CN103453832A - Multipurpose deformation measuring device and measuring method - Google Patents

Multipurpose deformation measuring device and measuring method Download PDF

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CN103453832A
CN103453832A CN2012103622356A CN201210362235A CN103453832A CN 103453832 A CN103453832 A CN 103453832A CN 2012103622356 A CN2012103622356 A CN 2012103622356A CN 201210362235 A CN201210362235 A CN 201210362235A CN 103453832 A CN103453832 A CN 103453832A
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snap ring
girder
semi
flexible cable
hole
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CN103453832B (en
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沈超明
范海峰
杨文兴
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Jiangsu University of Science and Technology
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Abstract

本发明公开了一种多用途变形测量装置以及该装置的测量方法,属工程测试技术领域。本发明的测量装置包括支柱、横梁、悬臂梁、转杆、第一柔性索、第二柔性索、第一固定卡环、第二固定卡环、游标尺、电阻应变片、桥盒组成,由于将应变片后端放置,前端通过柔性索牵拉传递变形,从而使得测量装置可适应大标距试件以及液下极端环境的测量;所述测量方法先核定游标尺标距,根据被测试件的弹性模量选择转杆插销孔,将第一、第二固定卡环与游标尺装配并固定于被测试件,然后装配第一、第二柔性索,启动试验台施加载荷,读取电桥信号,计算悬臂梁挠度,得到被测试件变形量。本发明结构简单,适用大标距、压缩变形以及液下极端环境的测量,用途广泛。

Figure 201210362235

The invention discloses a multipurpose deformation measuring device and a measuring method of the device, belonging to the technical field of engineering testing. The measuring device of the present invention comprises a pillar, a beam, a cantilever beam, a rotating rod, a first flexible cable, a second flexible cable, a first fixed snap ring, a second fixed snap ring, a vernier scale, a resistance strain gauge, and a bridge box. The rear end of the strain gauge is placed, and the front end is pulled by a flexible cable to transmit deformation, so that the measuring device can be adapted to the measurement of large gauge specimens and extreme environments under liquid; Select the pin hole of the rotating rod for the modulus of elasticity, assemble the first and second fixed snap rings with the vernier scale and fix them on the test piece, then assemble the first and second flexible cables, start the test bench to apply load, and read the bridge signal, calculate the deflection of the cantilever beam, and obtain the deformation of the tested part. The invention has simple structure, is applicable to the measurement of large gauge distance, compression deformation and extreme environment under liquid, and has wide application.

Figure 201210362235

Description

一种多用途变形测量装置及测量方法A multi-purpose deformation measuring device and measuring method

技术领域 technical field

本发明属于工程测试技术领域,涉及一种固体变形的测量,具体的说涉及工程结构或试样拉伸、压缩变形的测量装置及测量方法。The invention belongs to the technical field of engineering testing, and relates to a measurement of solid deformation, in particular to a measuring device and a measuring method for engineering structure or sample tension and compression deformation.

背景技术 Background technique

在工程测试实践中,对材料试样或结构受力后的变形进行准确的测量非常重要。如在进行材料的拉伸试验中,我们在测定材料的弹性模量、规定非比例屈服强度,或绘制应力应变曲线时必须对该材料的试样在受拉后其变形量进行准确测量,压缩试验亦然。目前此类试验中的变形一般采用引伸计来测量,常用的电阻应变式引伸计输出信号为电信号,便于仪表的自动采集、处理,目前应用最为广泛,但缺点也很明显:1.通常标距固定,为了满足不同试验的需要必须配备各种标距的引伸计,试验成本增加;2.量程小,只能测量小变形,对较大的变形测量不适用;3.由于引伸计通过刀刃与试样直接连接,试样断裂时产生的较大冲击力会直接传递给引伸计的敏感元件,损坏测量机构;4.对于压缩变形不适用;5.不能满足水下、特别是水下高温、腐蚀环境试验。In engineering testing practice, it is very important to accurately measure the deformation of material samples or structures after being stressed. For example, in the tensile test of materials, when we determine the elastic modulus of the material, specify the non-proportional yield strength, or draw the stress-strain curve, we must accurately measure the deformation of the sample of the material after tension, compression The same goes for experiments. At present, the deformation in this kind of test is generally measured by the extensometer. The output signal of the commonly used resistance strain extensometer is an electrical signal, which is convenient for the automatic collection and processing of the instrument. It is currently the most widely used, but the disadvantages are also obvious: 1. Usually the standard The distance is fixed, in order to meet the needs of different tests, extensometers with various gauge lengths must be equipped, and the test cost increases; 2. The measuring range is small, only small deformation can be measured, and it is not suitable for larger deformation measurement; 3. Since the extensometer passes through the blade It is directly connected to the sample, and the large impact force generated when the sample breaks will be directly transmitted to the sensitive element of the extensometer, which will damage the measuring mechanism; 4. It is not suitable for compression deformation; 5. It cannot meet the requirements of underwater, especially high temperature underwater , Corrosive environment test.

国外现有的水用引伸计可在水或盐水溶液中使用,但只限于常温、短时间的测试,且与常规引伸计一样,标距固定,量程也较小。Existing foreign extensometers for water can be used in water or saline solution, but they are limited to normal temperature and short-term tests, and like conventional extensometers, the gauge length is fixed and the measuring range is also small.

