CN103451687B - Electrolytic manganese negative plate leveling polishing machine - Google Patents
Electrolytic manganese negative plate leveling polishing machine Download PDFInfo
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- CN103451687B CN103451687B CN201310441025.0A CN201310441025A CN103451687B CN 103451687 B CN103451687 B CN 103451687B CN 201310441025 A CN201310441025 A CN 201310441025A CN 103451687 B CN103451687 B CN 103451687B
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Abstract
A kind of electrolytic manganese negative plate leveling polishing machine, it belongs to a kind of leveling polishing machine.It mainly solves the dispersion of existing operation, and mechanization degree is low, and factory building usable floor area is large, workman's inefficiency, the technical problems such as poor working environment.Its drip irrigation device is: it comprises rack section, flattening partially and polishing part, described rack section is the frame 1 be welded to form by sheet material, it comprises pair of L-shaped mainboard 14, described flattening partially comprises 2 steel wheels 2 to the above arrangement in isosceles triangle, and polishing portion is divided and is included at least one pair of wire wheel 5 that rack section is arranged in order from front to back, a pair delivery wheel I 61, the cloth wheel 7 of a pair polishing and a pair delivery wheel II 62.It is mainly used for the leveling of electrolytic manganese negative plate and similar electrolytic metal negative plate and positive plate, cleaning and polished finish.
Description
Technical field
The present invention relates to the electrolytic manganese negative plate leveling polishing machine of metallurgical electrolysis industry negative plate and positive plate cleaning.
Background technology
At metallurgy industry, the acquisition of non-ferrous metal and rare metal is much produced by electro-plating method.In current production process, due to the long Reusability of electrolytic manganese negative plate, a large amount of cathode plate surface there will be distortion and distortion, particularly negative plate lower deformation amount is larger, a lot of negative plate is caused to occur the situation of turnup below with two jiaos, in order to comprehensive attachment of negative plate coating during electrolysis, staff iron hammer or wooden mallet cathode plate surface must be smoothed, angle and crimping alignment will be rolled up, if solve the smoothing alignment of negative plate by machine automatization equalization, by this operation of solution workman work inefficiency, the problem that labour cost is high.
Electrolytic manganese negative plate is after peelling off manganese plating layer, the problem that also existence removing surface is clean needs to solve, no matter pass through the manual manganese plating layer knocked on releasing cathode plates, or the patented product produced by our company " production line is peeled off in electrolytic manganese automatization " shells the manganese plating layer on negative plate, the cathode plate surface peelling off manganese plating layer all has residual soil, cathode plate surface all needs to carry out clearing up and polishing, just can carry out second time electroplating.The cleaning that current negative plate carries out and polishing, being all that the manual substep of workman completes, is a kind of very original, rudimentary mechanized.In order to reduce drill shack waste, economize on resources, enhance productivity, our company has carried out technical research for this problem, to from electrolytic manganese automatization peel off production line through stripping machine out without manganese negative plate, if cathode plate surface deforms, undertaken flattening by mechanism, clear up and the same station automatic business processing of polishing, economize on resources to reach, improve enterprise work efficiency, improve the object of worker laboring environment.This technology can be applied to other metallurgy industries as electrolytic copper, electrolytic zinc, electrolytic cobalt, electrolytic tin and electrolytic antimony enterprise simultaneously, the state-of-the-art technology of metallurgy industry is transformed and upgraded significant.
Summary of the invention
The object of this invention is to provide one and negative plate leveling, cleaning and polishing three station are combined into a station, the electrolytic manganese negative plate carrying out full-automatic process flattens polishing machine.
The technical solution adopted for the present invention to solve the technical problems is: it comprises rack section, flattening partially and polishing part, described rack section is the frame 1 be welded to form by sheet material, it comprises pair of L-shaped mainboard 14, mainboard 14 is flexibly connected with main slide plate 12 through slideway 15, fixed by upper beam 11 and underbeam 13 and located respectively between two mainboards 14 and between two main slide plates 12, upper beam 11 is provided with top chock I 21 and the top chock II 51 of band-slot bolt hole, underbeam 13 is provided with step I 22 and the step II 52 of band-slot bolt hole, described flattening partially comprises 2 to the above steel wheel 2 arranged in isosceles triangle, and the operating altitude of described steel wheel 2 is the 3/5-4/5 of negative plate plate face height, and the top of steel wheel 2 is taper, each steel wheel 2 two ends are flexibly connected top chock I 21 and step I 22 through bearing, and top chock I 21 is connected with upper beam 11, and step I 22 is connected with underbeam 13, described polishing portion is divided and is included at least one pair of wire wheel 5 and a pair delivery wheel I 616 that rack section is arranged in order from front to back, the cloth wheel 7 of a pair polishing and a pair delivery wheel II 62, wire wheel 5, delivery wheel I 61, the upper end of delivery wheel II 62 and cloth wheel 7 is respectively through bearing top chock II 51 corresponding thereto, delivery wheel top chock I 611, delivery wheel top chock II 621, cloth wheel top chock 71 is flexibly connected, delivery wheel I 61, delivery wheel II 62 lower end is through bearing delivery wheel step I 612 corresponding thereto, delivery wheel step II 622 connects, the lower end of wire wheel 5 and cloth wheel 7 is through bearing step II 52 corresponding thereto, cloth wheel step 72 is flexibly connected, top chock II 51, delivery wheel top chock I 611, delivery wheel top chock II 621, cloth wheel top chock 71 is connected with upper beam 11, step II 52, delivery wheel step I 612, delivery wheel step II 622, cloth wheel step 72 is connected with underbeam 13.
