CN103478876B - Solid ecological culturing and drying integrated machine - Google Patents
Solid ecological culturing and drying integrated machine Download PDFInfo
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- CN103478876B CN103478876B CN201310440165.6A CN201310440165A CN103478876B CN 103478876 B CN103478876 B CN 103478876B CN 201310440165 A CN201310440165 A CN 201310440165A CN 103478876 B CN103478876 B CN 103478876B
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Abstract
The invention belongs to the technical field of biological fermentation and in particular relates to a solid ecological culturing and drying integrated machine. The integrated machine comprises a hot air generation system, a liquid input device, a rotary material processing system, a machine frame device, a cyclone separator and a function control system. According to the integrated machine, related structures are researched and developed bionically, related links of an aerobic biological fermentation and temperature-sensitive drying process can be automatically controlled, good ventilation and proper temperature and humidity conditions are provided, efficient culturing of probiotic groups are guaranteed, better sealing performance can be effectively achieved, and the contaminating microorganism rate is controlled to be less than 1%; the integrated machine is suitable for large-scale industrial production of the integration of aerobic probiotic solid culturing and temperature-sensitive drying.
Description
Technical field
The invention belongs to technical field of biological fermentation, the plant layoutization being specifically related to aerobic bioreactor fermentation is produced, and as animal microorganism feed additive production, medicine bioengineering pharmacy, food fermentation are produced, and aerobic flora solid fermentation cultivates the association area of producing.
Background technology
Probio can make various functional microbial preparation.The mycoplasma that probio generates in metabolic process is rich in important bioactivator.As a kind of novel animal microorganism feed addictive, have and have no side effect, can growth of animal be promoted, improve feed conversion ratio, improve animal alimentary canal micro-ecological environment, strengthen the advantages such as animal immunizing power.Aerobic beneficial flora cultivated by how environmental with optimal condition from bionics angle, high efficiency solid; and can in rapid draing probiotic's culture material under comparatively cryogenic conditions etc. difficulties; become the bottleneck that biological fermentation field plant layoutization is produced, received much concern.Especially today of abuse of antibiotics, actively find Substitutes For Antibiotic, large-scale development green animal husbandry is the important research work being related to national economy.At present about the factorial praluction mode of probio solid culture, still static culture is confined to, artificial stirring, show as oxygen supply insufficient, stacking material internal temperature is higher, non-uniform temperature, humidity is unstable, there is the situations such as serious anaerobic fermentation, cause aerobic number of live bacteria of probiotics not high, active poor.Although may can reach certain level by probio gemma number in finished product, output is not high.In addition, manually turn cultivation material and bacterial spore passivity can be caused to suck operating personnel's respiratory system, cause opportunistic.The problem accompanied is that cultivation material after aerobic bioreactor has fermented how can in (≤50 DEG C) rapid draing under comparatively cryogenic conditions, is also current probiotic solid fermentation factorial praluction and different kind organism pharmacy, a great problem that faces of the factorial praluction of field of food fermentation.
The present invention can follow the growth and metabolizing needed for the breeding of nature aerobic growth of probiotics; the correlated condition of the applicable aerobic beneficial flora growth reproduction of optimization is provided from bionics angle; high efficiency aerobic bioreactor fermentation beneficial flora; and at short notice; with cultivation-drying integrated mode oxygen-enriched fermentation and quick temperature sensitive dry fermentation materials; protect beneficial flora active to the utmost; reduce miscellaneous bacteria rate to greatest extent, can be plant layout and produce aerobic probiotic products and provide that new and effective solid ecological is cultivated, dry integrated machine.
The research and apply of current functional microbial forage additive is one of developing focus of Animal husbandry production, profitable strain and metabolite thereof have high organism metabolism regulatory function and trophism, it is the effective means alleviating abuse of antibiotics present situation, being that relevant functional department of country is current does one's utmost one of technological applications project promoted, and the industrialized production equipment technology of different kind organism pharmacy, food production field also all needs transformation to regenerate.
Because the present invention is as the main body key equipment of the biofermentations such as probio; can directly utilize agricultural byproducts raw material to carry out plant layout oxygen enrichment biofermentation to produce; and adopt solid fermentation than current liquid fermentation; the production efficiency of the products such as performance animal additive for microbe feedstuff can be made, product quality greatly improves; production cost significantly reduces; market application foreground is wide, and the raising of its economic benefit will be extremely remarkable.
Summary of the invention
The object of this invention is to provide one can under comparatively cryogenic conditions; aerobic beneficial flora and quick temperature sensitive drying (≤50 DEG C) cultivation material is cultivated with the ecological biomimetic type of cultivation-drying integrated mode; protect beneficial flora active to the utmost; the solid ecological reducing miscellaneous bacteria rate is to greatest extent cultivated, dry integrated machine, and technical scheme is as follows:
A kind of solid ecological is cultivated, dry integrated machine, and its composition comprises hot blast generation systems, liquid input device, rotation material handling system, stand arrangement, cyclone separator 9 and function control system successively.
Described hot blast generation systems comprises air-blast device 1 and connected heating air intake bobbin device 2 and blast pipe 3.
Described air-blast device 1 comprises the cultivation Middle pressure draught fan 1-2 of connecting fan three-way elbow 1-3 respectively and dry high pressure positive blower 1-1, support fixing by blower rack 14, blower fan three-way elbow 1-3 exports and is connected with heating air intake bobbin device 2, cultivate Middle pressure draught fan 1-2 and dry high pressure positive blower 1-1, being provided with air filter in air inlet respectively, infecting for preventing the miscellaneous bacteria in cultivation, dry run.
Described heating air intake bobbin device 2 comprises the stainless steel outer tube 2-3 of pipe 2-2 and outside thereof in refractory ceramics, electric heater unit 2-1 is provided with in pipe 2-2 in refractory ceramics, communicated with rotation material handling system by reducing airduct 2-4 and blast pipe elbow 2-5 and blast pipe 3, blast pipe elbow 2-5 is for connecting reducing airduct 2-4 and blast pipe 3 and making the two angle be 90 °, nearly air-blast device 1 side stainless steel outer tube 2-3 outer surface is provided with terminal box 2-6, is electrically connected respectively with the electric heater unit 2-1 in pipe 2-2 in refractory ceramics and function control system.
Described liquid input device comprises the elbow liquid loader 17 at the blast pipe elbow 2-5 place of liquid front pump 15 and connection liquid front pump 15 and hot blast generation systems, wherein the liquid pipe of elbow liquid loader 17 stretches to automatic control rotary barrel 6 inlet side barrel body end cover 4 medial center mouth in blast pipe 3 is managed, the liquid outlet of elbow liquid loader 17 is provided with hot air flow distributor, the plectane that hot air flow distributor is covered with hole (hole diameter is generally 2mm) by convex is formed, it is convex surface facing air side barrel body end cover 7 direction, and be fixed on around inlet side barrel body end cover 4 medial center mouth by 4 stainless steel tubes.By hot air flow distributor, both can make that column is distinguished and admirable is broken up, and be conducive to cultivating, dry time hot air flow present even, soft state; Also even, the soft state of closed inoculation strain liquid and material automatic humidification function can be realized.During work, liquid front pump 15 will with cultivation Middle pressure draught fan 1-2 and the running of automatic control rotary barrel 6 synchronous averaging.