中国实用新型专利CN2816793Y中针对已有引伸计标距小的问题,公开了一种大标距引伸计,其通过在加大标距装置和常规小标距引伸计之间增设一个变形过度装置,将大间距装置的变形等值的转换到小标距引伸计的两刀口变形量,实现对大标距变形的测量。但由于该装置测量本体仍然是传统小标距引伸计,对于大变形、压缩变形、水下测量仍均不适用。Chinese utility model patent CN2816793Y aims at the problem of the small gauge length of existing extensometers, and discloses a large gauge length extensometer. By adding a deformation transition device between the enlarged gauge length device and the conventional small gauge length extensometer, The deformation equivalent of the large distance device is converted to the deformation of the two blades of the small gauge extensometer, so as to realize the measurement of the large gauge deformation. However, since the measurement body of the device is still a traditional small-gauge extensometer, it is still not suitable for large deformation, compression deformation, and underwater measurement.

发明内容 Contents of the invention

本发明的目的是为了克服现有技术中存在的问题和不足,提供方便、快捷,成本很低,且可适用多种用途的变形测量装置及测量方法。The object of the present invention is to overcome the problems and deficiencies in the prior art, and provide a deformation measuring device and a measuring method which are convenient, fast, low in cost and applicable to various purposes.

为达到上述目的,解决上述技术问题所采用的技术方案是一种多用途变形测量装置,包括下端带有底座的支柱7,偏离中线开有一通孔的横梁21,均布开设有多个径向销孔的转杆5,悬臂梁6,第一柔性索3,第二柔性索4,第一固定卡环1,第二固定卡环2和游标尺18,其中所述支柱7的上下端分别开有一径向通孔,所述横梁21通过通孔固套在支柱7中部以上位置,所述横梁21的左端与所述悬臂梁6的一端相垂直连接,所述横梁21的右端与所述转杆5中部任一销孔销接,所述第一柔性索3的一端与所述转杆5的上端相连接,另一端依次穿过所述支柱7上端通孔、第二固定卡环2与第一固定卡环1相连接,所述第二柔性索4的一端与所述转杆5的下端相连接,另一端穿过所述支柱7下端通孔与所述悬臂梁6另一端相连接,所述第一固定卡环1与第二固定卡环2还分别与所述靠近被测试件20的游标尺18相连接,所述横梁21左端上表面还设置有与设置在所述悬臂梁6上部的电阻应变片10电连接的桥盒9。In order to achieve the above purpose, the technical solution adopted to solve the above technical problems is a multi-purpose deformation measuring device, including a pillar 7 with a base at the lower end, a beam 21 with a through hole deviated from the center line, and multiple radial The rotating rod 5 of the pin hole, the cantilever beam 6, the first flexible cable 3, the second flexible cable 4, the first fixed snap ring 1, the second fixed snap ring 2 and the vernier scale 18, wherein the upper and lower ends of the pillar 7 are respectively There is a radial through hole, and the crossbeam 21 is fixedly sleeved above the middle part of the pillar 7 through the through hole. The left end of the crossbeam 21 is vertically connected with one end of the cantilever beam 6, and the right end of the crossbeam 21 is connected with the cantilever beam 6. Any pin hole in the middle of the rotating rod 5 is pinned, one end of the first flexible cable 3 is connected to the upper end of the rotating rod 5, and the other end passes through the through hole at the upper end of the pillar 7 and the second fixed snap ring 2 in turn. It is connected with the first fixed snap ring 1, one end of the second flexible cable 4 is connected with the lower end of the rotating rod 5, and the other end is connected with the other end of the cantilever beam 6 through the through hole at the lower end of the pillar 7. connected, the first fixed snap ring 1 and the second fixed snap ring 2 are also respectively connected with the vernier 18 close to the test piece 20, and the upper surface of the left end of the beam 21 is also provided with a The bridge box 9 is electrically connected to the strain gauge 10 on the upper part of the beam 6 .

所述第一固定卡环1、第二固定卡环2设计均为剪刀状弹簧夹,其包括两片交叉连接的夹体以及产生夹持力夹持弹簧,夹体由夹头和夹柄组成,夹头相向内侧均设有内凹的夹持刀刃,外侧中部均设有一突起的凸柄,连接位置位于夹柄段,且其开有供第一柔性索3穿连的通孔,夹持弹簧连接于两夹柄靠近夹头端内侧。The first fixed snap ring 1 and the second fixed snap ring 2 are all designed as scissor-shaped spring clips, which include two cross-connected clip bodies and a clamping spring that generates a clamping force. The clip body is composed of a chuck and a clamp handle , the chucks are provided with concave clamping blades on the opposite inner side, and a protruding handle is provided on the outer middle, the connection position is located in the clamping handle section, and it has a through hole for the first flexible cable 3 to pass through, and the clamping The spring is connected to the inner side of the two clamping handles near the end of the collet.

作为本发明装置的进一步改进,提供一种能够用于测量压缩变形的测量装置,为此,在第一固定卡环1、第二固定卡环2上还活动连接有用于反向传递被测试件20变形方向的反向机构17,将被测试件20应力变形反向传递。所述反向机构17由套杆、套筒组成,所述套筒穿套于套杆中部,套杆及套筒的顶端、底端均径向设置有方向相反的突起物,其中套杆顶端及套筒底端的突起物还分别设有与第二固定卡环2、第一固定卡环1外侧凸柄活动接插连接的中心盲孔,套杆底部和套筒顶部突起物均开有用于穿连第一柔性索3的径向通孔。As a further improvement of the device of the present invention, a measuring device that can be used to measure compression deformation is provided. For this reason, the first fixed snap ring 1 and the second fixed snap ring 2 are also movably connected with a device for reverse transmission of the tested object. The reverse mechanism 17 of the deformation direction of 20 transmits the stress and deformation of the tested piece 20 in reverse. The reverse mechanism 17 is composed of a sleeve rod and a sleeve. The sleeve is put through the middle part of the sleeve rod. The top and bottom ends of the sleeve rod and the sleeve are radially provided with protrusions in opposite directions, wherein the top end of the sleeve rod and the protrusions at the bottom of the sleeve are respectively provided with central blind holes connected with the second fixed snap ring 2 and the outer lugs of the first fixed snap ring 1, and the protrusions at the bottom of the sleeve rod and the top of the sleeve are opened for The radial through hole of the first flexible cable 3 is passed through.

