CN103462200A - Inclination 120-degree quantitative tobacco packing technique based on loose-leaf inserting needle bulk curing - Google Patents
Inclination 120-degree quantitative tobacco packing technique based on loose-leaf inserting needle bulk curing Download PDFInfo
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- CN103462200A CN103462200A CN2013104662980A CN201310466298A CN103462200A CN 103462200 A CN103462200 A CN 103462200A CN 2013104662980 A CN2013104662980 A CN 2013104662980A CN 201310466298 A CN201310466298 A CN 201310466298A CN 103462200 A CN103462200 A CN 103462200A
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 83
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 83
- 238000012856 packing Methods 0.000 title abstract description 16
- 238000000034 method Methods 0.000 title abstract description 7
- 239000002184 metal Substances 0.000 claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 10
- 235000019504 cigarettes Nutrition 0.000 claims description 240
- 230000000694 effects Effects 0.000 claims description 21
- 238000005516 engineering process Methods 0.000 claims description 16
- 238000001035 drying Methods 0.000 claims description 14
- 239000011449 brick Substances 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 239000007769 metal material Substances 0.000 claims description 2
- 238000011017 operating method Methods 0.000 claims description 2
- 238000007665 sagging Methods 0.000 claims description 2
- 239000002023 wood Substances 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000779 smoke Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
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Abstract
The invention relates to an inclination 120-degree quantitative tobacco packing technique based on loose-leaf inserting needle bulk curing, and belongs to the technical field of tobacco curing. The technique comprises the following operation steps that (1) material is made, a movable assembling and disassembling tobacco board, a fixing tobacco packing square frame support, a fixing tobacco packing square frame (comprising a movable square rod) and a U-shaped metal inserting needle are made; (2) the material is assembled; (3) tobacco is packed, harvested fresh tobacco leaf petioles face downwards, leaf tips face upwards, harvested fresh tobacco leaves are perpendicular to the movable assembling and disassembling tobacco board(which is inclined at the angle of 30 degrees), after the fixing tobacco packing square frame is full, the movable square rod is clamped on the fixing tobacco packing square frame, and the U-shaped metal inserting needle is inserted into the fixing tobacco packing square frame and located on the upper side of the fixing tobacco packing square frame; (4) tobacco packing quantity is controlled; (5) the movable assembling and disassembling tobacco board and the fixing tobacco packing square frame support are moved out; (6) curing is conducted after the fixing tobacco packing square frame is full of the tobacco leaves; (7) the tobacco leaves are discharged. The inclination 120-degree quantitative tobacco packing technique has the advantages of being large in tobacco packing quantity, achieving controllability, being high in tobacco packing speed and good in tobacco packing uniformity and homogeneity, saving labor, lowering cost, resolving the problem that tobacco leaf petioles are bent, and the like, and is worthy of being popularized and applied.
Description
Technical field
The present invention relates to quantitatively dress cigarette technology of a kind of inclination 120 degree based on loose leaf contact pin dense drying, belong to the baking of flue-cured tobacco technical field.
Background technology
At present, domestic dense drying device is generally promoted, the dress cigarette mode that dense drying is supporting and dress cigarette equipment are also a lot, " the frame dress cigarette bulk curing barns " that are 201110231608.1 such as " the loose fast quick-mounting cigarette of leaf frame ", the patent No. in Chinese patent (patent No. is 201220222105.8) etc., the advanced means of promoting at present mainly contains loose leaf and stacks dress cigarette and loose leaf sign inserting dress cigarette device.As being, " a kind of close hothouse loose-tobacco loading method " in Chinese patent (patent No. is 2009102494.3) stack at loose leaf the dress cigarette technology of optimizing on dress cigarette and loose leaf cigarette frame dress cigarette device basic, this technology has obtained tobacco grower's approval on producing, this kind of dress cigarette mode promotes the use in national main product cigarette district, its advantage mainly comprises: 1. filling the cigarette amount, to stack the dress cigarette than peg dress cigarette and loose leaf large, relatively saving of labor and reduce coal-fired consumption; 2. tobacco leaf is relatively fixing, and the loose leaf of dress cigarette regularity and uniformity is stacked the dress cigarette and obviously improved, and the cured tobacco leaf quality obviously improves; 3. simple in structure, be convenient to study and promote.