Described electric heater unit 2-1 is arranged in the refractory ceramics pipe 2-2 of heating air intake bobbin device 2, by 65 six high temperature resistant silicon strip 2-1-4 in hole, 2 trapezoidal stainless steel steel bar end-rack 2-1-2, 2 trapezoidal steel bar internal frame 2-1-3 and 4 stainless steel long bolt 2-1-1 and corresponding some nuts, pad and the porcelain tube 2-1-5 that fills a vacancy form half cage concave frame, be each passed through six hole high temperature resistant silicon strip 2-1-4 two stomidiums by stainless steel long bolt 2-1-1, trapezoidal steel bar internal frame 2-1-3, trapezoidal stainless steel steel bar end-rack 2-1-2 and fill a vacancy porcelain tube 2-1-5 and nut are fixed, form 3, each mask has 4 holes, 5KW can be respectively respectively for 2, 220V is high temperature resistant, and heating wire 2-1-6 comes and goes in inserting hole respectively, have 6 high temperature resistant heating wire 2-1-6 and form 3, be divided into 2 groups, wherein 1 group is formed respectively with spaced 3 high temperature resistant heating wire 2-1-6, often organize each formation 6 terminations, in the terminal box 2-6 near air-blast device 1 side, star-like connection method is adopted to connect 3 terminations in 3 tunnels of high temperature resistant heating wire in every group respectively, another 3 terminations are connected with 3 live wires of 380V power supply respectively, and accept the control of function control system, when performing ecological cultivation function, only starting 1 group of 3 high temperature resistant heating wire and cultivating Middle pressure draught fan 1-2 and rotary barrel synchronous working, when performing functions/drying, work asynchronously starting 2 groups of 6 high temperature resistant heating wire and dry high pressure positive blower 1-1 and automatic control rotary barrel simultaneously.
Described stand arrangement comprises frame 23 below automatic control rotary barrel 6 and aggregate plate device 22, plays and supports and the effect of gathering materials.
Described rotation material handling system comprises automatic control rotary barrel 6, be placed in the cylindrical shell charging and discharging device 5 in the middle part of automatic control rotary barrel 6, automatic control rotary barrel 6 hollow, two ends add silica gel sealing bar by inlet side barrel body end cover 4 and air side barrel body end cover 7 and seal, and blast pipe 3 is connected with automatic control rotary barrel 6 concentric, axial with air side barrel body end cover 7 center respectively at inlet side barrel body end cover 4 with discharge pipe 8; Automatic control rotary barrel 6 outer wall two ends are respectively equipped with cylindrical shell swing-around trajectory 13; Power spindle 24 and slave spindle 21 frame are on frame 23 liang of side shaft holders, axially parallel with automatic control rotary barrel 6, two main shafts are arranged with respectively 2 power arbor wheels 25 and driven arbor wheel 20, totally 4 arbor wheels, power arbor wheel 25, driven arbor wheel 20 and twice cylindrical shell swing-around trajectory 13 close contact, reductor 16 and frame 23 side power spindle 24 are connected with shaft coupling, rotary power is provided, drives automatic control rotary barrel 6 to rotate by 2 power arbor wheels 25 and with the twice cylindrical shell swing-around trajectory 13 of its close contact; 2 on opposite side slave spindle 21 driven arbor wheels 20 then rotate with automatic control rotary barrel 6 as the driven support of automatic control rotary barrel 6; The line at inlet side barrel body end cover 4 and air side barrel body end cover 7 center and power arbor wheel 25 and driven arbor wheel 20 center is 90 ° of angles; Rotating cylinder stability can be kept.Reductor 16 is electrically connected with function control system, controls it open or stop by function control system; The Periodic Rotating of automatic control rotary barrel 6 and stop and set adjustment by reductor arbitrarily by the time-controlling apparatus of function control system.
Inlet side barrel body end cover 4 and the air side barrel body end cover 7 of described automatic control rotary barrel 6 both sides are equipped with end cap twin shaft connector 19 and end cap locker 18, for the opening and closing of end cap and fixing; Inlet side barrel body end cover 4 and air side barrel body end cover 7 medial surface are equipped with trapezoidal seal groove, outer narrow inner wide, be inlaid with 10mm square silica gel sealing bar (size of square silicon strip is generally 10mm), can be close to automatic control rotary barrel 6 both sides end face of flange, ensure sealing property when inlet side barrel body end cover 4 and air side barrel body end cover 7 are closed; The both sides of air side barrel body end cover 7 flange are respectively equipped with clamping rings, its lower methods, rack 23 both sides are respectively equipped with shell flange connecting rod tension hook 26, before charging or opening end door, must to be strained and fixed ring with shell flange connecting rod tension hook 26, for fixing automatic control rotary barrel 6, prevent its rotation and end cap 7 dystopy from opening.
The electric motor fan blade cover of described reductor 16 also can be provided with an armature, for under stopping reductor duty, can ease rotation electric motor fan blade, automatic control rotary barrel 6 charging and discharging device 6 and both sides end cap 4 is controlled by rotating spindle adjustable, 7 in assigned address attitude, is convenient to charging and open and close barrel body end cover.
Described automatic control rotary barrel 6 inwall two offsides are axially located respectively to be provided with one respectively and are stirred flitch 6-1, two stir the flitch each inclination opposite each other 5 ° of center line vertically vertical with automatic control rotary barrel 6 inwalls respectively, can improve the mixing effect of the axial back and forth movement of material during cylindrical shell rotation; Distribute with two offsides and stir the two offside axial locations that flitch respectively differs automatic control rotary barrel 6 inwall places at 90 ° of angles, respectively be provided with a cracker 6-2 respectively, each cracker is made up of 6 pieces of radial directions trapezoid flakeboard 6-3 that stands respectively, even and the axial lineal layout of respective distance, its each trapezoid flakeboard is all radial with cylinder inwall, axially in both direction deflection 6 °, the radial direction of each 3 pieces of trapezoid flakeboard 6-3 in each cracker 6-2 mid point both sides and the skew direction of axis contrary; This composite inclined mode and shape can effectively particle to avoid the spherical caking of material to greatest extent and to improve material stirring effect.
Described air side barrel body end cover 7 medial center hole place is provided with the powder stopper of labyrinth trellis, and is fixed on discharge pipe 8 mouth of pipe surrounding inside air side barrel body end cover 7 by 4 stainless steel tubes; The type of flow of hot air flow convolution zigzag path can be caused to stop that in hot air flow, powder is escaped.
Described charging and discharging device 5 is provided with into and out of bin gate, is generally designed to rectangle into and out of bin gate, and rectangle adopts double door axles to be connected to automatic control rotary barrel 6 into and out of the horizontal side of bin gate, can push away in level and open or oppositely close.Charging and discharging outdoors side are provided with sealing function when silica gel plate has a closedown, fixing into and out of bin gate in automatic control rotary barrel 6 barrel doorframe when being provided with bolt locking device herein for closing into and out of bin gate; When automatic control rotary barrel 6 barrel doorframe is separately provided with a short screw for opening into and out of bin gate and automatic control rotary barrel 6 barrel keep radially 90 ° of states to fix, for self-emptying, be furnished with movable feeding guide-plate in addition and be placed in into and out of bin gate place, for charging.
The diameter of described discharge pipe 8 is greater than the diameter of blast pipe 3; Blast pipe 3 and each one end of discharge pipe 8 are respectively with the inlet side barrel body end cover 4 of automatic control rotary barrel 6 both sides with air side barrel body end cover 7 centre bearing is concentric, be axially connected, and the another two ends of blast pipe 3 and discharge pipe 8 are connected with adopting the security of flange moving casing mode between blast pipe elbow 2-5 and cyclonic separation cylindrical shell 11 air inlet respectively.Adopt such connected mode can ensure the security of automatic control rotary barrel 6 rotary course, guarantee that miscellaneous part can not be dumb and be shifted due to rotation contingent in the rotary course of automatic control rotary barrel 6.
