Environment-friendlyebony ebony texture veneer product
Technical field
The present invention relates to a kind of veneer products with ebony texture.
Background technology
Replacement base material, usually with wood and/or sheet material base material as an alternative, is determined step, method makes semi-finished product through preliminary working by the products such as existing stick-skin furniture routinely.Natural veneer is sticked thus making lagging semi-finished product at half-finished outer surface, inner surface.Lagging semi-finished product successively through polish such as spray paint, cloth art, packagings thus making stick-skin furniture finished product.Select the veneer of different materials, namely can be made into all kinds of lagging product, for instance, select natural black sandalwood skin, namely can be made into ebony lagging product.
But, ebony is extremely limited relative to Tree Species Resources such as birch, and one is that tropical area, trees ecological environment is extremely severe owing to ebony is generally grown on the Sulawesi stone island that Indonesia equator is other;Two is owing to ebony is become a useful person slowly, needs more than centuries.Therefore, face endangered ebony resource to protect, save ebony timber, it is necessary to develop a kind of environment-friendlyebony ebony texture veneer product.
Summary of the invention
In view of this, it is an object of the invention to provide a kind of environment-friendlyebony ebony texture veneer product that can save ebony timber.
In order to reach above-mentioned purpose, the solution of the present invention is:
A kind of environment-friendlyebony ebony texture veneer product, passes sequentially through following steps and realizes: 1) make wooden semi-finished product according to a conventional method;2) raw material is selected to substitute veneer, and by semi-finished product base material as an alternative, raw material substituting veneer and is bonded on the surface substituting base material, substitute veneer with raw material and substitute the one side that fits of base material for inner surface, it is outer surface that raw material substitutes the another side of veneer;3) substitute at described raw material and the outer surface of veneer sprays a background color and dries, make and once spray veneer, veneer ducting effect can be showed;4) on the described outer surface once spraying veneer, ebony grain effect, drying and sanding are made successively, thus making ebony wood grain veneer;5) spray head degree priming paint, drying and sanding successively on the outer surface of described ebony wood grain veneer, thus making priming paint ebony wood grain veneer;6) spray-applied primer, drying and sanding again successively on the outer surface of described priming paint ebony wood grain veneer;7) spray paint on the outer surface of the described priming paint ebony wood grain veneer of spray-applied primer again, then dries.
In described step 3, drying temperature is 25 35 degree, and drying time is 12 hours.
In described step 5, drying temperature is 30 38 degree, and drying time is 14 hours.
In described step 6, drying temperature is 32 42 degree, and drying time is 46 hours.
Drying temperature in described step 7 is 32 38 degree, and drying time is 8 24 hours.
Described raw material substitutes veneer and selects natural Cortex betulae platyphyllae.
Described raw material substitutes veneer and selects science and technology Cortex betulae platyphyllae.
Spraying protective layer, drying and light weight sand successively on the outer surface of the described priming paint ebony wood grain veneer of described step 6 spray-applied primer again.
After adopting technique scheme, the environment-friendlyebony ebony texture veneer product of the present invention has the advantages that selects timber resources substitute veneer compared with the raw material of horn of plenty and substitute base material, raw material is substituted veneer and is bonded on replacement base material, ebony grain effect is made on the surface substituting veneer at raw material, substitute veneer faster owing to selecting to become a useful person and substitute base material to substitute ebony, so can save ebony in a large number, significant often benefit can not only be produced, also there is the effect of environmental protection, low-carbon (LC), thus bringing obvious social benefit.
Accompanying drawing explanation
Fig. 1 is the structural representation one of the bathroom cabinet adopting the technique of the present invention to make;
Fig. 2 is the structural representation two of the bathroom cabinet adopting the technique of the present invention to make;
Fig. 3 is the process flow one of the environment-friendlyebony ebony texture veneer product of the present invention;
Fig. 4 is the process flow two of the environment-friendlyebony ebony texture veneer product of the present invention;
Fig. 5 is the process chart of the spraying process in the present invention.