But still there is following problem in loose leaf sign inserting dress cigarette device in producing utilization: 1. fill cigarette speed slower.Adopt leaf base down, blade tip fills cigarette upward, and the too much or very few tobacco leaf that all can cause of the tobacco leaf quantity of the fixing square bar of at every turn packing into lodges; 2. fill cigarette regularity and uniformity not high.Adopt leaf base down, blade tip fills cigarette upward, often causes first tight rear loose phenomenon of dress cigarette; 3. elasticity is inhomogeneous causes tobacco leaf flavescence Time Inconsistency in bake process, extends the flavescence time, increases baking total time, increases fuel cost, and part tobacco leaf flavescence simultaneously is excessive, affects quality of tobacco; 4. tobacco leaf blade tip and petiole are obviously crooked, are unfavorable for the classification processing, affect the tobacco leaf outward appearance, and then affect tobacco price.To this, need to take some other way to be solved problems.
Summary of the invention
Based on above-mentioned situation, the object of the invention is to solve that the dress cigarette speed that existing bulk curing barn dress cigarette mode exists is slow, dress cigarette regularity and uniformity is not high, cost is high, dress cigarette quantity not sufficient affect the problems such as tobacco flue-curing quality, and provide a kind of and can improve dress cigarette speed, solve dress cigarette regularity, 120 degree of the inclination based on loose leaf contact pin dense drying cost-saving and that can reduce the problems such as tobacco leaf petiole bending quantitatively fill the cigarette technology.
For achieving the above object, this invention technical scheme is as follows:
A kind of inclination 120 degree based on loose leaf contact pin dense drying are dress cigarette technology quantitatively, its device comprises movable handling cigarette plate holddown groove, fixing dress cigarette square frame holddown groove, movable handling cigarette plate, fixing dress cigarette square frame bracing frame, fixing dress cigarette square frame and U-shaped metal ferrule, wherein, movable handling cigarette plate holddown groove and fixing dress cigarette square frame holddown groove are arranged on the both sides metope in barn, movable handling cigarette plate and fixing dress cigarette square frame two ends lean against respectively on movable handling cigarette plate holddown groove and fixing dress cigarette square frame holddown groove, place fixing dress cigarette square frame bracing frame below fixing dress cigarette square frame, fixing dress cigarette square frame loads and unloads the cigarette plate in parastate with activity, down, blade tip upwards, is filled the upper movable square bar of card after fixing dress cigarette square frame to the tobacco leaf petiole, plugs U-shaped metal ferrule, and U-shaped metal ferrule is inserted on tobacco leaf, is positioned at fixing dress cigarette square frame top and prevents that tobacco leaf from falling, remove movable handling cigarette plate, take off fixing dress cigarette square frame bracing frame, the tobacco leaf vertical hanging is on fixing dress cigarette square frame, after filling whole a heatable brick bed tobacco leaf, toasted.
Further, fixing dress cigarette square frame and movable handling cigarette plate adopt metal or wood materials to make, and U-shaped contact pin adopts metal material to make.
Further, U-shaped metal ferrule length is 25～30cm, equals fixing dress cigarette square frame width; Be fixed with two shanks on this contact pin, the distance between every two shanks is 5～10cm.
Further, movable handling cigarette plate is 30 degree with movable handling cigarette plate holddown groove and tilts, the long 125～130cm of movable handling cigarette plate, wide 40～60cm, thickness 2～2.5cm.