此外还在本发明装置转杆5与横梁21相互形成的任一夹角之间设置复位弹簧8,用来使悬臂梁6复位。所述支柱7的底座的材质为磁性材料,便于装置现场快速安放。所述第一柔性索3、第二柔性索4优选为因瓦合金材料,此材料膨胀系数接近为零,弹性模量较大,具备抗拉刚度大、长度不随温度变化而变化的特点。In addition, a return spring 8 is provided between any angle formed between the rotating rod 5 and the crossbeam 21 of the device of the present invention to reset the cantilever beam 6 . The material of the base of the pillar 7 is a magnetic material, which is convenient for quick placement of the device on site. The first flexible cable 3 and the second flexible cable 4 are preferably made of Invar alloy material, which has a coefficient of expansion close to zero, a large modulus of elasticity, high tensile rigidity, and a length that does not change with temperature.

为达到上述目的,本发明解决技术问题所采用的另一个技术方案是:一种多用途变形测量装置的测量方法,包括以下步骤:In order to achieve the above object, another technical solution adopted by the present invention to solve the technical problem is: a measurement method of a multipurpose deformation measuring device, comprising the following steps:

1)校核并固定游标尺18标距,根据被侧试件20材质选择转杆5与横梁21销接销孔位置;1) Check and fix the gauge length of the vernier ruler 18, and select the pin hole position of the rotating rod 5 and the beam 21 according to the material of the test piece 20 on the side;

2)将游标尺18与第一固定卡环1、第二固定卡环2相连接,并将第一固定卡环1及第二固定卡环2夹持于被测试件20上;将第二柔性索4穿过支柱7的下端通孔,两端张紧并分别固定于悬臂梁6下端及转杆5下端;再将第一柔性索3一端与转杆5上端相连接,另一端依次穿过支柱7上端通孔、第二固定卡环2,张紧并与第一固定卡环1相连接;2) The vernier ruler 18 is connected with the first fixed snap ring 1 and the second fixed snap ring 2, and the first fixed snap ring 1 and the second fixed snap ring 2 are clamped on the tested object 20; The flexible cable 4 passes through the through hole at the lower end of the pillar 7, and the two ends are tensioned and respectively fixed to the lower end of the cantilever beam 6 and the lower end of the rotating rod 5; Through the through hole at the upper end of the pillar 7, the second fixed snap ring 2, tensioned and connected with the first fixed snap ring 1;

3)利用惠斯顿电桥原理将桥盒9与悬臂梁6上部的应变花10按全桥接法组成测量电桥;3) Using the Wheatstone bridge principle, the bridge box 9 and the strain rosette 10 on the upper part of the cantilever beam 6 are used to form a measuring bridge according to the full bridge method;

4)启动试验机,对被测试件20施加载荷,被测试件20产生变形,进而牵拉带动悬臂梁6产生弯曲变形,从而带动电阻应变片10变形造成其电阻值发生改变,使测量电桥输出电压信号ΔU;4) Start the testing machine, apply a load to the test piece 20, the test piece 20 is deformed, and then the cantilever beam 6 is pulled to produce bending deformation, thereby driving the resistance strain gauge 10 to deform and causing its resistance value to change, so that the measuring bridge Output voltage signal ΔU;

5)利用试验机数据采集系统读取桥盒9输出的电压信号ΔU,根据电测应力、应变实验方法得到悬臂梁6在电阻应变片10处沿悬臂梁6长度方向的线应变ε;代入胡可定律得到该处的弯曲正应力σ;再根据弯曲正应力公式得到悬臂梁6上电阻应变片10所在截面的弯矩M;弯矩M除以悬臂梁6上部电阻应变片10所在截面到悬臂梁6下端的距离得到悬臂梁6下端所受集中力P,将所得集中力P值代入弯曲挠度公式求得悬臂梁6下端产生的挠度δ;5) Use the data acquisition system of the testing machine to read the voltage signal ΔU output by the bridge box 9, and obtain the linear strain ε of the cantilever beam 6 at the resistance strain gauge 10 along the length direction of the cantilever beam 6 according to the electrical stress and strain test method; substitute it into Hu Ke The law obtains the bending normal stress σ at this place; then according to the bending normal stress formula, the bending moment M of the section where the resistance strain gauge 10 on the cantilever beam 6 is obtained; the bending moment M is divided by the section where the resistance strain gauge 10 of the upper part of the cantilever beam 6 is The distance at the lower end of the cantilever beam 6 obtains the concentrated force P received by the lower end of the cantilever beam 6, and the resulting concentrated force P value is substituted into the bending deflection formula to obtain the deflection δ produced at the lower end of the cantilever beam 6;

6)根据转杆5销孔位置分隔转杆5上下部长度比例,确定悬臂梁6的下端挠度δ与被测试件20变形量之间的线性比例系数k,将系数k乘以悬臂梁6的挠度δ,从而得出被测试件20变形量。6) Separate the length ratio of the upper and lower parts of the rotating rod 5 according to the position of the pin hole of the rotating rod 5, determine the linear proportional coefficient k between the deflection δ of the lower end of the cantilever beam 6 and the deformation of the tested piece 20, and multiply the coefficient k by the length of the cantilever beam 6 Deflection δ, so as to obtain the deformation amount of the tested piece 20.