In figure:
Panel 1
Side plate 2
Crosspiece 3
Door-plate 4
Detailed description of the invention
In order to technical scheme is explained further, below by specific embodiment, the present invention will be described in detail.
Replacement base material, usually with wood and/or sheet material base material as an alternative, is determined step, method makes semi-finished product through preliminary working by the products such as stick-skin furniture routinely.Veneer is sticked thus making lagging semi-finished product at half-finished outer surface, inner surface.Lagging semi-finished product successively through polish such as spray paint, cloth art, packagings thus making stick-skin furniture finished product.
Below for bathroom cabinet, initially with conventional board-like flow process and conventional solid wood flow process, the technical process of bathroom cabinet is carried out general description.Wherein, so-called board-like flow process be usually undertaken raw material getting the raw materials ready, cold pressing, clear limit, hot pressing, edge sealing, sanding and assembling etc..Wherein, the step such as boring, milling cutter shape is correspondingly chosen after edge sealing according to machining shape.So-called solid wood flow process is usually after raw material is carried out sawing sheet and fixed length and requires to carry out milling line according to processing technique, repaiies abnormity, engraving, sanding and assembling.
As shown in Figure 1 to Figure 2, bathroom cabinet mainly includes panel 1, side plate 2, crosspiece 3, door-plate 4, column and solid wood foot etc..
Embodiment one
As it is shown on figure 3, the board-like course of processing approximately as:
1, by selected solid wood raw material and sheet material raw material sawing sheet, it is processed into and is sized, for instance the length and width of setting, thick multi-sheets, solid wood.
2, sheet material preliminary working
Panel preliminary working semi-finished product: a portion sheet material according to technique need successively through colding pressing, clear limit, wood edges, hot pressing, milling line, thus making panel preliminary working semi-finished product.Wherein, milling line refers to and mills out lines as requested.
Side plate preliminary working semi-finished product: another part sheet material needs successively through hot pressing, clear limit and edge sealing according to technique, thus making side plate preliminary working semi-finished product.
Wherein, pass through hot pressing, it is prevented that veneer delamination, foaming, make the veneer of the pressing on panel and surface of side plate and keep planarization.
Then, panel preliminary working semi-finished product and side plate preliminary working semi-finished product are sequentially carried out gang drill and sanding respectively, thus making preliminary working panel and preliminary working side plate, and wait the assembling walked.
3, solid wood preliminary working
Solid wood column and the processing of solid wood crosspiece: first choosing solid wood and carry out fixed length, then according to technique needs, the solid wood of a portion fixed length becomes solid wood column and solid wood crosspiece through sanding post processing, and waits the assembling walked.
Solid-wood panels, solid wood foot, solid wood door plate, solid wood side plate processing: first choose solid wood fixed length, the solid wood of fixed length according to technique need successively through milling line, repair abnormity, sanding, engraving and mill flower and be processed into solid-wood panels, solid wood foot, solid wood door plate and solid wood side plate, and wait the assembling walked.
4, assemble
The panel preliminary working semi-finished product made through preliminary working, side plate preliminary working semi-finished product, solid-wood panels, solid wood foot, solid wood door plate and solid wood side plate are fitted together according to the shape of finished product, thus making bathroom cabinet semi-finished product.
5, lagging semi-finished product
Selected raw material in the environment-friendly type veneer of the half-finished inner surface of bathroom cabinet, the outer surface corresponding ebony texture sticking the present invention respectively is needed to substitute veneer according to finished appearance, technique etc., thus making lagging semi-finished product.
6, lagging semi-finished product spraying
Lagging semi-finished product are carried out spray process by the environment-friendlyebony ebony texture veneer product adopting the present invention as described later, for instance, make grain effect, make color effects, spray-applied primer and finish paint etc., thus obtaining ebony texture.
7, lagging semi-finished product polish
Lagging semi-finished product after spraying are carried out cloth art, packaging etc. thus making stick-skin furniture finished product, and puts in storage.