Further, fixing dress cigarette square frame is 30 degree with fixing dress cigarette square frame holddown groove and tilts, and supports the long 125～130cm of fixing dress cigarette square frame, wide 25～30cm, material specification 2cm * 2cm square tube with fixing dress cigarette square frame bracing frame.
Should quantitatively fill the cigarette technology by inclination 120 degree based on loose leaf contact pin dense drying, its operating procedure is as follows:
(1) material is made: creative activity handling cigarette plate, fixing dress cigarette square frame bracing frame, fixing dress cigarette square frame (comprising movable square bar) and U-shaped metal ferrule.Installation activity handling cigarette plate holddown groove and movable handling cigarette plate holddown groove in bulk curing barn.
(2) material assembling: movable handling cigarette plate (30 degree tilt) and fixing dress cigarette square frame two ends lean against respectively on movable handling cigarette plate holddown groove and fixing dress cigarette square frame holddown groove.The fixing dress of placement cigarette square frame bracing frame (30 degree tilt) below fixing dress cigarette square frame, make fixing dress cigarette square frame and movable handling cigarette plate (30 degree tilt) in parastate;
(3) dress cigarette: by the fresh tobacco leaf petiole of gathering down, blade tip upwards, vertical with activity handling cigarette plate (30 degree tilt), fills the upper movable square bar of card after fixing dress cigarette square frame, plugs U-shaped metal ferrule, and U-shaped metal ferrule is above fixing dress cigarette square frame;
(4) dress cigarette amount is controlled: dress cigarette quantity can be controlled by the width of fixing dress cigarette square frame, and dress cigarette amount is along with the width of fixing dress cigarette square frame increases and increases, and used width is at 25～30cm, and the standard barn goes out dry cigarette amount 800～1100kg;
(5) shift out movable handling cigarette plate and fix dress cigarette square frame bracing frame: after tobacco leaf is fixed by fixing dress cigarette square frame and U-shaped metal ferrule, shift out movable handling cigarette plate and fixing dress cigarette square frame bracing frame, now, tobacco leaf is sagging because of Action of Gravity Field, fixing dress cigarette square frame is along petiole direction 30 degree that turn clockwise, and fixing dress cigarette square frame four limits lie against on the barn fixed support, and the tobacco leaf petiole down, blade tip upward, hangs on fixing dress cigarette square frame fully;
(6) baking: the barn tobacco leaf can start baking after all filling;
(7) unload cigarette: after tobacco leaf is dried moisture regain, at activity handling cigarette plate holddown groove, keep flat movable handling cigarette plate (with the dress cigarette time positive and negative exchange), take out U-shaped metal ferrule, unload movable square bar, from activity handling cigarette plate, tobacco leaf is unloaded, tobacco bales is penetrated to storehouse.
Beneficial effect of the present invention is: adopt inclination 120 degree based on loose leaf contact pin dense drying quantitatively to fill the cigarette technology, by using fixing dress cigarette square frame, U-shaped metal ferrule and movable handling cigarette plate, be the vertical dress cigarette of 120 degree on the in-built smoke stratification of barn, remove split-wind plate simultaneously, dress cigarette quantity not sufficient, the dress cigarette speed that has solved the baking of existing loose leaf sign inserting dress cigarette is slow, the high in cost of production problem, has the following advantages:
(1) dress cigarette quantity is large, and can control, and dress cigarette amount can increase 20%-30%; And dress cigarette quantity is controlled.After first filling cigarette, fix, smoke filling density is larger.Dress cigarette amount can be controlled according to the width of the fixing dress of leaf tobacco production horizontal adjusting cigarette square frame in various places.
(2) dress cigarette speed is faster.Employing activity handling cigarette plate (30 degree tilt),, there is not tobacco leaf lodging problem in dress cigarette process in the vertical dress cigarette of 120 degree that tilts, and speed is faster.
(3) dress cigarette regularity and uniformity are better.Adopt the vertical dress cigarette of 120 degree, tobacco leaf more easily aligns with movable handling cigarette plate under Action of Gravity Field, and the stacking of only tobacco leaf need to being scattered is then fixing.