综上所述,本发明与现有技术相比具有如下特点和有益效果:In summary, compared with the prior art, the present invention has the following characteristics and beneficial effects:

1、由于将应变片后端放置,前端通过柔性索牵拉传递变形,从而使得测量装置可适应大标距试件以及液下极端环境的测量;1. Since the rear end of the strain gauge is placed, the front end is pulled by the flexible cable to transmit deformation, so that the measuring device can adapt to the measurement of large gauge specimens and extreme underwater environments;

2、通过转杆上插销孔的调节,可以对弹性模量较大的试件进行测量;2. Through the adjustment of the pin hole on the rotating rod, the test piece with a large elastic modulus can be measured;

3、通过在刀刃与应变片之间引入柔性索,从而在试样测量断裂时产生的冲击可以逐次衰减,避免了传统引伸计在测量后期必须凭经验提前拆下,否则会冲击损坏引伸计的弊端;3. By introducing a flexible cable between the blade and the strain gauge, the impact generated when the sample is measured and broken can be gradually attenuated, avoiding the need to remove the traditional extensometer in advance based on experience in the later stage of measurement, otherwise the impact will damage the extensometer. Disadvantages;

4、加装反向机构后,增加了对压缩变形的测量。本发明结构简单,操作便利,适用用途广泛;4. After installing the reverse mechanism, the measurement of compression deformation is added. The invention has simple structure, convenient operation and wide application;

5、通过对游标尺的开距进行调整,可以满足不同尺寸被测试件试验的需要。5. By adjusting the opening distance of the vernier, it can meet the needs of different sizes of test pieces.

附图说明 Description of drawings

图1为本发明测量装置的结构示意图;Fig. 1 is the structural representation of measuring device of the present invention;

图2为本发明固定卡环结构示意图;Fig. 2 is a structural schematic diagram of the fixing snap ring of the present invention;

图3为被测试件液下环境变形测量局部示意图;Figure 3 is a partial schematic diagram of the deformation measurement of the tested piece in the underwater environment;

图4为本发明反向机构结构示意图;Fig. 4 is a structural schematic diagram of the reverse mechanism of the present invention;

图5为本发明装置的工作行程原理图。Fig. 5 is a schematic diagram of the working stroke of the device of the present invention.

具体实施方式 Detailed ways

下面结合附图和实施方式对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1为本发明测量装置优选实施方式的结构示意图,如图1所示,本发明装置包括下端带有底座的支柱7,偏离中线开有一通孔的横梁21,均布开设有多个径向销孔的转杆5,悬臂梁6,第一柔性索3,第二柔性索4,第一固定卡环1,第二固定卡环2和游标尺18,其中所述支柱7的上下端分别开有一径向通孔,所述横梁21通过通孔固套在支柱7中部以上位置,所述横梁21的左端与所述悬臂梁6的一端相垂直连接,所述横梁21的右端与所述转杆5中部任一销孔销接,转杆5开8个销孔即可满足测量需要,横梁21采用大抗弯刚度的材料,悬臂梁6采用小抗弯刚度的材料。所述第一柔性索3的一端与所述转杆5的上端相连接,另一端依次穿过所述支柱7上端通孔、第二固定卡环2与第一固定卡环1相连接,所述第二柔性索4的一端与所述转杆5的下端相连接,另一端穿过所述支柱7下端通孔与所述悬臂梁6另一端相连接,所述第一固定卡环1与第二固定卡环2还分别与所述靠近被测试件20的游标尺18相连接,所述横梁21左端上表面还设置有桥盒9,与设置在所述悬臂梁6上部的电阻应变片10连接组成惠斯顿测量电桥。Fig. 1 is the structural representation of the preferred embodiment of the measuring device of the present invention, as shown in Fig. 1, the device of the present invention comprises the pillar 7 with base at the lower end, deviates from the midline and has a crossbeam 21 with a through hole, evenly distributed with a plurality of radial The rotating rod 5 of the pin hole, the cantilever beam 6, the first flexible cable 3, the second flexible cable 4, the first fixed snap ring 1, the second fixed snap ring 2 and the vernier scale 18, wherein the upper and lower ends of the pillar 7 are respectively There is a radial through hole, and the crossbeam 21 is fixedly sleeved above the middle part of the pillar 7 through the through hole. The left end of the crossbeam 21 is vertically connected with one end of the cantilever beam 6, and the right end of the crossbeam 21 is connected with the cantilever beam 6. Any pin hole in the middle part of the rotating rod 5 is pinned, and the rotating rod 5 has 8 pin holes to meet the measurement needs. The beam 21 adopts a material with a large bending stiffness, and the cantilever beam 6 adopts a material with a small bending stiffness. One end of the first flexible cable 3 is connected to the upper end of the rotating rod 5, and the other end passes through the through hole at the upper end of the pillar 7 in turn, and the second fixed snap ring 2 is connected with the first fixed snap ring 1, so that One end of the second flexible cable 4 is connected to the lower end of the rotating rod 5, and the other end is connected to the other end of the cantilever beam 6 through the through hole at the lower end of the pillar 7. The second fixed snap ring 2 is also respectively connected with the vernier 18 close to the test piece 20, and the upper surface of the left end of the crossbeam 21 is also provided with a bridge box 9, and is arranged on the resistance strain gauge on the top of the cantilever beam 6. 10 connections form the Wheatstone measuring bridge.