Embodiment two
As shown in Figure 4, the course of processing of solid wood veneer furniture finished product approximately as:
1, by selected solid wood raw material and sheet material raw material sawing sheet, the multi-sheets and solid wood that are sized are made.
2, sheet material preliminary working
Side plate preliminary working: sheet material according to technique need successively through colding pressing, hot pressing, clear limit, gang drill and sanding, thus making side plate preliminary working semi-finished product.
3, solid wood preliminary working
Solid wood column and solid wood crosspiece preliminary working: first solid wood carries out fixed length, then according to technique needs, the solid wood of a portion fixed length becomes solid wood column and solid wood crosspiece through sanding post processing, and waits the assembling walked.
Solid-wood panels, solid wood foot, solid wood door plate, solid wood side plate preliminary working: the solid wood of another part fixed length according to technique need successively through milling line, repair abnormity, sanding, engraving and mill flower and be processed into solid-wood panels, solid wood foot, solid wood door plate and solid wood side plate, and wait the assembling walked.
4, assemble
Side plate preliminary working semi-finished product, solid-wood panels, solid wood foot, solid wood door plate and the solid wood side plate made through preliminary working is fitted together thus making bathroom cabinet semi-finished product according to the shape of finished product.
5, lagging semi-finished product
Selected raw material in the environment-friendly type veneer of the half-finished inner surface of bathroom cabinet, the outer surface corresponding ebony texture sticking the present invention respectively is needed to substitute veneer according to finished appearance, technique etc., thus making lagging semi-finished product.
6, lagging semi-finished product spraying
Lagging semi-finished product are carried out spray process by the environment-friendlyebony ebony texture veneer product adopting the present invention as described later, for instance, make grain effect, make color effects, spray-applied primer and finish paint etc., thus obtaining ebony texture.
7, lagging semi-finished product polish
Lagging semi-finished product after spraying are carried out cloth art, installation and packaging etc. thus making stick-skin furniture finished product, and puts in storage.
Embodiment three
The 6th step lagging half-finished spray paint technique in embodiment one, embodiment two is specific as follows.
As it is shown in figure 5, the environment-friendly type wooden skin process technique of the ebony texture of the present invention, pass sequentially through following steps and realize:
1, the raw material selecting Tree Species Resources abundant substitutes veneer and substitutes base material, and raw material substitutes veneer is bonded on replacement base material.
It is 0.6 1mm that raw material substitutes the thickness of veneer, for instance 0.7mm, 0.75mm, 0.8mm, 0.85mm etc..Raw material substitutes veneer and can be selected for the natural veneer that growth is fast, less costly and Tree Species Resources is abundant, for instance natural Cortex betulae platyphyllae.Certain raw material substitutes veneer and also can be selected for science and technology veneer, for instance science and technology Cortex betulae platyphyllae.The texture of Cortex betulae platyphyllae is relatively thin, can reach desirable grain effect when making sealing effect, and can effectively shorten the production cycle.It addition, Recombinant Wood is skin-deep, for natural veneer, it has smoother wood grain, and therefore the spraying cost of science and technology veneer is more lower.
Raw material substituting veneer and is bonded on the lagging semi-finished product in embodiment one, embodiment two, then carry out hot pressing, hot pressing temperature is 60 degree, and hot pressing time is 10 15 minutes, then natural cooling.Substituting one side that veneer and lagging semi-finished product fit for inner surface with raw material, it is outer surface that raw material substitutes the another side of veneer.If substituting base material to have selected birch solid wood, then the surface of this birch solid wood substitutes veneer without bonding raw material.
2, background color of spraying
Manually or automatically spraying a background color on the outer surface that raw material substitutes veneer to make and once spray veneer, drying, sanding, once spraying veneer thus making, once spraying veneer can show veneer ducting effect.So-called conduit refers to the pore of veneer.Ducting effect refers to clearly find out the chiaroscuro effect of the pore of veneer.
The paint color finishing Tianna solution of background color of spraying is modulated, and according to colour table, selects black, red and yellow accurate adjustment to make the color of correspondence.The thickness of spraying is with reference to original colour table.
