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000001788 irregular Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
The invention discloses a batch multi-surface stone material grinding method. The batch multi-surface stone material grinding method includes placing a fixture on a flat plate, cushioning a gasket at the bottom of the fixture, flatly laying to-be-machined stone materials in the fixture at intervals, pouring adhesion agents into gaps among the to-be-machined stone materials and gaps among the stone materials and the fixture, enabling the to-be-machined stone materials to be fixedly integrally adhered with the fixture after the adhesion agents are cooled, positioning the fixture on a workbench by using the lower surface of the fixture as a reference surface, grinding the upper surfaces of the to-be-machined stone materials, turning the fixture over to grind the to-be-machined stone materials after the ground upper surfaces of the to-be-machined stone materials are flat, and grinding the to-be-machined stone materials to obtain semi-finished stone materials with identical thicknesses and parallel upper and lower surfaces; melting the adhesion agents, taking out the semi-finished stone materials, transversely overlapping the upper and lower surfaces of the semi-finished stone materials with one another, abutting the semi-finished stone materials to the inner side walls of the fixture, and pressing the semi-finished stone materials on one side of the fixture by the aid of screws; fixing the semi-finished stone materials, and grinding the left and right surfaces of the semi-finished stone materials to obtain finished stone materials which are of square structures.
Description
Technical field
The present invention relates to field of stone processing, especially a kind of for the irregular stone material batch multiaspect method for grinding of surface configuration and the stone mill implementing the method.
Background technology
The application of current stone material widely, but stone material is carried out to the plant equipment comparatively backwardness of grinding, especially for multiple surfacings of the irregular stone material of surface configuration, because its shape, size differ, surface irregularity, therefore main difficult point is the batch positioning and clamping to stone material.At present can only single clamping for this processing of stone, single grinding is carried out to the stone material after clamping, because clamping number is few, causes the efficiency of grinding low.And multiple grindings are carried out to stone material, that wants multiple clamping exactly, and the obvious like this error that can increase stone material grinding, the such as depth of parallelism, gauge, therefore current stone material not only working (machining) efficiency is low, and production cost is high, poor quality.
Summary of the invention
The present invention will solve the shortcoming of above-mentioned prior art, provides a kind of stone material batch multiaspect method for grinding and implements the stone mill of the method, realizes the batch clamping of stone material and processes, improve working (machining) efficiency and the quality of irregularly shaped stone material, reduce production cost.
The present invention solves the technical scheme that its technical problem adopts: this stone material batch multiaspect method for grinding, and grinding step is as follows:
(1) first fixture is placed on flat board, fixture is the frame structure of upper and lower opening, is lined with one deck pad in the bottom surface of fixture, is laid in fixture by stone material interval to be processed, the height of fixture is less than the height of stone material to be processed, and the top and bottom of stone material to be processed are all protruded outside fixture;
(2) binding agent is poured in the gap toward the gap between stone material to be processed, between stone material and fixture into, makes stone material to be processed and fixture adhere into an entirety after binding agent cooling;
(3) upper and lower surface of fixture is the plane be parallel to each other, with the lower surface of fixture for datum level is located on the table, workbench is provided with the cushion block of support fixture, make the stone material bottom surface to be processed in fixture unsettled, and soft backing plate is lined with between workbench and stone material to be processed, treat processing stone material upper surface and carry out grinding, after stone material upper surface to be processed polishes by fixture conversely, with the upper surface of fixture for datum level is positioned on the cushion block of workbench, to the grinding of stone material lower surface, after grinding, obtain the semi-finished product stone material that thickness is identical, upper and lower surface is parallel;
(4) by the mode of heating, the binding agent in fixture is melted, take out semi-finished product stone material, by the upper and lower surface lateral stacking of semi-finished product stone material together, semi-finished product stone material is put into fixture and is leaned against the madial wall of fixture, fixture madial wall is mutually vertical with the upper and lower surface of fixture, the side screw in compression semi-finished product stone material of fixture;
(5), after fixing semi-finished product stone material, with the upper and lower surface of fixture for datum level is located on the table, and the left and right of grinding semi-finished product stone material is surperficial, obtains the finished product stone material of square structure.