Described cyclone separator comprises the cylinder central tube 10 on cyclonic separation cylindrical shell 11 and top thereof, the conical shell 12 of bottom, the discharge pipe 8 of automatic control rotary barrel 6 and cyclonic separation cylindrical shell 11 connect at the tangent place of circumference and communicate, and connecting pipe place is provided with electric heating coupling, hygroreceptor and thermometer.Air-out is distinguished and admirable along cyclonic separation cylindrical shell inwall High Rotation Speed, and the powder that can make to escape on a small quantity to rotate along conical shell with rotary airflow and declines and collect, and the distinguished and admirable cylinder central tube 10 from cyclonic separation cylindrical shell 11 top of air-out is discharged.
Described function control system and air-blast device 1, electric heater unit 2-1, liquid front pump 15, electric heating coupling, hygroreceptor, reductor 16 electrically connect, and pass through work and the stopping of the above-mentioned each parts of microcomputer controller intelligentized control method.When electric heater unit 2-1 quits work, and air-blast device 1 still works on a period of time, and its time postponing work can set adjustment arbitrarily by time-controlling apparatus.
Utilize the switching that a kind of solid ecological provided by the present invention is cultivated, dry integrated machine can realize cultivation and functions/drying, when perform ecological cultivate function time, only start 1 group 3 high temperature resistant heating wire 2-1-6 and cultivate Middle pressure draught fan 1-2 and automatic control rotary barrel 6 works asynchronously; When performing functions/drying, 2 groups 6 high temperature resistant heating wire 2-1-6 and dry high pressure positive blower 1-1 will be started and automatic control rotary barrel 6 works asynchronously simultaneously.
Major functions and features of the present invention is as follows:
In same equipment, the disposable ecological aerobic of probio that completes is cultivated and efficient temperature sensitive dry materials, and can appear the maximization of effect suddenly, effective anti-miscellaneous bacteria infects, and highlights all-in-one advantage.
1, the ecology of aerobic bioreactor fermentation is cultivated
The cooperation of each correlation function can meet probio ecology and cultivate requirement, the rotary barrel work regulated and controled by time-controlling apparatus, material that can be the suitableeest intensity of stirring makes material fully obtain oxygen, fully realize aerobic bioreactor attenuation degree even, temperature control system and MCS, by wind-force distributor, can make material in rotating cylinder be in the suitable Ecology culture environment of epidemic disaster.
2, the closed vaccination ways of liquid spawn is safe, quick, even, easy
Can under closed sterile soft state, by the collaborative work of strain liquid by inoculation system, wind-force distributor and system of automatically stirring, strain liquid evenly can be inoculated and be mixed in cultivation material.Its feature shows as: safe, quick, even, easy.
3, rational temperature sensitive drying efficiency is high, contributes to keeping probiotic active and quantity
At hot blast generation systems, rotate material handling system, cyclone separator is simultaneously under duty, and the distinguished and admirable drying of fast low temperature of 43 ± 2 DEG C high efficiency can take away the moisture cultivated in material, reaches quick temperature sensitive drying but can maintain the ideal effect of microbial activity.
The application's patented product is according to different production object; relevant running parameter can be changed; the aerobic probio that plant layout manufacture is different and specific mycoplasma; it is the key equipment of green functional animal microorganism feed additive production; also be medicine bioengineering pharmacy, food fermentation production, and the association area relating to aerobic flora solid fermentation cultivation production is improved the quality of products and the novel device of efficiency.
The present invention is applicable to aerobic prebiotic mushroom solid culture and temperature sensitive drying integrated plant layoutization is produced.
The present invention's capacity that ferments can be 2500L.All-in-one adopts No. 304 stainless steel materials and micro computer automatic control technology, from bionics angle development dependency structure, can the fermentation of Automated condtrol aerobic bioreactor and the related link of temperature sensitive dry run, good ventilation and suitable epidemic disaster condition are provided, guarantee the high effect culture of beneficial flora, and can effectively reach good closed performance, miscellaneous bacteria rate is controlled below 1%.Strain liquid (inoculum concentration accounts for 20% of culture substrate) can be quantitatively inoculated by safety closed type by humidity self-control and bacterium liquid inoculation input system.The application's patented product can carry out multi-functional machine, simple and effective, after completing the work of probio aerobic bioreactor fermented and cultured, in original cultivation rotary barrel, continuity can complete temperature sensitive, quick, heated-air drying work, make fermentation materials water content be reduced to less than 10%, and effectively can keep BA and the high-quality bacterial strain Number of spores of cultivating flora.
This product adopts the built-in striker plate of drum-type to stir material, and rotary barrel madial wall is respectively equipped with the flakeboard that both sides reversed dip stirs flitch and its difference 90 DEG C of axial distribution, with strengthen solid culture-dried material radial direction, axially stir and mixed function.Rotating cylinder end cap adopts cross-compound arrangement to ensure flexible opening and closing and good sealing property.Connect end cap centre bearing and flange moving casing respectively in two ends separately into and out of airduct, do not affect miscellaneous part when this connected mode can ensure that rotary barrel rotates, performance safety is reliable.The heating of hot blast generation systems adopts unique fast wind heating arrangement, be equipped with blower fan combination and temperature sensitive control system, meet the quick temperature sensitive demand of the ecological condition of culture of aerobic prebiotic mushroom and the drying of cultivation solid material, adopt the correlation function such as suitable epidemic disaster and stirring in micro computer epidemic disaster controller auto-adjustment control rotating cylinder.Discharge pipe connects a cyclone separator.Reclaim escape dust, air outlet is without drop visible.
Accompanying drawing explanation
Fig. 1 is that solid ecological is cultivated, the front view of dry integrated machine structural representation;
Fig. 2 is the left view that solid ecological is cultivated, dry integrated machine rotates material handling system and stand arrangement structural representation;
Fig. 3 is that solid ecological is cultivated, the front view of dry integrated machine hot blast generation systems structural representation;
Fig. 4 is that solid ecological is cultivated, the front view of dry integrated machine electric heater unit structural representation;
Fig. 5 is that solid ecological is cultivated, the right view of dry integrated machine electric heater unit structural representation;
Fig. 6 is that solid ecological is cultivated, the front view of dry integrated machine automatic control rotary barrel inner tube wall structural representation;
Fig. 7 is that solid ecological is cultivated, the expanded view of dry integrated machine automatic control rotary barrel inner tube wall structural representation;
Fig. 8 is the right view of cracker structural representation in solid ecological cultivation, dry integrated machine automatic control rotary barrel inner tube wall expanded view;
Fig. 9 is that solid ecological is cultivated, dry integrated machine function control system circuit diagram.SS1 is dry temperature control, and SS2 is dry stirring time control, and SS3 is dry ventilation, and SS4 is dry stirring, and SS5 cultivates temperature control, and the wet control of SS6 cultivation, SS7 stirs time control, and SS8 is blower fan time control.