第一固定卡环1、第二固定卡环2的设置用于传递被测试件20的变形,可以采用多种方式,只要第一柔性索3一端固定于被测试件,另一端在牵引时能保证第一柔性索3自由穿行移动,在本例中,第一固定卡环1、第二固定卡环2设计为剪刀状弹簧夹,如图2所示,其包括两片交叉铰接的夹体以及产生夹持力夹持弹簧,夹体由夹头和夹柄组成,夹头相向内侧均设有刃口内凹的夹持刀刃,外侧中部均设有一突起的凸柄,铰接位置位于夹柄段,并在铰接位置处开有通孔,供柔性索3穿行移动,夹持弹簧连接于两夹柄靠近夹头端内侧。游标尺18设计两个与夹头外侧的凸柄相配合的凹孔,从而通过凹孔、凸柄的插接来实现与第一固定卡环1、第二固定卡环2的连接。内凹的夹持刀刃夹持被测试件20时增加了接触点,从而消除传统引伸计刀刃接触部位应力集中的问题。The setting of the first fixed snap ring 1 and the second fixed snap ring 2 is used to transmit the deformation of the tested piece 20, and various methods can be adopted, as long as one end of the first flexible cable 3 is fixed to the tested piece, the other end can be pulled when being pulled. Ensure that the first flexible cable 3 moves freely. In this example, the first fixed snap ring 1 and the second fixed snap ring 2 are designed as scissor-shaped spring clips, as shown in Figure 2, which include two cross-hinged clip bodies And the clamping spring that generates the clamping force. The clamp body is composed of a collet and a clamp handle. The clamping head is equipped with a concave clamping edge on the opposite side, and a protruding handle is provided in the middle of the outer side. The hinge position is located in the clamp handle section. , and a through hole is opened at the hinged position for the flexible cable 3 to pass through and move, and the clamping spring is connected to the inner side of the two clamping handles near the end of the chuck. The vernier scale 18 is designed with two concave holes matched with the protruding handles on the outside of the chuck, so as to realize the connection with the first fixing snap ring 1 and the second fixing snap ring 2 through the insertion of the concave holes and the protruding handles. The concave clamping blade increases the contact points when clamping the test piece 20, thereby eliminating the problem of stress concentration at the contact portion of the traditional extensometer blade.

此外在本发明装置所述转杆5与横梁21相互形成的夹角之间设置复位弹簧8,用来使悬臂梁6复位,同时便于测量时第一柔性索3和第二柔性索4的张紧和安装。支柱7底座的材质采用磁性材料,可利用自身磁性与金属工作台固定,现场快速安放。所述第一柔性索3、第二柔性索4优选为因瓦合金材料,此材料膨胀系数接近为零,弹性模量较大,具备抗拉刚度大、长度不随温度变化而变化的特点。In addition, a return spring 8 is set between the angles formed by the rotating rod 5 and the crossbeam 21 of the device of the present invention to reset the cantilever beam 6 and facilitate the tension of the first flexible cable 3 and the second flexible cable 4 during measurement. Tight and install. The base of the pillar 7 is made of magnetic material, which can be fixed with the metal workbench by its own magnetism, and can be quickly placed on site. The first flexible cable 3 and the second flexible cable 4 are preferably made of Invar alloy material, which has a coefficient of expansion close to zero, a large modulus of elasticity, high tensile rigidity, and a length that does not change with temperature.

测试时,被测试件20上端固定于试验机固定横梁,下端固定于试验机活动横梁,通过活动横梁的移动实现对被测试件20的加载,被测试件20在载荷作用下发生变形,牵拉柔第一性索3、转杆5、第二柔性索4,使悬臂梁6产生挠度,从而可以最终得出被测试件的变形。During the test, the upper end of the tested piece 20 is fixed to the fixed beam of the testing machine, and the lower end is fixed to the movable beam of the testing machine. The loading of the tested piece 20 is realized through the movement of the movable beam, and the tested piece 20 is deformed under the load and pulled. The first flexible cable 3, the rotating rod 5, and the second flexible cable 4 make the cantilever beam 6 deflect, so that the deformation of the tested piece can be finally obtained.

本发明装置第二种实施方式与前一种实施方式的区别主要是应用环境的变化,图3示出了液下极端环境下的变形测量装置的局部示意图。传统引伸计并不适应液下环境,特别是极端液下环境,如高温、腐蚀液体,本发明测量装置通过牵拉传递引出变形量,将被测试件与桥路系统分离,同时第一柔性索3为抗腐蚀材料,对温度并不敏感,可以与腐蚀液体直接接触,测量时可以用套筒给被测试件20施加载荷,套筒与腐蚀液体容器之间用橡皮圈14进行密封,装置本身的结构及安装与前述实施例相同,引出的柔性索3可用换向滑轮11导引换向。The difference between the second embodiment of the device of the present invention and the previous embodiment is mainly the change of the application environment. Fig. 3 shows a partial schematic diagram of the deformation measurement device under the extreme environment under the liquid. The traditional extensometer is not suitable for the submerged environment, especially the extreme submerged environment, such as high temperature and corrosive liquid. The measuring device of the present invention draws out the deformation through pulling transmission, and separates the tested piece from the bridge system. At the same time, the first flexible cable 3 is a corrosion-resistant material that is not sensitive to temperature and can be in direct contact with the corrosive liquid. During measurement, a sleeve can be used to apply a load to the test piece 20, and a rubber ring 14 is used to seal the sleeve and the corrosive liquid container. The device itself The structure and installation are the same as those of the foregoing embodiments, and the flexible cable 3 that is drawn can be guided by the reversing pulley 11 to reversing.