In this grinding process, fixture clamping is on stone mill, to have good positioning fixture, like this according to the positioner designed between fixture and stone mill, ensure the accurate location to stone material, stone material adopts binding agent and fixture to be fixed together, binding agent adopts can the material of heat fused, the depth of parallelism after the grinding of such stone material upper and lower surface and thickness error very little, then stone material is reorientated according to these two surfaces, size, the squareness in such each face of guarantee stone material are all very accurate, ensure that the quality of stone material.And adopt in this way, solve the mode of production of stone material grinding handwork for a long time, mechanization degree is high, achieves the batch grinding of stone material, improves production efficiency.
Wherein binding agent is made up of following component according to weight: rosin 50 parts ~ 80 parts, pitch 30 parts ~ 50 parts, tung oil 10 parts ~ 20 parts.Because the effect needing to reach heat fused, hardening by cooling bonding applied in the method by binding agent, therefore mainly rosin is adopted, rosin fusing point is low, be solid at normal temperatures, bond effect is very good, adds pitch simultaneously, and the effect of pitch and rosin is close, and better to the bond effect of stone material, there is reinforced cementitious effect; And tung oil has dry cooling soon, bond effect is good, incidentally accelerates the effect of binding agent bonding, enhances productivity.
The stone mill of this enforcement stone material batch multiaspect method for grinding, comprise lathe bed, the rear end of lathe bed is provided with column, column slidably connects and waves working head, and on column, be provided with the elevating screw driving and wave working head and slide up and down, elevating screw lower end to be arranged on lathe bed and to be connected with the dwang driving elevating screw to rotate, and the outer end of dwang passes lathe bed outer end and is provided with lifting handwheel; Wherein wave between working head and column and be provided with bearing, the outer end of waving working head is provided with emery wheel and waves handle, and the one end of waving working head is provided with the motor driving emery wheel to rotate; Its medial bed upper surface is provided with movable table, movable table is provided with the fixture of fixation workpiece.Lathe bed is provided with slide rail, and wherein stir yourself workbench is slidably mounted on slide rail, and installs flexible handle in the outer end of workbench.This reasonable in design, be arranged on column by elevating screw, elevating screw is connected by dwang and extend out to lathe bed front end, and operating personnel get final product the lifting of easy operation emery wheel and wave before lathe bed, control the movement of workbench simultaneously, realize the batch grinding to stone material.
Wherein fixture is square frame structure, the front end of fixture is provided with a row and penetrates screw in fixture, wherein the front and back end of fixture is respectively equipped with fixed edge, fixed edge has draw-in groove, wherein movable table is provided with the eyelet bolt be connected in draw-in groove, one end of eyelet bolt is rotatably connected on movable table, and eyelet bolt has been threaded nut.Be convenient to be fixed in fixture by stone material like this, mould is fixing on the table, fast easy for installation, improve working (machining) efficiency.
The effect that the present invention is useful is: the present invention realizes effects on surface stone material in irregular shape and carries out batch and be fixed in fixture, realize stone material batch machining, this fixed form is not limited to the shape of stone material, size and surface irregularity, fixing simple, improve the working (machining) efficiency of stone material, and be origin reference location with fixture, machining accuracy is high, and quality is good.Be equipped with the stone mill being convenient to batch machining, quick to fixture convenient fixing, emery wheel process operation is easy simultaneously, and multiple directions regulate, and realize rapid stock-removal.
Accompanying drawing explanation
Fig. 1 is that fixture of the present invention is placed on the dull and stereotyped upper structural representation installing stone material to be processed;
Fig. 2 is the structural representation that fixture of the present invention installs on the table;
Fig. 3 is the structural representation of screw in compression semi-finished product stone material in fixture in the present invention;
Fig. 4 is the front view of stone mill of the present invention;
Fig. 5 is the top view of stone mill of the present invention.