Wherein, 1-air-blast device; The dry high pressure positive blower of 1-1-; 1-2-cultivates Middle pressure draught fan; 1-3-blower fan three-way elbow; 2-heats air intake bobbin device; 2-1-electric heater unit; 2-1-1-long bolt (4); 2-1-2-end-rack (2); 2-1-3-internal frame (2); 2-1-4-is high temperature resistant silicon strip (65); 2-1-5-porcelain tube; 2-1-6-is high temperature resistant heating wire (6); Pipe in 2-2-refractory ceramics; 2-3-stainless steel outer tube; 2-4-reducing airduct; 2-5-blast pipe elbow; 2-6-terminal box; 3-blast pipe; 4-inlet side barrel body end cover; 5-cylindrical shell charging and discharging device; 6-automatic control rotary barrel; 6-1-stirs flitch (2 pieces); 6-2-cracker (2 cover); 6-3-flakeboard (6 pieces/cover); 7-air side barrel body end cover; 8-discharge pipe; 9-cyclone separator; 10-cylinder central tube; 11-cyclonic separation cylindrical shell; 12-conical shell; 13-cylindrical shell swing-around trajectory (2); 14-blower rack; 15-liquid front pump; 16-reductor; 17-elbow liquid input control device; 18-end cap locker (6 cover); 19-end cap twin shaft connector; The driven arbor wheel of 20-(2); 21-slave spindle; 22-aggregate plate device; 23-frame; 24-power spindle; 25-power arbor wheel (2); 26-shell flange connecting rod tension hook.
Figure 10-Figure 15 is the accompanying drawing of detailed description of the invention.
Figure 10 is that bacillus amyloliquefaciens 3 batches of solid ecological cultivate average pH dynamic change figure;
Figure 11 is that bacillus amyloliquefaciens 3 batches of solid ecological cultivate mean temperature dynamic change figure;
Figure 12 is that bacillus amyloliquefaciens 3 batches of solid ecological cultivate medial humidity dynamic change figure;
Figure 13 is that bacillus amyloliquefaciens 3 batches of solid ecological cultivate average viable count dynamic change figure;
Figure 14 is water content after the drying of bacillus amyloliquefaciens 3 batches of solid ecological cultures;
Figure 15 is gemma rate after the drying of bacillus amyloliquefaciens 3 batches of solid ecological cultures.
Detailed description of the invention
Embodiment 1
With capacity 2500L, its equipment self-weight about 3 tons is example.As shown in Figure 1-2, by hot blast generation systems, liquid input device, rotate material handling system, stand arrangement, cyclone separator, function control system formed for solid ecological cultivation of the present invention, dry integrated machine structure structure.
1, hot blast generation systems
Hot blast generation systems such as Fig. 3 comprises air-blast device 1 and connected heating air intake bobbin device 2 and blast pipe 3.
Air-blast device 1 comprises cultivation Middle pressure draught fan 1-2 and dry high pressure positive blower 1-1, and connecting fan threeway is curved respectively, and 1-3, supports fixing by blower rack 14, and the curved 1-3 outlet of blower fan threeway is connected with heating air intake bobbin device 2 again.Two air inlet places are provided with air filter, infect for preventing the miscellaneous bacteria in cultivation, dry run.
Heating air intake bobbin device 2 comprises and being made up of pipe 2-2 in refractory ceramics and stainless steel outer tube 2-3, and nearly blower fan side stainless steel outer tube 2-3 outer surface is provided with terminal box 2-6, is provided with electric heater unit 2-1 in refractory ceramics in pipe 2-2.Communicated with rotation material handling system by reducing airduct 2-4 and blast pipe elbow 2-5 and blast pipe 3.
As Fig. 4, Fig. 5, electric heater unit 2-1 is arranged in the refractory ceramics pipe 2-2 of heating air intake bobbin device 2, the half cage concave frame be made up of the six high temperature resistant silicon strips in hole and trapezoidal steel bar forms 3, be each passed through silicon strip two stomidium with 4 stainless steel screw rods and screw to fix, each mask has 4 holes, 5KW can be respectively for 2, 220V is high temperature resistant heating wire comes and goes respectively and interts wherein, have 6 high temperature resistant heating wire and form 3, be divided into 2 groups, wherein 1 group is formed respectively with spaced 3 high temperature resistant heating wire, often organize each formation 6 terminations, in close blower fan side, star-like connection method is adopted to connect and connect with 380V power supply respectively, accept the control of function control system.When performing ecological cultivation function, only starting 1 group of 3 high temperature resistant heating wire and cultivating Middle pressure draught fan 1-2 and rotary barrel synchronous working; When performing functions/drying, work asynchronously starting 2 groups of 6 high temperature resistant heating wire and dry high pressure positive blower 1-1 and automatic control rotary barrel simultaneously.
2, liquid input device
The efferent duct that liquid input device comprises liquid front pump 15 is connected to the elbow liquid loader 17 at the blast pipe elbow 2-5 place of hot blast generation systems, wherein there is liquid pipe in blast pipe 3 is managed, stretch to automatic control rotary barrel 6 inlet side barrel body end cover 4 medial center mouth, by hot air flow distributor, both can make that column is distinguished and admirable is broken up, and be conducive to cultivating, dry time hot air flow present even, soft state; Also even, the soft state of closed inoculation strain liquid and material automatic humidification function can be realized.During work, liquid front pump 15 will with cultivation Middle pressure draught fan 1-2 and the running of automatic control rotary barrel 6 synchronous averaging.The plectane that hot air flow distributor is covered with diameter 2mm hole by convex is formed, and convex surface facing air side barrel body end cover 7 direction, and is fixed on around inlet side barrel body end cover 4 medial center mouth by 4 stainless steel tubes.
3, material handling system is rotated
Rotate material handling system and comprise automatic control rotary barrel 6, as Fig. 6-8, be placed in the cylindrical shell charging and discharging device 5 in the middle part of automatic control rotary barrel 6, automatic control rotary barrel 6 hollow, two ends add silica gel sealing bar by inlet side barrel body end cover 4 and air side barrel body end cover 7 and seal, blast pipe 3 and discharge pipe 8 are connected with automatic control rotary barrel 6 concentric, axial with both sides end cap 4,7 center respectively; Automatic control rotary barrel 6 outer wall two ends are respectively equipped with cylindrical shell swing-around trajectory 13, power spindle 24 and slave spindle 21 frame are on frame two side shaft holder, axially parallel with automatic control rotary barrel 6, two main shafts are arranged with respectively 2 power arbor wheels 25 and driven arbor wheel 20, totally 4 arbor wheels 25,20 and twice cylindrical shell swing-around trajectory 13 close contact.Reductor 16 and frame side power spindle 24 are connected with shaft coupling, rotary power is provided, drive automatic control rotary barrel 6 to rotate by 2 power arbor wheels 25 and twice cylindrical shell swing-around trajectory 13 close contact, 2 on opposite side slave spindle 21 driven arbor wheels 20 are then as driven support and rotation.Cylinder center and both sides main shaft wheel are 90 ° of angles, can keep rotating cylinder stability.The Periodic Rotating of automatic control rotary barrel 6 and stop and set adjustment arbitrarily by the time-controlling apparatus of function control system.
Inlet side barrel body end cover 4 and the air side barrel body end cover 7 of described automatic control rotary barrel 6 both sides are equipped with end cap twin shaft connector 19 and end cap locker 19, for end cap opening and closing with fixing.Both sides end cap 4,7 medial surface is equipped with trapezoidal seal groove, outer narrow inner wide, is inlaid with 10mm square silica gel sealing bar, can be close to automatic control rotary barrel 6 both sides end face of flange, ensures to close sealing property when both sides end caps 4,7 is closed; The flange of air side barrel body end cover 7 side is provided with two clamping rings, its lower methods, rack both sides are respectively equipped with shell flange connecting rod tension hook 26, before charging or opening end door, must to be strained and fixed ring with shell flange connecting rod tension hook 26, for fixing automatic control rotary barrel 6, prevent its rotation and end cap 7 dystopy from opening.