图4示出了本发明装置第三种实施方式中反向机构17的结构示意图,作为本发明装置的更进一步改进,提供一种能够用于测量压缩变形的测量装置,为此,在第一实施例基础上,在第一固定卡环1及第二固定卡环2上插接一反向机构17,所述反向机构17主要由套杆、套筒组成,用于将被测试件20应力变形反向传递,即压缩变为扩张,从而牵拉柔性索3发生位移。所述套筒穿套于套杆中部,套杆、套筒的顶端及底端均径向设置有方向相反的突起物,套杆顶端及套筒底端的突起物开有与第一固定卡环1、第二固定卡环2夹头外侧凸柄相配合的轴向中心盲孔,安装时直接插接即可,套杆底部、套筒顶部突起物开有径向通孔,供第一柔性索3穿行及固定。反向机构17通过套杆顶端及套筒底端突起物的中心盲孔以及与之配合的第一固定卡环1、第二固定卡环2夹头外侧凸柄与第一固定卡环1、第二固定卡环2相连接,第一柔性索3的一端与转杆5的上端相连接,另一端依次穿过支柱7上端通孔、套筒顶部突起物的通孔与套杆底部的突起物相连接。其余部分与第一实施例相同。当对被测试件20施加压缩载荷时,反向机构17反向传递第一固定卡环1、第二固定卡环2位移方向,从而牵拉第一柔性索3、转杆5、第二柔性索4,使悬臂梁6产生挠度,进而得出被测试件的变形。Fig. 4 shows the structure diagram of the reverse mechanism 17 in the third embodiment of the device of the present invention, as a further improvement of the device of the present invention, a kind of measuring device that can be used to measure the compression deformation is provided, for this reason, in the first On the basis of the embodiment, a reverse mechanism 17 is inserted on the first fixed snap ring 1 and the second fixed snap ring 2. The reverse mechanism 17 is mainly composed of a sleeve rod and a sleeve, and is used to place the test piece 20 Stress and deformation are transmitted in reverse, that is, compression becomes expansion, so that the pulling flexible cable 3 is displaced. The sleeve is put through the middle part of the sleeve rod, and the top and bottom ends of the sleeve rod and the sleeve are radially provided with protrusions in opposite directions. 1. The axial central blind hole matched with the outer shank of the second fixed snap ring 2 chuck can be directly plugged in during installation. The bottom of the sleeve rod and the protrusion on the top of the sleeve are provided with radial through holes for the first flexible Cable 3 passes through and fixes. The reverse mechanism 17 passes through the central blind hole of the protrusion at the top of the sleeve rod and the bottom end of the sleeve and the first fixed snap ring 1 and the second fixed snap ring 2 which cooperate with it. The second fixed snap ring 2 is connected, one end of the first flexible cable 3 is connected to the upper end of the rotating rod 5, and the other end passes through the through hole at the upper end of the pillar 7, the through hole of the protrusion on the top of the sleeve and the protrusion at the bottom of the sleeve rod in turn. Things are connected. The rest are the same as the first embodiment. When a compressive load is applied to the tested object 20, the reverse mechanism 17 reversely transmits the displacement direction of the first fixed snap ring 1 and the second fixed snap ring 2, thereby pulling the first flexible cable 3, the rotating rod 5, and the second flexible cable. The cable 4 makes the cantilever beam 6 deflect, and then obtains the deformation of the tested object.

图5为本发明装置的工作行程原理图,转杆5在第一柔性索3牵拉作用下绕右悬臂末端O点转动θ角,D′E′为转杆5新位置,γ角为柔性索3相应转动角度,角为柔性索4相应转动角度。设被测试件20发生变形量ΔL,柔性索3发生的位移亦为ΔL,且有:Fig. 5 is the principle diagram of the working stroke of the device of the present invention, the rotating rod 5 is rotated by an angle θ around the point O at the end of the right cantilever under the pulling action of the first flexible cable 3, D'E' is the new position of the rotating rod 5, and the angle γ is the flexible The corresponding rotation angle of cable 3, The angle is the corresponding rotation angle of the flexible cable 4. Assuming that the deformation of the tested piece 20 is ΔL, the displacement of the flexible cable 3 is also ΔL, and there are:

ΔL=LCD-LCD′ ΔL= LCD - LCD′

当转杆5的转动角度θ很小时,第一柔性索3和第二柔性索4分别转动角度γ和也很小,由余弦定理:When the rotation angle θ of the rotating rod 5 is small, the first flexible cable 3 and the second flexible cable 4 rotate the angle γ and is also small, by the law of cosines:

LL DDDD ′′ 22 == LL CDcd 22 ++ LL CDcd ′′ 22 -- 22 LL CDcd LL CDcd ′′ coscos γγ

转角γ很小时,由几何关系知:When the rotation angle γ is small, it is known from the geometric relationship:

γ→0,cosγ≈1γ→0, cos γ≈1

即有:That is:

LDD′=LCD-LCD′=ΔLL DD' = L CD - L CD' = ΔL

同理,转角

Figure BDA00002186479200054
很小时有:Similarly, corner
Figure BDA00002186479200054
Very small with:

LEE′=LGE′-LGE L EE′ =L GE′ -L GE

转杆5绕O点转动,由几何关系可知:The rotating rod 5 rotates around the O point, and it can be known from the geometric relationship:

LL DDDD ′′ LL EEEE ′′ == LL ODOD LL OEOE == kk

上式中k即悬臂梁6的挠度与被测试件20的变形量之间的线性比例系数,其可以通过改变转杆5的转动中心位置O,即销孔位置来调节,上式表达了被测试件20的变形大小与悬臂梁6的转角挠度之间的关系。In the above formula, k is the linear proportional coefficient between the deflection of the cantilever beam 6 and the deformation of the tested piece 20, which can be adjusted by changing the rotation center position O of the rotating rod 5, that is, the position of the pin hole. The above formula expresses the The relationship between the deformation of the test piece 20 and the corner deflection of the cantilever beam 6 .

利用本发明的多用途测量装置进行测量时,首先校核并固定游标尺18标距,根据被侧试件20材质,选择右悬臂与转杆5铰接插销孔位置,当被测试件为金属等弹性模量较大的材料时,可选择转杆5的上半部插销孔,当被测试件为橡胶等弹性模量较小的的材料时,可选择转杆5下半部的插销孔,通过系数k调整悬臂梁6的转动挠度。When utilizing the multi-purpose measuring device of the present invention to measure, at first check and fix the vernier ruler 18 gauge lengths, according to the material of the test piece 20 on the side, select the right cantilever and the hinge pin hole position of the rotating rod 5, when the test piece is metal, etc. For materials with a higher elastic modulus, the pin hole in the upper half of the rotating rod 5 can be selected, and when the test piece is a material with a smaller elastic modulus such as rubber, the pin hole in the lower half of the rotating rod 5 can be selected. The rotational deflection of the cantilever beam 6 is adjusted by the coefficient k.