Description of reference numerals: lathe bed 1, column 2, elevating screw 3, waves working head 4, bearing 5, emery wheel 6, waves handle 7, motor 8, dwang 9, lifting handwheel 10, workbench 11, fixture 12, flexible handle 13, slide rail 14, eyelet bolt 15, nut 16, stone material 17 to be processed, binding agent 18, screw 19, dull and stereotyped 20, pad 21, cushion block 22, soft backing plate 23.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described:
This stone material batch multiaspect method for grinding, grinding step is as follows:
As shown in Figure 1: first fixture 12 is placed on dull and stereotyped 20 by (1), fixture 12 is the frame structure of upper and lower opening, one deck pad 21 is lined with in the bottom surface of fixture 12, stone material 17 interval to be processed is laid in fixture 12, the height of fixture 12 is less than the height of stone material 17 to be processed, makes the top and bottom of stone material 17 to be processed all protrude outside fixture 12;
(2) binding agent 18 is poured in the gap toward the gap between stone material 17 to be processed, between stone material to be processed 17 and fixture 12 into, and binding agent 18 makes stone material 17 to be processed and fixture 12 adhere into an entirety after cooling;
As shown in Figure 2: the upper and lower surface of (3) fixture 12 is the plane be parallel to each other, with the lower surface of fixture 12 for datum level is positioned on workbench 11, workbench 11 is provided with the cushion block 22 of support fixture, make stone material to be processed 17 bottom surface in fixture 12 unsettled, and between workbench 11 and stone material to be processed 17, be lined with soft backing plate 23, treat processing stone material 17 upper surface and carry out grinding, after stone material 17 upper surface to be processed polishes by fixture 12 conversely, with the upper surface of fixture 12 for datum level is positioned on the cushion block 22 of workbench 11, treat the grinding of processing stone material 17 lower surface, thickness is obtained identical after grinding, the semi-finished product stone material that upper and lower surface is parallel,
As shown in Figure 3: the binding agent 17 in fixture 12 is melted by the mode of heating by (4), take out semi-finished product stone material, by the upper and lower surface lateral stacking of semi-finished product stone material together, semi-finished product stone material is put into fixture 12 and is leaned against the madial wall of fixture 12, fixture 12 madial wall is mutually vertical with the upper and lower surface of fixture 12, the side screw in compression semi-finished product stone material of fixture 12;
(5) after fixing semi-finished product stone material, with the upper and lower surface of fixture 12 for datum level is positioned on workbench 11, and the left and right of grinding semi-finished product stone material is surperficial, obtains the finished product stone material of square structure.
Wherein binding agent is made up of following component according to weight: rosin 50 parts ~ 80 parts, pitch 30 parts ~ 50 parts, tung oil 10 parts ~ 20 parts.
As shown in accompanying drawing 4,5: the stone mill of this enforcement stone material batch multiaspect method for grinding, comprise lathe bed 1, the rear end of lathe bed 1 is provided with column 2, column 2 slidably connects and waves working head 4, and on column 2, be provided with the elevating screw 3 driving and wave working head 4 and slide up and down, elevating screw 3 lower end to be arranged in lathe bed 1 and to be connected with the dwang 9 driving elevating screw 3 to rotate, and the outer end of dwang 9 passes lathe bed 1 outer end and is provided with lifting handwheel 10; Wherein wave between working head 4 and column 2 and be provided with bearing 5, the outer end of waving working head 4 is provided with emery wheel 6 and waves handle 7, and the inner of waving working head 4 is provided with the motor 8 driving emery wheel 6 to rotate; Its medial bed 1 upper surface is provided with movable table 11, movable table 11 is provided with the fixture 12 of fixation workpiece.Lathe bed 1 is provided with slide rail 14, and wherein movable table 11 is slidably mounted on slide rail 14, and installs flexible handle 13 in the outer end of movable table 11.