Drying with barn, drying temperature is 25 35 degree, and drying time is 12 hours.
3, ebony grain effect is made
On the outer surface once spraying veneer, according to natural black sandalwood texture, recalling texture color, on the outer surface once spraying veneer, manual drawing ebony wood grain, then dries, thus making ebony wood grain veneer.
During drafting, the change of the shade of same striped, select proper implements during Freehandhand-drawing, thickness is interted, for instance wider wood grain coarse cloth, or with the oil painting brush of 5-8mm.The lines of Freehandhand-drawing are natural, color, thickness, curved directly etc. all change, will not be excessively carefully and neatly done, and convergence natural black sandalwood texture.
The paint drawn is color essence or glaze, and texture color is with reference to colour table.Preferably select color essence, desirable ebony grain effect can be made.
Drying with barn, drying temperature is 30 38 degree, or 32 38 degree, drying time 12 hours.
4, head degree priming paint
The outer surface of ebony wood grain veneer being sequentially carried out spraying, drying and sanding, thus making priming paint ebony wood grain veneer.
The transparent priming of head degree priming paint PU or PE.If selecting PU, also need spraying twice, if selecting PE also to need spraying once.The viscosity of head degree priming paint is 10 seconds, or 12 seconds 13 seconds (concentration unit of paint is the second).
Drying with barn, drying temperature is 30 38 degree, or 32 38 degree, drying time is 4 hours, or 12 hours, or 24 hours.
After drying, carrying out light weight sand with the paper sand that model is 320 or 400, light weight sand rear surface is smooth, smooth, thus making priming paint ebony wood grain veneer.
5, product effect is made
According to product effect, priming paint ebony wood grain veneer correspondingly being made perforate effect, sealing effect, perforate refers to that conduit is not fully blocked, it can be seen that conduit.Closing is exactly that conduit to be filled and led up completely, cannot see conduit.Illustrate for sealing effect below.
6, spray-applied primer again
The outer surface of priming paint ebony wood grain veneer making product effect sprays 2-3 priming paint, carries out drying and sanding after spraying every time.
The transparent priming of spray-applied primer PU or PE again.Cross rifle sprays, and viscosity is 14 seconds 16 seconds, and coating thickness is 50 60 micromillimetres.
Drying with barn, drying temperature is 32 42 degree, and drying time is 46 hours.After drying, carrying out light weight sand with the paper sand that model is 320 or 400, light weight sand rear surface is smooth, smooth, thus making spray-applied primer ebony wood grain veneer again.
7, color is repaiied
Comparison colour table carries out repairing color, repaiies color rear surface and has on gloss, sense organ and feel full, and close with the depth color of colour table.
8, spraying protective layer
Spraying protective layer, drying and sanding successively on the outer surface of spray-applied primer ebony wood grain veneer again.Spraying protective layer is to protect color.
Spraying protective layer PU clear finish.Coating thickness about 10 micromillimetres.Drying with barn, drying temperature is 32 38 degree, and drying time is 12 hours.
Pass through the present embodiment, the outer surface that raw material substitutes veneer is sequentially carried out background color of spraying, makes ebony grain effect and head degree priming paint etc., it is finally made the environment-friendly type veneer furniture finished product with ebony texture, its color and luster gloss, full, smooth surface, can compare favourably with natural black sandalwood texture, thus reaching the purpose of environmental protection.
9, spray paint
Spray paint on the outer surface of the ebony wood grain veneer of spraying protective layer, then dries.
Spray paint PU clear finish.Coating thickness about 40 50 micromillimetres.Viscosity is 9 10 seconds, and the brightness after spraying is with reference to colour table.Drying with barn, drying temperature is 32 38 degree, and drying time is 8 24 hours.
The product form of above-described embodiment and accompanying drawing the non-limiting present invention and style, any person of an ordinary skill in the technical field is to its suitably change done or modifies, and all should be regarded as the patent category without departing from the present invention.