The electric motor fan blade cover of reductor 16 is also provided with an armature, for under stopping reductor duty, can ease rotation electric motor fan blade, automatic control rotary barrel 6 charging and discharging device 5 and both sides end cap 4 is controlled by rotating spindle adjustable, 7 in assigned address attitude, is convenient to charging and open and close barrel body end cover.
Automatic control rotary barrel 6 inwall two offsides are axially located respectively to be provided with one and are stirred flitch, and two stir each mutual reverse inclination 6 ° of flitch, can improve the radial direction of material, axial mixing effect when cylindrical shell rotates; Automatic control rotary barrel 6 inwall place two offside axial locations at its difference 90 ° of angles, have 4 blocks of trapezoid flakeboards evenly distance, lineal layout respectively at each the standing of radial direction, material can be avoided to lump.
Air side barrel body end cover 7 medial center hole place is provided with powder stopper, likeness in form labyrinth trellis, and be fixed on discharge pipe 8 mouth of pipe place inside air side barrel body end cover 7 by 3 stainless steel tubes, the type of flow of hot air flow convolution zigzag path can be caused to stop that in hot air flow, powder is escaped.
Charging and discharging device 5 is provided with into and out of bin gate, rectangle adopts double door axles to be connected to automatic control rotary barrel 6 into and out of the horizontal side of bin gate, charging and discharging outdoors side are provided with sealing function when silica gel plate has a closedown, fixing into and out of bin gate when being provided with bolt locking device herein for closing into and out of bin gate; Push away in bin gate after opening, separately have screw rod 90 ° fixing into and out of bin gate, be convenient to the rotational automatic discharging of automatic control rotary barrel 6.Also being furnished with movable feeding guide-plate is placed in into and out of bin gate, is convenient to charging;
The diameter of discharge pipe 8 is greater than the diameter of blast pipe 3; Blast pipe 3 and each one end of discharge pipe 8 are respectively with the inlet side barrel body end cover 4 of automatic control rotary barrel 6 both sides with air side barrel body end cover 7 centre bearing is concentric, be axially connected, and the another two ends of blast pipe 3 and discharge pipe 8 are connected with adopting the security of flange moving casing mode between blast pipe elbow 2-5 and cyclonic separation cylindrical shell 11 air inlet respectively.Adopt such connected mode can ensure the security of automatic control rotary barrel 6 rotary course, guarantee that miscellaneous part can not be dumb and be shifted due to rotation contingent in the rotary course of automatic control rotary barrel 6.
4, stand arrangement
Stand arrangement (Fig. 2) comprises the frame 23 below automatic control rotary barrel 6, playing supporting role, being provided with aggregate plate device 22, for collecting discharging in frame 23.
5, cyclone separator
Cyclone separator comprises the cylinder central tube 10 on cyclonic separation cylindrical shell 11 and top thereof, the conical shell 12 of bottom, the discharge pipe 8 of automatic control rotary barrel 6 and cyclonic separation cylindrical shell 11 connect at the tangent place of circumference and communicate, and connecting pipe place is provided with electric heating coupling, hygroreceptor and thermometer.Air-out is distinguished and admirable along cyclonic separation cylindrical shell inwall High Rotation Speed, and the powder that can make to escape on a small quantity to rotate along conical shell with rotary airflow and declines and collect, and the distinguished and admirable cylinder central tube 10 from cyclonic separation cylindrical shell 11 top of air-out is discharged.
6, function control system
Function control system and air-blast device 1, electric heater unit 2-1, liquid front pump 15, electric heating coupling, hygroreceptor, reductor 16 electrically connect, and pass through work and the stopping of the above-mentioned each parts of microcomputer controller intelligentized control method.Circuit diagram is as Fig. 9.
Electric appliance control box panel button shows, red button is for cultivating function, the green button is functions/drying, connect the microcomputerized control instrument of correlation function respectively, the normal operation of the whole all-in-one of intelligentized control method, comprising: cultivation temperature and humid control, and the work period reports to the police, air blast and cylinder stir work and time control, baking temperature control, independently control air blast, independent index drum is stirred.When electric heater unit 2-1 quits work, and air-blast device 1 still works on a period of time, and its time postponing work can set adjustment arbitrarily by time-controlling apparatus.
Solid ecological cultivation, dry integrated machine condition of work and parameter:
The application's patented product controls (microcomputerized control) aerobic fermentation training condition automatically: temperature 35.0 ± 1.0 DEG C (electrical power is 15kw), humidity 75 ± 5.0%, pH 7.2 ± 0.2 (regulating and controlling pH in solid medium process for preparation), rotating cylinder is stirred 1min tranquillization 5min, incubation time: 28 hours.While startup hot blast generation systems cultivates function operation, rotary barrel, with stirring, to be filled with abundant FA oxygen, is the abundant oxygen supply of fermentate; When cultivating humidity of materials change, function control system will be fed back to by hygroreceptor, and automatically starting or closing liquid input unit regulation culture humidity, starting blower fan and rotating cylinder work, to ensure that material moisture is evenly suitable simultaneously.Start liquid input unit conveniently can complete the closed even inoculation work of strain liquid.
The temperature sensitive drying of the application's patented product (microcomputerized control) condition of work: temperature 43 ± 2 DEG C (electrical power is 30kw), rotating cylinder is stirred 1min tranquillization 3min, in the temperature sensitive dry run of carrying out material, hot blast generation systems functions/drying continuous firing, cyclone separator effectively can reclaim the material powders with distinguished and admirable escape.
The points for attention that the present invention uses:
1) reliable ground line is installed.
2) when rotary barrel work is rotated, although be equipped with protective plate, forbid to contact rotation place near rotating cylinder with beam barrel, damage in case limbs or clothes etc. are involved in.
3) need to open rotary barrel before bin gate or end cap, must first be strained and fixed stand connecting rod tension hook rotary barrel flange retainer ring, and then safety carries out associative operation.
Method of operating of the present invention:
Adjust present device associated components, complete the related work such as charging, inoculation, according to product processes requirement, adjustment electric appliance box pertinent instruments running parameter, controlling electric device box function control system associated button gets final product automatic operation.
Embodiment 2
The related process parameters that solid ecological is cultivated, dry integrated machine carries out the cultivation of bacillus amyloliquefaciens solid ecological and drying is utilized to study:
This patent is intended to utilize solid ecological cultivation, dry integrated machine for probio-bacillus amyloliquefaciens; carry out the research of the cultivation of probio solid ecological, drying process technology of preparing; and the quality evaluation to its cultivation, functions/drying; enhance productivity; reduce production cost, the plant layoutization for bacillus amyloliquefaciens is produced and is provided correlation theory foundation and application reference.
1 materials and methods
1.1 bacterial classification
Bacterial classification is the bacillus amyloliquefaciens Bacillus amyloliquefaciens CICC 20606 purchased from Chinese industrial Microbiological Culture Collection administrative center.
1.2 culture medium
Liquid spawn culture medium: peptone 5g, glucose 5g, yeast extract 5g, K
2hPO
44g, distilled water 1L, pH are adjusted to 7.2.Conventional method prepares strain liquid.