(4) this falls in the saving of labor.This kind of dress cigarette mode do not re-use split-wind plate, and every barn can be saved and make the split-wind plate expense more than 5000 yuan, employing activity handling cigarette plate (30 degree tilt) the vertical dress cigarette of 120 degree that tilts, and the dress cigarette is more laborsaving, more convenient.Every a heatable brick bed tobacco leaf dress cigarette amount of labour used can reduce 30%.
(5) solve tobacco leaf petiole buckling problem.Move the front and back that can load and unload the cigarette plate by activity, meets the different length tobacco leaf better fixing on fixing dress cigarette square frame.Removed split-wind plate, tobacco leaf in the vertical hanging state, solves tobacco leaf petiole buckling problem at the bake process Leaf fully.
The accompanying drawing explanation
Fig. 1 is the dress cigarette structural representation in this inventive embodiments.
Fig. 2 is the activity handling cigarette plate structure schematic diagram in this inventive embodiments.
Fig. 3 is the fixedly dress cigarette square frame support frame structure schematic diagram in this inventive embodiments.
Fig. 4 is the fixedly dress cigarette frame structure schematic diagram in this inventive embodiments.
Fig. 5 is the U-shaped metal ferrule structural representation in this inventive embodiments.
Description of symbols in figure, 1, metope; 2, movable handling cigarette plate holddown groove; 3, fixing dress cigarette square frame holddown groove; 4, movable handling cigarette plate; 5, fixing dress cigarette square frame bracing frame; 6, movable square bar; 7, U-shaped metal ferrule; 8, tobacco leaf; 9, fixing dress cigarette square frame.
The specific embodiment
In order to further describe the present invention, further set forth the specific embodiment of this invention below in conjunction with drawings and Examples.
Embodiment
The loose leaf bulk curing barn of a 800cm * 270cm of cigarette-filling house, dress cigarette 3 layers of specification of take is example.Dress fresh tobacco leaf capacity is 5000-6000kg, every a heatable brick bed go out dry tobacco leaf 800-1100kg, select specification be 200mm wide * metal square bar that 200mm is thick makes fixing dress cigarette square frame 9, include movable square bar 6 on fixing dress cigarette square frame 9, square frame 130cm length * 25cm is wide, and a barn need to be fixed 150, dress cigarette square frame.Manufacturing specification is that 25cm is long, and 7, one barns of the U-shaped metal ferrule that spacing is 10cm need 1650 of U-shaped metal ferrules.Make an activity handling cigarette plate 4 that 130cm length * 55cm is wide, 4 one-tenth 30 degree of movable handling cigarette plate tilt, and fixing dress cigarette square frame bracing frame 5 is placed in fixing dress cigarette square frame 9 belows, and 30 degree that tilt are placed.
As shown in Figure 1, the both sides metope 1 in the existing standard barn and position, middle, fixing dress cigarette square frame holddown groove 3 is installed at the movable handling of distance cigarette plate holddown groove 2 (existing barn split-wind plate position) 30cm place, top; Produce a movable handling cigarette plate 4(as shown in Figure 2 according to the interior empty specification of barn), fixing dress cigarette square frame bracing frame (as shown in Figure 3), comprise movable square bar 6 fixedly dress cigarette square frame 9(as shown in Figure 4), U-shaped metal ferrule 7(as shown in Figure 5).Successively activity is loaded and unloaded on the both sides metope 1 that cigarette plate holddown groove 2 and fixing dress cigarette square frame holddown groove 3 be arranged in barn, movable handling cigarette plate 4(30 degree tilts) and fixing dress cigarette square frame 6 two ends lean against respectively movable handling cigarette plate holddown groove 2 and fixing the dress on cigarette square frame holddown groove 3.Place fixing dress cigarette square frame bracing frame 5 below fixing dress cigarette square frame 6, fixing dress cigarette square frame 9 and movable handling cigarette plate 2(30 degree tilted) in parastate.By tobacco leaf 8 petioles down, blade tip upwards, is filled movable square bar 6 on fixing dress cigarette square frame 9 rear cards, plugs U-shaped metal ferrule 7; Remove movable handling cigarette plate 4, take off fixing dress cigarette square frame bracing frame 5, tobacco leaf 8 turns clockwise after 30 degree vertical hanging on fixing dress cigarette square frame 9.After filling whole a heatable brick bed tobacco leaf, toasted.After tobacco leaf is dried moisture regain, while on activity handling cigarette plate holddown groove 2, keeping flat movable handling cigarette plate 4(with the dress cigarette, positive and negative is exchanged), take out U-shaped metal ferrule 7, unload movable square bar 6, from activity handling cigarette plate 4, tobacco leaf is unloaded, tobacco bales is penetrated to storehouse.