然后将游标尺18与第一固定卡环1、第二固定卡环2通过凹孔、凸柄装配,并将第一固定卡环1、第二固定卡环2夹持于被测试件20上;将第二柔性索4穿过支柱7的下端通孔,两端张紧并分别固定于悬臂梁6下端及转杆5下端,此时复位弹簧8的定位作用便于第二柔性索的张紧及装配;再将第一柔性索3一端与转杆5上端相连接,另一端依次穿过支柱7上端通孔、第二固定卡环2,张紧并与第一固定卡环1相连接;Then assemble the vernier ruler 18 with the first fixed snap ring 1 and the second fixed snap ring 2 through the concave hole and the convex handle, and clamp the first fixed snap ring 1 and the second fixed snap ring 2 on the tested object 20 The second flexible cable 4 is passed through the lower end of the pillar 7, and the two ends are tensioned and respectively fixed on the lower end of the cantilever beam 6 and the lower end of the rotating rod 5. At this time, the positioning effect of the return spring 8 is convenient for the tensioning of the second flexible cable and assembly; then one end of the first flexible cable 3 is connected to the upper end of the rotating rod 5, and the other end passes through the through hole at the upper end of the pillar 7 and the second fixed snap ring 2 in sequence, and is tensioned and connected with the first fixed snap ring 1;

再将桥盒9与悬臂梁6上部的电阻应变片10按全桥接法组成惠斯顿测量电桥;安装完成后启动试验机,对被测试件20施加载荷,被测试件20产生变形,进而牵拉带动悬臂梁6产生弯曲变形,从而带动电阻应变片10变形造成其电阻值发生改变,使测量电桥输出电压信号ΔU;Then the bridge box 9 and the resistance strain gauge 10 on the top of the cantilever beam 6 form the Whiston measuring bridge by the full bridge method; after the installation is completed, start the testing machine, apply a load to the tested piece 20, and the tested piece 20 is deformed, and then Pulling drives the cantilever beam 6 to produce bending deformation, thereby driving the resistance strain gauge 10 to deform and causing its resistance value to change, so that the measuring bridge outputs a voltage signal ΔU;

利用试验机数据采集系统读取桥盒9输出的电压信号ΔU,计算出悬臂梁6下端产生的挠度δ,包括以下步骤:Using the data acquisition system of the testing machine to read the voltage signal ΔU output by the bridge box 9, and calculate the deflection δ generated at the lower end of the cantilever beam 6, including the following steps:

1)根据电测应力、应变实验方法,由

Figure BDA00002186479200062
得到悬臂梁6在电阻应变片10处沿悬臂梁6的长度方向的线应变ε,η为与测量电桥相关的常数,K为电阻应变片10的灵敏系数,U为测量电桥的供桥电压,测量时K和U为常量;1) According to the electrical stress and strain test method, by
Figure BDA00002186479200062
Obtain the line strain ε of the cantilever beam 6 along the length direction of the cantilever beam 6 at the resistance strain gauge 10, η is a constant related to the measurement bridge, K is the gage coefficient of the resistance strain gauge 10, and U is the supply bridge of the measurement bridge Voltage, K and U are constant when measuring;

2)根据胡可定律σ=E·ε得到该处的弯曲正应力σ,式中:E为悬臂梁6所用材料的弹性模量;2) Obtain the bending normal stress σ at this place according to Hu Ke's law σ=E·ε, where: E is the elastic modulus of the material used for the cantilever beam 6;

3)根据弯曲正应力公式

Figure BDA00002186479200063
得到悬臂梁6上电阻应变片10所在截面的弯矩M,式中:WZ是悬臂梁6的抗弯截面系数;3) According to the bending normal stress formula
Figure BDA00002186479200063
Obtain the bending moment M of the section where the resistance strain gauge 10 is located on the cantilever beam 6, in the formula: W Z is the bending section coefficient of the cantilever beam 6;

4)由材料力学公式M=P·l′得出悬臂梁6下端所受集中力P,其中l′为悬臂梁6上部电阻应变片10所在截面到悬臂梁6下端的距离;4) The concentrated force P on the lower end of the cantilever beam 6 is obtained from the material mechanics formula M=P·l′, where l′ is the distance from the section where the resistance strain gauge 10 on the upper part of the cantilever beam 6 is located to the lower end of the cantilever beam 6;

5)由梁的弯曲挠度公式计算出悬臂梁6下端产生的挠度δ,其中l、I分别是悬臂梁6的长度和截面惯性矩;5) By the bending deflection formula of the beam Calculate the deflection δ that the cantilever beam 6 lower end produces, wherein l, I are the length and the section moment of inertia of the cantilever beam 6 respectively;

最后根据转杆5销孔位置分隔转杆5上下部长度比例,确定悬臂梁6的下端挠度δ与被测试件20变形量之间的线性比例系数k,将系数k乘以悬臂梁6的挠度δ,从而得出被测试件20变形量。Finally, separate the length ratio of the upper and lower parts of the rotating rod 5 according to the pin hole position of the rotating rod 5, determine the linear proportional coefficient k between the deflection δ of the lower end of the cantilever beam 6 and the deformation of the tested piece 20, and multiply the coefficient k by the deflection of the cantilever beam 6 δ, so as to obtain the deformation amount of the tested object 20.