Solid fermentation culture medium raw material and reagent: corn 25%, wheat bran 30%, dregs of beans 15%, rice husk 26.5%, CaH
2pO
43%, NaCl 0.23%, MgSO
40.15%, MnSO
40.01%, K
2hPO
40.11%.The cultivation of dry integrated machine is cultivated for solid ecological.
1.3 adopt solid ecological to cultivate, and dry integrated machine is cultivated, drying test
1.3.1 culture experiment
Cultivate formulated 1000kg solid fermentation culture medium raw material according to solid fermentation, add sterile pure water by material-water ratio 1:1.3, agglomerating with one hand material of holding with a firm grip, gently tremble namely loose being advisable, regulate the initial pH to 7.2 of culture medium with the NaOH of 3mol/L, culture medium sterilization, slaking adopt 0.15Mpa, 121 DEG C, 1h.The solid ecological that after cooling, sterile working is shifted into sterilization is cultivated in dry integrated machine, and with the closed inoculation of strain liquid inoculum concentration of 15%, strain liquid viable count reaches 120 × 10
8more than CFU/g, automatic control (microcomputerized control) aerobic fermentation training condition: temperature 35.0 ± 1.0 DEG C, humidity 75 ± 3.0%, initial pH 7.2 ± 0.2 (regulating and controlling pH in solid medium process for preparation), rotating cylinder is stirred 1min tranquillization 5min, incubation time: 28 hours.1.3.2 drying test
After fermented and cultured terminates, temperature sensitive drying (microcomputerized control) condition of work: temperature 43 ± 2 DEG C, rotating cylinder is stirred 1min, tranquillization 3min, and dry materials is to water content≤10%, and dry run terminates.Collect product and pulverize and sieve (by GB double deck screen point-score, crossing 60-80 order, 80 order oversize≤10%), detecting viable bacteria clump count.
1.4 detection method
1.4.1 count plate
Measure with reference to GB (GB/T 26428-2010).
1.4.2 gemma counting
Measure with reference to GB (GB/T 26428-2010).
1.5 data analysis
All data all with Excel building database, with
represent.
2 experimental results and analysis
2.1 bacillus amyloliquefaciens solid ecological are cultivated
2.1.1pH dynamic change (Figure 10):
The pH mean value of three batches of solid culture tests is between 6.4 ± 0.06 ~ 7.1 ± 0.09, and after initial 4h, the excursion of average pH is 6.6 ± 0.20.During the fermentation, front 16h pH declines obvious, and after 16h, pH value is in ascendant trend slightly.
2.1.2 temperature dynamic change (Figure 11)
The temperature of 3 batches of solid ecological culture experiments controls at 35.0 ± 1.0 DEG C, and from Figure 11, the mean value of three Continuous Cultivation temperature is between 36.47 ± 0.088 ~ 37.20 ± 0.115, and variations in temperature not quite keeps stable.
2.1.3 humidity dynamic change (Figure 12)
The humid control of 3 batches of solid ecological culture experiments is 75 ± 5.0%, and from Figure 12, the mean value of three Continuous Cultivation humidity changes between 83.33 ± 0.333% ~ 86 ± 0.577%, and its range of humidity variation not quite can keep cultivating the relatively stable of humidity.
2.1.4 viable count dynamic change (Figure 13)
In 3 batches of solid ecological culture experiment processes, viable count change is more regular, has just started 0 ~ 4h viable count lower in fermentation, may be due to after bacillus amyloliquefaciens is seeded to solid medium, and have an of short duration procedure of adaptation to new environment, vigor is lower.4 ~ 16h thalline vigor strengthens gradually, and after 16h, bacillus amyloliquefaciens carries out growth and breeding rapidly, and thalline quantity increases very fast.16 ~ 28h viable count is quick ascendant trend, and in the process, gemma is constantly formed.
The drying (Figure 14) of 2.2 bacillus amyloliquefaciens solid ecological cultures
3 batches of solid ecological cultures are after 6h drying, and water content is respectively 9.0%, 8.3%, 8.6%, average out to 8.63% ± 0.203, meet the requirement of GB to water content after the drying of solid fermentation thing.
Gemma rate (Figure 15) after 2.3 bacillus amyloliquefaciens solid ecological culture dryings
3 batches of solid ecological cultures are after 6h drying, and gemma rate is respectively 78%, 80%, 85%, average out to 81 ± 2.1%, and it is good for showing that the solid ecological of the application's patent cultivates the control of dry integrated machine to the cultivation of overall solid ecological and dry run.
3 discuss
3.1 accurately control fermentation condition to the evaluation of ferment effect
This research adopts the solid ecological developed voluntarily to cultivate dry integrated machine and studies bacillus amyloliquefaciens solid fermentation process, due to from the bionical angle of ecology, intelligent and the relevant fermentation parameter of reasonability control, thus make whole sweat have good stability, feature that efficiency is high.
The relatively stable impact on solid fermentation effect of 3.2 control ph
Suitable pH level is the very important conditional parameter of growth of probiotics and metabolite synthesis, is also the concentrated expression of metabolic activity.In this research, the temperature and humidity of fermentation substrate is under metastable condition, shows as the earlier fermentation 0-16h stage, and pH value is in downward trend gradually, and reflect that probiotic active presents quick enhanced situation, the acid product of metabolism increases gradually; But the fermentation later stage 16-28h stage, pH value is in trend of ging up gradually, this cultivates dry integrated machine due to solid ecological of the present invention can rotate the cultivation material air oxygen that also fully supply humiture is suitable of stirring, the pH value declined gradually in effective buffering incubation, and the undulated control of overall pH value is in less optimum range, maintain the relatively stable of overall fermented and cultured process pH value preferably, number of viable presents quick situation of growth simultaneously.May be because oxygen supply in incubation is abundant, the phase cultivates caused by the increase of material dissolved oxygen after incubation
3.3 temperature control on solid fermentation effect impact
It is 35 DEG C ± 1.0 DEG C that solid ecological cultivation dry integrated machine of the present invention adopts micro computer automatically to control cultivation temperature, in whole sweat, temperature control is stablized, and this contributes to keeping higher enzymatic activity state, meets the needs of bacillus amyloliquefaciens growth and breeding optimum growth temperature scope.The more important thing is that the rotation due to cylindrical shell is stirred, ensure that the fermentation temperature uniformity and abundant oxygen supply of all cultivating material, meet the needs of the optimum growth temperature scope of bacillus amyloliquefaciens growth and breeding and effectively improve fermented and cultured quality.
3.4 humid control are on the impact of solid fermentation effect
This research equipment controls to cultivate the stable of humidity by intelligent temperature and humidity instrument automatically, also controls the stable of cultivation temperature in addition.When cultivating humidity of materials change, will automatically start or close the atomizing of liquids device of humidity self-control and bacterium liquid inoculation input system, regulation culture humidity, starts blower fan and rotating cylinder work, to ensure that material moisture is even simultaneously.In this research, solid fermentation humid control is 75 ± 5.0%, and result shows the suitable humidity range that can meet needed for bacillus amyloliquefaciens growth and breeding.Be the effect because material automatic humidification function that liquid input device is even, soft plays, meet the needs of the most suitable growth humidity range of bacillus amyloliquefaciens growth and breeding.Set humidity value is on the low side in practical measurement value, it is the air outlet that the hygroreceptor cultivating dry integrated machine due to solid ecological of the present invention is arranged on automatic rotation cylindrical shell, the automatic humidification function of liquid input device and the feedback information of hygroreceptor have a delay in time, humidity value can be made to improve, in addition, under certain temperature conditions, humidity value also can improve.Therefore, consider the impact of these factors, can be used to the setting instructing humidity.