Claims (6)
1. inclination 120 degree based on loose leaf contact pin dense drying quantitatively fill the cigarette technology, it is characterized in that: this technology equipment therefor comprises movable handling cigarette plate holddown groove, fixing dress cigarette square frame holddown groove, movable handling cigarette plate, fixing dress cigarette square frame bracing frame, fixing dress cigarette square frame and U-shaped metal ferrule, wherein, described movable handling cigarette plate holddown groove and fixing dress cigarette square frame holddown groove are arranged on the both sides metope in barn, described movable handling cigarette plate and fixing dress cigarette square frame two ends lean against respectively on movable handling cigarette plate holddown groove and fixing dress cigarette square frame holddown groove, place fixing dress cigarette square frame bracing frame below described fixedly dress cigarette square frame, described fixedly dress cigarette square frame loads and unloads the cigarette plate in parastate with activity, down, blade tip upwards, is filled the upper movable square bar of card after fixing dress cigarette square frame to the tobacco leaf petiole, plugs U-shaped metal ferrule, and U-shaped metal ferrule is inserted on tobacco leaf, is positioned at fixing dress cigarette square frame top and prevents that tobacco leaf from falling, remove movable handling cigarette plate, take off fixing dress cigarette square frame bracing frame, the tobacco leaf vertical hanging is on fixing dress cigarette square frame, after filling whole a heatable brick bed tobacco leaf, toasted.
2. inclination 120 degree based on loose leaf contact pin dense drying according to claim 1 quantitatively fill the cigarette technology, it is characterized in that: the fixedly dress cigarette square frame in described device and movable handling cigarette plate adopt metal or wood materials to make, and U-shaped contact pin adopts metal material to make.
3. inclination 120 degree based on loose leaf contact pin dense drying according to claim 1 quantitatively fill the cigarette technology, and it is characterized in that: the U-shaped metal ferrule length in described device is 25～30cm, equal fixing dress cigarette square frame width; Be fixed with two shanks on this contact pin, the distance between every two shanks is 5～10cm.
4. inclination 120 degree based on loose leaf contact pin dense drying according to claim 1 quantitatively fill the cigarette technology, it is characterized in that: the activity handling cigarette plate in described device is 30 degree with movable handling cigarette plate holddown groove and tilts, long 125～the 130cm of movable handling cigarette plate, wide 40～60cm, thickness 2～2.5cm.
5. inclination 120 degree based on loose leaf contact pin dense drying according to claim 1 quantitatively fill the cigarette technology, it is characterized in that: the fixedly dress cigarette square frame in described device is 30 degree with fixing dress cigarette square frame holddown groove and tilts, and support with fixing dress cigarette square frame bracing frame, long 125～the 130cm of fixing dress cigarette square frame, wide 25～30cm, material specification is 2cm * 2cm square tube.