Wherein fixture 12 is square frame structure, the front end of fixture 12 is provided with a row and penetrates screw 19 in fixture 12, wherein the front and back end of fixture 12 is respectively equipped with fixed edge, fixed edge has draw-in groove, wherein movable table 11 is provided with the eyelet bolt 15 be connected in draw-in groove, one end of eyelet bolt 15 is rotatably connected on movable table 11, and eyelet bolt 15 has been threaded nut 16.
Wherein eyelet bolt 15 is connected in the draw-in groove of fixture 12, by fixture 12 location and installation on workbench 11, workbench 11 moves forward and backward and shifts one's position on lathe bed 1, and emery wheel 6 can around column 2 left-right rotation by waving working head 4, realize emery wheel 6 moving left and right during processing of stone, and the rotation of elevating screw 3 controls the lifting of waving working head 4, rotating lifting handwheel 10 makes elevating screw 3 rotate, thus emery wheel 6 is moved up and down, this mechanism operation is simply light, the all directions realized between emery wheel and stone material move, complete the large area grinding to stone material, operating efficiency is high.
Although the present invention has illustrated by reference to preferred embodiment and has described, those skilled in the art should understand, and in the scope of claims, can do the various change in form and details.
Claims (4)
1. a stone material batch multiaspect method for grinding, is characterized in that: grinding step is as follows:
(1) first fixture is placed on flat board, fixture is the frame structure of upper and lower opening, is lined with one deck pad in the bottom surface of fixture, is laid in fixture by stone material interval to be processed, the height of fixture is less than the height of stone material to be processed, and the top and bottom of stone material to be processed are all protruded outside fixture;
(2) binding agent is poured in the gap toward the gap between stone material to be processed, between stone material and fixture into, makes stone material to be processed and fixture adhere into an entirety after binding agent cooling;
(3) upper and lower surface of fixture is the plane be parallel to each other, with the lower surface of fixture for datum level is located on the table, workbench is provided with the cushion block of support fixture, make the stone material bottom surface to be processed in fixture unsettled, and soft backing plate is lined with between workbench and stone material to be processed, treat processing stone material upper surface and carry out grinding, after stone material upper surface to be processed polishes, fixture is turned over, with the upper surface of fixture for datum level is positioned on the cushion block of workbench, to the grinding of stone material lower surface, after grinding, obtain the semi-finished product stone material that thickness is identical, upper and lower surface is parallel;
(4) by the mode of heating, the binding agent in fixture is melted, take out semi-finished product stone material, by the upper and lower surface lateral stacking of semi-finished product stone material together, semi-finished product stone material is put into fixture and is leaned against the madial wall of fixture, fixture madial wall is mutually vertical with the upper and lower surface of fixture, the side screw in compression semi-finished product stone material of fixture;
(5), after fixing semi-finished product stone material, with the upper and lower surface of fixture for datum level is located on the table, and the left and right of grinding semi-finished product stone material is surperficial, obtains the finished product stone material of square structure.
2. stone material batch multiaspect method for grinding according to claim 1, is characterized in that: described binding agent is made up of following component according to weight: rosin 50 parts ~ 80 parts, pitch 30 parts ~ 50 parts, tung oil 10 parts ~ 20 parts.
3. one kind implements the claims the stone mill of stone material batch multiaspect method for grinding in 1, comprise lathe bed (1), it is characterized in that: the rear end of described lathe bed (1) is provided with column (2), column (2) slidably connects and waves working head (4), and on column (2), be provided with driving wave the elevating screw (3) that working head (4) slides up and down, elevating screw (3) lower end to be arranged in lathe bed (1) and to be connected with the dwang (9) driving elevating screw (3) to rotate, and the outer end of dwang (9) passes lathe bed (1) outer end and is provided with lifting handwheel (10); Described waving between working head (4) and column (2) is provided with bearing (5), and the outer end of waving working head (4) is provided with emery wheel (6) and waves handle (7), and the one end of waving working head (4) is provided with the motor (8) driving emery wheel (6) to rotate; Described lathe bed (1) upper surface is provided with workbench (11), workbench (11) is provided with the fixture (12) of fixation workpiece, lathe bed (1) is provided with slide rail (14), described workbench (11) is slidably mounted on slide rail (14), and installs flexible handle (13) in the outer end of workbench (11).