3.5 solid ecological cultivate the closed vaccination ways of dry integrated machine liquid spawn to the impact of fermentation efficiency
Solid ecological cultivates dry integrated machine under closed sterile soft state, by the collaborative work of strain liquid by inoculation system, wind-force distributor, can be inoculated in cultivation material by strain liquid Homogeneous phase mixing.Its feature shows as: safe, quick, even, easy, especially ideal at probiotic's culture initial stage anti-miscellaneous bacteria infectious effect.
Viable count dynamic change characteristic in 3.6 incubation
Under the Incubation Condition of this research, along with whole course of fermentation, bacillus amyloliquefaciens viable count presents the dynamic change continuing to raise.The initial stage of fermented and cultured belongs to growth lag phase, its number of viable rises not obvious, but cultivate the pH value of material in downward trend gradually, the acid product of metabolism increases gradually, reflect that probiotic active presents quick enhanced situation, after this viable count is in significantly ascendant trend, and belong to the growth index phase of bacterium, metabolism is vigorous.Result of study reflects that the control of relevant condition of culture in incubation is comparatively suitable.
Moisture content and gemma rate Variation Features after 3.7 culture dryings
Cultivate the moisture content average out to 8.633% ± 0.203 of material bacillus amyloliquefaciens powder after drying, gemma rate average out to 81% ± 2.081, meets national Related product quality control requirement.This research adopts hot blast temperature control system, automatically to stir system, under the state that cyclonic separation retracting device works simultaneously, under keeping the distinguished and admirable drying condition of fast low temperature of 43 ± 2 DEG C,, result shows to increase substantially the surface area cultivating material, and high efficiency removes the moisture cultivated in material, effective maintenance probio quantity and activity, reach quick temperature sensitive drying but can maintain the ideal effect of microbial activity.
3.8 solid ecological cultivate the evaluation of dry integrated machine working effect
Cultivate dry integrated machine by the application's patent solid ecological to study the cultivation of bacillus amyloliquefaciens solid ecological and dry technological process, from bionics angle development dependency structure, by system regulation rotating cylinder work of automatically stirring, can the stirring intensity of Automated condtrol aerobic bioreactor fermentation substrate, and making material fully obtain oxygen, fermentation is evenly.Epidemic disaster control system, by wind-force distributor, can make the material stirred be in the suitable Ecology culture environment of epidemic disaster, guarantee the high effect culture of beneficial flora.
Quantitatively can inoculate strain liquid by safety closed type by strain liquid inoculation input system, and can effectively reach good closed state, miscellaneous bacteria rate is controlled below 1%.
In this research, the aerobic bioreactor fermented and cultured condition of work that solid ecological cultivation dry integrated machine controls automatically is set to: temperature 35.0 ± 1.0 DEG C, humidity 75 ± 5.0%, initial pH 7.2 ± 0.2 (regulating and controlling pH in solid medium process for preparation), rotating cylinder is stirred 1min tranquillization 5min, incubation time: 28 hours, in final fermented prod material, bacteria containing amount on average reaches 203.333 ± 4.410 × 10
8cFU/g; Automatic control temperature sensitive drying work condition setting is: temperature 43 ± 2 DEG C, rotating cylinder is stirred 1min tranquillization 3min.Gemma rate average out to 81 ± 2.081%, water content average out to 8.633 ± 0.203%.In the temperature sensitive dry run of carrying out material, dry-heat air temperature control system continuous firing, cyclone separator effectively can reclaim the material powders with distinguished and admirable escape.Compared with liquid fermentation process, conspicuousness improves aerobic bioreactor fermentation yield, considerably reduces production cost, can meet the requirement that aerobic probio plant layoutization is produced completely.
Claims (5)
1. solid ecological cultivation, a dry integrated machine, is characterized in that: comprise hot blast generation systems, liquid input device, rotation material handling system, stand arrangement, cyclone separator (9) and function control system successively;
Described hot blast generation systems comprises air-blast device (1) and connected heating air intake bobbin device (2) and blast pipe (3);
Described air-blast device (1) comprises cultivation Middle pressure draught fan (1-2) and the dry high pressure positive blower (1-1) of connecting fan three-way elbow (1-3) respectively, supported fixing by blower rack (14), blower fan three-way elbow (1-3) outlet is connected with heating air intake bobbin device (2), cultivate Middle pressure draught fan (1-2) and dry high pressure positive blower (1-1), being provided with air filter in air inlet respectively, infecting for preventing the miscellaneous bacteria in cultivation, dry run;
Described heating air intake bobbin device (2) comprises the stainless steel outer tube (2-3) of pipe (2-2) and outside thereof in refractory ceramics, electric heater unit (2-1) is provided with in pipe (2-2) in refractory ceramics, communicated with rotation material handling system by reducing airduct (2-4) and blast pipe elbow (2-5) and blast pipe (3), blast pipe elbow (2-5) is for connecting reducing airduct (2-4) and blast pipe (3 and make the two angle be 90 °, stainless steel outer tube (2-3) outer surface of nearly air-blast device (1) side is provided with terminal box (2-6), be electrically connected with the electric heater unit (2-1) of managing in refractory ceramics in (2-2) and function control system respectively,
Described liquid input device comprises the elbow liquid loader (17) at blast pipe elbow (2-5) place of liquid front pump (15) and connection liquid front pump (15) and hot blast generation systems, wherein the liquid pipe of elbow liquid loader (17) stretches to automatic control rotary barrel (6) inlet side barrel body end cover (4) medial center mouth in blast pipe (3) pipe, the liquid outlet of elbow liquid loader (17) is provided with hot air flow distributor, the plectane that hot air flow distributor is covered with hole by convex is formed, it is convex surface facing air side barrel body end cover (7) direction, and be fixed on around inlet side barrel body end cover (4) medial center mouth by 4 stainless steel tubes,
Described electric heater unit (2-1) is arranged in refractory ceramics pipe (2-2) of heating air intake bobbin device (2), by the 65 six high temperature resistant silicon strip in holes (2-1-4), 2 trapezoidal stainless steel steel bar end-rack (2-1-2), 2 trapezoidal steel bar internal frames (2-1-3) and 4 stainless steel long bolts (2-1-1 and respective nut, (2-1-5 forms half cage concave frame for pad and the porcelain tube that fills a vacancy, be each passed through the six high temperature resistant silicon strip in hole (2-1-4) two stomidiums by stainless steel long bolt (2-1-1), trapezoidal steel bar internal frame (2-1-3), trapezoidal stainless steel steel bar end-rack (2-1-2) and the porcelain tube that fills a vacancy (2-1-5) and nut are fixed, form 3, each mask has 4 holes, 5KW can be respectively respectively for 2, 220V is high temperature resistant, and heating wire (2-1-6) comes and goes in inserting hole respectively, have 6 high temperature resistant heating wire (2-1-6) and form 3, be divided into 2 groups, wherein 1 group is formed respectively with spaced 3 high temperature resistant heating wire (2-1-6), often organize each formation 6 terminations, in the terminal box (2-6) near air-blast device 1 side, star-like connection method is adopted to connect 3 terminations in 3 tunnels of high temperature resistant nickelic heating wire in every group respectively, another 3 terminations are connected with 3 live wires of 380V power supply respectively, and accept the control of function control system,
Described stand arrangement comprises frame (23) and the aggregate plate device (22) of automatic control rotary barrel (6) below, plays and supports and the effect of gathering materials;