6. inclination 120 degree based on loose leaf contact pin dense drying according to claim 1 quantitatively fill the cigarette technology, and it is characterized in that: its operating procedure is as follows:
(1) material is made: creative activity handling cigarette plate, fixing dress cigarette square frame bracing frame, fixing dress cigarette square frame (comprising movable square bar) and U-shaped metal ferrule; Installation activity handling cigarette plate holddown groove and movable handling cigarette plate holddown groove in bulk curing barn;
(2) material assembling: movable handling cigarette plate (30 degree tilt) and fixing dress cigarette square frame two ends lean against respectively on movable handling cigarette plate holddown groove and fixing dress cigarette square frame holddown groove; The fixing dress of placement cigarette square frame bracing frame (30 degree tilt) below fixing dress cigarette square frame, make fixing dress cigarette square frame and movable handling cigarette plate (30 degree tilt) in parastate;
(3) dress cigarette: by the fresh tobacco leaf petiole of gathering down, blade tip upwards, vertical with activity handling cigarette plate (30 degree tilt), fills the upper movable square bar of card after fixing dress cigarette square frame, plugs U-shaped metal ferrule, and U-shaped metal ferrule is above fixing dress cigarette square frame;
(4) dress cigarette amount is controlled: dress cigarette quantity can be controlled by the width of fixing dress cigarette square frame, and dress cigarette amount is along with the width of fixing dress cigarette square frame increases and increases, and used width is at 25～30cm, and the standard barn goes out dry cigarette amount 800～1100kg;
(5) shift out movable handling cigarette plate and fix dress cigarette square frame bracing frame: after tobacco leaf is fixed by fixing dress cigarette square frame and U-shaped metal ferrule, shift out movable handling cigarette plate and fixing dress cigarette square frame bracing frame, now, tobacco leaf is sagging because of Action of Gravity Field, fixing dress cigarette square frame is along petiole direction 30 degree that turn clockwise, and fixing dress cigarette square frame lies against on fixing dress cigarette square frame holddown groove, and the tobacco leaf petiole down, upward, vertical hanging is on fixing dress cigarette square frame for blade tip;
(6) baking: the barn tobacco leaf can start baking after all filling;
(7) unload cigarette: after tobacco leaf is dried moisture regain, at activity handling cigarette plate holddown groove, keep flat movable handling cigarette plate (with the dress cigarette time positive and negative exchange), take out U-shaped metal ferrule, unload movable square bar, from activity handling cigarette plate, tobacco leaf is unloaded, tobacco bales is penetrated to storehouse.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310466298.0A CN103462200B (en) | 2013-10-09 | 2013-10-09 | Based on the inclination 120 degree quantitatively dress cigarette device of loose leaf contact pin dense drying |
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| CN201310466298.0A CN103462200B (en) | 2013-10-09 | 2013-10-09 | Based on the inclination 120 degree quantitatively dress cigarette device of loose leaf contact pin dense drying |
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| CN103462200B CN103462200B (en) | 2015-09-23 |
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Cited By (3)
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| CN104149825A (en) * | 2014-07-08 | 2014-11-19 | 福建省烟草公司龙岩市公司 | Method and device for picking up, collecting and conveying tobacco leaves |
| CN105192873A (en) * | 2015-11-05 | 2015-12-30 | 贵州省烟草科学研究院 | Outdoor tobacco loading method based on bulk curing of loose leaves fixed through inserted pins |
| CN111053274A (en) * | 2019-12-27 | 2020-04-24 | 安徽皖南烟叶有限责任公司 | Tobacco leaf conditioning equipment and conditioning process |
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| CN105192873A (en) * | 2015-11-05 | 2015-12-30 | 贵州省烟草科学研究院 | Outdoor tobacco loading method based on bulk curing of loose leaves fixed through inserted pins |
| CN111053274A (en) * | 2019-12-27 | 2020-04-24 | 安徽皖南烟叶有限责任公司 | Tobacco leaf conditioning equipment and conditioning process |
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| CN103462200B (en) | 2015-09-23 |
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