4. stone mill according to claim 3, it is characterized in that: described fixture (12) is square frame structure, the front end of fixture (12) is provided with a row and penetrates screw (19) in fixture (12), the front and back end of described fixture (12) is respectively equipped with fixed edge, fixed edge has draw-in groove, described workbench (11) is provided with the eyelet bolt (15) be connected in draw-in groove, one end of eyelet bolt (15) is rotatably connected on workbench (11), and eyelet bolt (15) has been threaded nut (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310442627.8A CN103481143B (en) | 2013-09-26 | 2013-09-26 | Batch multi-surface stone material grinding method and stone grinding machine for implementing same |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310442627.8A CN103481143B (en) | 2013-09-26 | 2013-09-26 | Batch multi-surface stone material grinding method and stone grinding machine for implementing same |
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| Publication Number | Publication Date |
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| CN103481143A CN103481143A (en) | 2014-01-01 |
| CN103481143B true CN103481143B (en) | 2015-07-15 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105081907A (en) * | 2015-08-25 | 2015-11-25 | 天下石仓（天津）有限公司 | Novel rapid hole grinding machine for stone plates |
| CN107052949A (en) * | 2017-03-30 | 2017-08-18 | 绵阳晟昊光电科技有限公司 | The accurate grinding equipment and method for grinding of a kind of photoelectric tube square tube |
| CN107471005A (en) * | 2017-09-08 | 2017-12-15 | 彭海成 | A kind of high efficient mill plate machining device |
| CN107650014A (en) * | 2017-12-29 | 2018-02-02 | 扬州霞光光电有限公司 | The new fine-grinding and polishing accessory that a kind of wedge-shaped mirrors are processed in pairs |
| CN114131433A (en) * | 2021-11-26 | 2022-03-04 | 开封贝斯科超硬材料有限公司 | Integral CBN cutter grinding process |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2127334Y (en) * | 1992-08-11 | 1993-02-24 | 江苏省苏州非金属矿工业设计研究院 | Cutter grinder for processing non-conventional type sides of stone |
| US5496206A (en) * | 1994-11-14 | 1996-03-05 | Young; Thomas D. | Building block face enhancement apparatus |
| AU5004997A (en) * | 1996-10-28 | 1998-05-22 | Hmt Technology Corporation | Apparatus for polishing planar substrates between rotating plates |
| CN1084243C (en) * | 1999-09-26 | 2002-05-08 | 戚道易 | Method for processing shaped stone material and its equipment |
| CN201030500Y (en) * | 2007-02-15 | 2008-03-05 | 厦门银联石业有限公司 | Stone grinder |
| CN202411990U (en) * | 2011-12-22 | 2012-09-05 | 福建省南安市恒隆机械有限公司 | Improved structure of automatic stone surface processing machine |
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Effective date of registration: 20240410 Address after: Room 301, Building 3, Green Valley Information Industry Park, No. 368 Chengbei Street, Liandu District, Lishui City, Zhejiang Province, 323000 Patentee after: LISHUI CITY REALWISE SCIENCE & TECHNOLOGY DEVELOPMENT CO.,LTD. Country or region after: China Address before: 323000 No. 84 Development North Road, Liandu District, Lishui City, Zhejiang Province Patentee before: ZHEJIANG WELLREAL SCIENCE & TECHNOLOGY DEVELOPMENT CO.,LTD. Country or region before: China |