Described rotation material handling system comprises automatic control rotary barrel (6), be placed in the cylindrical shell charging and discharging device (5) at automatic control rotary barrel (6) middle part, automatic control rotary barrel (6) hollow, two ends add silica gel sealing bar by inlet side barrel body end cover (4) and air side barrel body end cover (7) and seal, and blast pipe (3) is connected with automatic control rotary barrel (6) concentric, axial with air side barrel body end cover (7) center respectively at inlet side barrel body end cover (4) with discharge pipe (8), automatic control rotary barrel (6) outer wall two ends are respectively equipped with cylindrical shell swing-around trajectory (13), power spindle (24) and slave spindle (21) frame are on frame (23) two side shaft holder, axially parallel with automatic control rotary barrel (6), two main shafts are arranged with respectively 2 power arbor wheels (25) and driven arbor wheel (20), totally 4 arbor wheels, power arbor wheel (25), driven arbor wheel (20) and twice cylindrical shell swing-around trajectory (13) close contact, reductor (16) and frame (23) side power spindle (24) are connected with shaft coupling, rotary power is provided, automatic control rotary barrel (6) is driven to rotate by 2 power arbor wheels (25) and with the twice cylindrical shell swing-around trajectory (13) of its close contact, 2 driven arbor wheels (20) on opposite side slave spindle (21) are then rotated with automatic control rotary barrel (6) as the driven support of automatic control rotary barrel (6), the line at inlet side barrel body end cover (4) and air side barrel body end cover (7) center and power arbor wheel (25) and driven arbor wheel (20) center is 90 ° of angles, reductor (16) is electrically connected with function control system, controls it open or stop by function control system,
The inlet side barrel body end cover (4) of described automatic control rotary barrel (6) both sides and air side barrel body end cover (7) are equipped with end cap twin shaft connector (19) and end cap locker (18), for the opening and closing of end cap and fixing; Inlet side barrel body end cover (4) and air side barrel body end cover (7) medial surface are equipped with trapezoidal seal groove, outer narrow inner wide, be inlaid with square silica gel sealing bar to be close to automatic control rotary barrel (6) both sides end face of flange respectively, ensure sealing property when inlet side barrel body end cover (4) and air side barrel body end cover (7) are closed; The both sides of air side barrel body end cover (7) flange are respectively equipped with clamping rings, its lower methods, rack (23) both sides are respectively equipped with shell flange connecting rod tension hook (26), can be strained and fixed ring, for fixing automatic control rotary barrel (6);
Described automatic control rotary barrel (6) cylinder inwall two offside axially place is respectively provided with one respectively and stirs flitch (6-1), and two stir the flitch each inclination opposite each other 5 ° of center line vertically and vertical with automatic control rotary barrel (6) cylinder inwall respectively; Distribute with two offsides and stir the two offside axial locations that flitch respectively differs automatic control rotary barrel (6) the cylinder inwall place at 90 ° of angles, respectively be provided with a cracker (6-2) respectively, each cracker is made up of 6 pieces of radial directions trapezoid flakeboard (6-3) of standing respectively, even and the axial lineal layout of respective distance, its each trapezoid flakeboard is all radial with cylinder inwall, axially in both direction deflection 6 °, the radial direction of each 3 pieces of trapezoid flakeboards (6-3) in each cracker (6-2) mid point both sides and the skew direction of axis contrary;
Described air side barrel body end cover (7) medial center hole place is provided with the powder stopper of labyrinth trellis, and is fixed on discharge pipe (8) mouth of pipe surrounding, air side barrel body end cover (7) inner side by 4 stainless steel tubes;
Described charging and discharging device (5) is provided with into and out of bin gate, vertical edge side into and out of bin gate adopts double door axles to be connected to automatic control rotary barrel (6), charging and discharging outdoors side are provided with silica gel plate, when bin gate is closed, there is sealing function, being provided with bolt locking device herein for being fixed on automatic control rotary barrel (6) barrel doorframe when bin gate is closed;
The diameter of described discharge pipe (8) is greater than the diameter of blast pipe (3); One end of blast pipe (3) and discharge pipe (8) is respectively with the inlet side barrel body end cover (4) of automatic control rotary barrel (6) both sides with air side barrel body end cover (7) centre bearing is concentric, be axially connected; Blast pipe (3) and the respective other end of discharge pipe (8) are connected with adopting the security of flange moving casing mode between blast pipe elbow (2-5) and cyclonic separation cylindrical shell (11) air inlet respectively;
Described cyclone separator (9) comprises the cylinder central tube (10) on cyclonic separation cylindrical shell (11) and top thereof, the conical shell (12) of bottom; The discharge pipe (8) of automatic control rotary barrel (6) and cyclonic separation cylindrical shell (11) connect at the tangent place of circumference and communicate, and connecting pipe place is provided with electric heating coupling, hygroreceptor and thermometer;
Described function control system and air-blast device (1), electric heater unit (2-1), liquid front pump (15), electric heating coupling, hygroreceptor, reductor (16) electrically connect, and pass through work and the stopping of the above-mentioned each parts of microcomputer controller intelligentized control method; When electric heater unit (2-1) quits work, and air-blast device 1 still works on a period of time, and its time postponing work is set by the time-controlling apparatus of function control system and regulates.
2. a kind of solid ecological cultivation according to claim 1, dry integrated machine, it is characterized in that: the electric motor fan blade cover of described reductor (16) is also provided with an armature, for under stopping reductor duty, rotating motor fan blade, control automatic control rotary barrel (6) charging and discharging device (5) and inlet side barrel body end cover (4) and air side barrel body end cover (7) in assigned address attitude by rotating spindle adjustment, be convenient to charging and open and close barrel body end cover.
3. a kind of solid ecological cultivation according to claim 1, dry integrated machine, is characterized in that: the hole diameter on described hot air flow distributor is 2mm.
4. a kind of solid ecological cultivation according to claim 1 and 2, dry integrated machine, it is characterized in that: when automatic control rotary barrel (6) barrel doorframe is separately provided with a short screw for opening into and out of bin gate and automatic control rotary barrel (6) barrel keep radially 90 ° of states to fix, for self-emptying, being furnished with movable feeding guide-plate is in addition placed in into and out of bin gate place, for charging.
5. one kind utilizes the method that a kind of solid ecological described in claim 1 is cultivated, dry integrated machine carries out cultivation and functions/drying switches, it is characterized in that: when performing ecological cultivation function, only starting 1 group 3 high temperature resistant heating wire (2-1-6) and cultivating Middle pressure draught fan (1-2) and automatic control rotary barrel (6) synchronous working; When performing functions/drying, work asynchronously starting 2 groups 6 high temperature resistant heating wire (2-1-6) and dry high pressure positive blower (1-1) and automatic control rotary barrel (6) simultaneously.
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| US8137717B1 (en) * | 2009-09-08 | 2012-03-20 | Allen John Schuh | Production of human food from Jatropha and other biologicals |
| CN102175072A (en) * | 2011-02-19 | 2011-09-07 | 江阴万龙源科技有限公司 | Solar composite box type dryer |
| CN202892471U (en) * | 2012-08-26 | 2013-04-24 | 浙江泛亚生物医药股份有限公司 | Culture box inactivation/sterilization equipment in cicada solid fermentation industry |
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