另外,通过对测量结果进行标定可以进一步提高装置的测量精度。In addition, the measurement accuracy of the device can be further improved by calibrating the measurement results.

Claims (9)

1. a Multipurpose deformation measurement mechanism, it is characterized in that comprising the pillar (7) of lower end with base, depart from the crossbeam (21) that center line has a through hole, the uniform bull stick (5) that offers a plurality of radially pin-and-holes, semi-girder (6), the first flexible cable (3), the second flexible cable (4), the first fixing snap ring (1), the second fixedly snap ring (2) and vernier scale (18), the upper and lower side of wherein said pillar (7) has a radial direction through hole, described crossbeam (21) is solidly set on above position, pillar (7) middle part by through hole, the perpendicular connection of one end of the left end of described crossbeam (21) and described semi-girder (6), the arbitrary pin-and-hole pin joint of the right-hand member of described crossbeam (21) and described bull stick (5) middle part, one end of described the first flexible cable (3) is connected with the upper end of described bull stick (5), the other end is successively through described pillar (7) upper end through hole, second fixedly snap ring (2) with first fixedly snap ring (1) be connected, one end of described the second flexible cable (4) is connected with the lower end of described bull stick (5), the other end is connected with described semi-girder (6) other end through described pillar (7) lower end through hole, described first fixedly snap ring (1) with second fixedly snap ring (2) also with the described vernier scale (18) near test specimen (20), be connected respectively, described crossbeam (21) left end upper surface also is provided with the bridge box (9) be electrically connected to the resistance strain gage (10) that is arranged on described semi-girder (6) top.
2. Multipurpose deformation measurement mechanism according to claim 1, is characterized in that, described first fixedly snap ring (1), second fixedly snap ring (2) be the scissor-shaped spring clamp.
3. Multipurpose deformation measurement mechanism according to claim 2, is characterized in that, the chuck of described scissor-shaped spring clamp is provided with the clamping blade of indent mutually to the inside, and outer middle side part is equipped with the protruding handle of a projection, and the cross connection position has through hole.
4. Multipurpose deformation measurement mechanism according to claim 1, it is characterized in that, described device when measuring compression deformation first fixedly snap ring (1), second fixedly on snap ring (2) also flexible connection be useful on the reversing-gear (17) of back transfer test specimen (20) deformation direction.
5. Multipurpose deformation measurement mechanism according to claim 4, it is characterized in that, described reversing-gear (17) is comprised of loop bar, sleeve, described sleeve is set in the loop bar middle part, the top of loop bar and sleeve, bottom all radially are provided with the thrust of opposite direction, wherein the thrust of loop bar top and sleeve bottom also is respectively equipped with and the second fixing snap ring (2), first central blind hole that fixedly the protruding handle in snap ring (1) outside is flexibly connected, and the thrust at loop bar bottom and sleeve top all has the radial direction through hole for the company's of wearing the first flexible cable (3).
6. Multipurpose deformation measurement mechanism according to claim 1, is characterized in that, between arbitrary angle that described bull stick (5) and crossbeam (21) form mutually, is provided with back-moving spring (8).
7. Multipurpose deformation measurement mechanism according to claim 1, the material that it is characterized in that the base of described pillar (7) is magnetic material.
8. Multipurpose deformation measurement mechanism according to claim 1, is characterized in that, described the first flexible cable (3) adopts the invar alloy material with the second flexible cable (4).
9. the measuring method of a Multipurpose deformation measurement mechanism as claimed in claim 1 is characterized in that comprising the following steps:
1) check fixedly vernier scale (18) gauge length, according to by side test specimen (20) material, being selected bull stick (5) and crossbeam (21) pin joint pin-and-hole position;
2) by vernier scale (18) with first fixedly snap ring (1), second fixedly snap ring (2) be connected, and by first fixedly snap ring (1) and second fixedly snap ring (2) be held on test specimen (20); Lower end through hole by the second flexible cable (4) through pillar (7), the two ends tensioning also is individually fixed in semi-girder (6) lower end and bull stick (5) lower end; The first flexible cable (3) one ends are connected with bull stick (5) upper end, the other end is successively through the fixing snap ring (2) of pillar (7) upper end through hole, second again, tensioning and with first fixedly snap ring (1) be connected;
3) utilize the resistance bridge principle that bridge box (9) and the resistance strain gage (10) on semi-girder (6) top are pressed to the full-bridge connection and form measuring bridge;
4) starting characteristics test machine, to test specimen (20) imposed load, test specimen (20) produces distortion, and then tractive drives semi-girder (6) generation flexural deformation, thereby drive resistance strain gage (10) distortion, cause its resistance value to change, make measuring bridge output voltage signal Δ U;
5) utilize the test engine data acquisition system to read the voltage signal Δ U of bridge box (9) output, obtain semi-girder (6) according to electrical measurement stress, strain experimental technique and locate along the line strain ε of semi-girder (6) length direction at resistance strain gage (10); But substitution Hu law obtains the bending normal stresses σ at this place; Obtain again the moment M in the upper resistance strain gage (10) of semi-girder (6) cross section, place according to the bending normal stresses formula; Moment M obtains the suffered concentrated force P in semi-girder (6) lower end divided by semi-girder (6) top resistance strain gage (10) cross section, place to the distance of semi-girder (6) lower end, gained concentrated force P value substitution sag formula is tried to achieve to the amount of deflection δ of semi-girder (6) lower end generation;
6) separate bull stick (5) top and the bottom length ratio according to bull stick (5) pin-and-hole position, determine the lower end amount of deflection δ of semi-girder (6) and the linear scale factor k between test specimen (20) deflection, coefficient k is multiplied by the amount of deflection δ of semi-girder (6), thereby draws test specimen (20) deflection.
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