Described rack section is the Rack Body 10 with section bar welding, and Rack Body 10 comprises four root posts 102, is provided with many upper girder 101, lower girder 103, top end rail 104 and bottom end rails 105 between column 102.
The transmission shaft that 7 tops taken turns by described steel wheel 2, wire wheel 5, delivery wheel I 61, delivery wheel II 62 and cloth is equipped with sprocket wheel 3, all steel wheels 2 of frame 1 homonymy and all delivery wheels I 61, delivery wheel II 62 are connected the motor I 8 of homonymy through chain 4, the wire wheel 5 of frame 1 homonymy and cloth wheel 7 are connected the motor II 9 of homonymy through chain 4, the take off shaft of motor I 8 and motor II 9 is equipped with sprocket wheel 3.
Alternate on described delivery wheel I 61, delivery wheel II 62 multiple compliant wheel is installed.
Described wire wheel 5, delivery wheel I 61, delivery wheel II 62 and cloth wheel 7 aligns installation respectively in pairs.
Described step I 22 comprises sliding block I 23, top shoe I 24 and bearing spider I 25, and bearing spider I 25 is arranged on top shoe I 24, and top shoe I 24 is arranged on sliding block I 23.
Described step II 52 comprises sliding block II 53 and bearing spider II 55, and bearing spider II 55 is arranged on top shoe II 54, and top shoe II 54 is arranged on sliding block II 53.
The invention has the beneficial effects as follows:
1, the leveling of negative plate, cleaning and polishing three process are integrated by the present invention, achieve leveling, cleaning and the full-automation of polishing.
2, use of the present invention greatly improves the utilization ratio of factory building, improves the labour productivity of workman, reduces the labour intensity of workman, has saved ERM, has improved Working environment.
3, present invention employs the sliding block type structure that whole and part combines, effectively can regulate the use location that steel wheel, wire wheel, delivery wheel and cloth are taken turns, extend their life cycle, reach the rationalization of structure of the present invention, improve work-ing life of the present invention.
4, the negative plate that per minute of the present invention can process distortion reaches 20 pieces, achieves the negative plate batch of distortion, high efficiency leveling, cleaning and polished finish.
5, use range of the present invention is extensive, extends to the aftertreatment of other electrolytic metal negative plates and positive plate in electrolysis industry, and the scientific and technological level for electrolysis industry improves and contribution has been made in the lifting of scientific and technological content.
Instant invention overcomes existing electrolytic manganese negative plate flatten, cleaning and polished finish time, operation is disperseed, mechanization degree is low, factory building usable floor area is large, workman's inefficiency, the defect of poor working environment, is adapted to the leveling of electrolytic manganese negative plate and similar electrolytic metal negative plate and positive plate, cleaning and polished finish.
Accompanying drawing explanation
Fig. 1 is the front view that the present invention adopts rack.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is Fig. 1 left view.
Fig. 4 is the structural representation of step I.
Fig. 5 is the structural representation of step II.
Fig. 6 is the front view that the present invention adopts Rack Body to assemble.
Fig. 7 is Fig. 6 left view figure.
In figure: 1-frame, 11-upper beam, the main slide plate of 12-, 13-underbeam, 14-mainboard, 15-slideway, 2-steel wheel, 21-top chock I, 22-step I, 23-sliding block I, 24-top shoe I, 25-bearing spider I, 3-sprocket wheel, 4-chain, 5-wire wheel, 51-top chock II, 52-step II, 53-sliding block II, 54-top shoe II, 55-bearing spider II, 61-delivery wheel I, 611-delivery wheel top chock I, 612-delivery wheel step I, 62-delivery wheel II, 621-delivery wheel top chock II, 622-delivery wheel step II, 7-cloth is taken turns, 71-cloth wheel top chock, 72-cloth wheel step, 8-motor I, 9-motor II, 10-Rack Body, the upper girder of 101-, 102-column, girder under 103-, 104-top end rail, 105-bottom end rail.
Embodiment
Below in conjunction with drawings and Examples, the present invention is described in further details.
Embodiment 1, the present invention includes rack section, flattening partially and polishing part, described rack section is the frame 1 be welded to form by sheet material, it comprises pair of L-shaped mainboard 14, mainboard 14 is flexibly connected with main slide plate 12 through slideway 15, fixed by upper beam 11 and underbeam 13 and located respectively between two mainboards 14 and between two main slide plates 12, upper beam 11 is provided with top chock I 21 and the top chock II 51 of band-slot bolt hole, underbeam 13 is provided with step I 22 and the step II 52 of band-slot bolt hole, described flattening partially comprises 2 to the above steel wheel 2 arranged in isosceles triangle, and the operating altitude of described steel wheel 2 is the 3/5-4/5 of negative plate plate face height, and the top of steel wheel 2 is taper, each steel wheel 2 two ends are flexibly connected top chock I 21 and step I 22 through bearing, and top chock I 21 is connected with upper beam 11, and step I 22 is connected with underbeam 13, described polishing portion is divided and is included at least one pair of wire wheel 5 and a pair delivery wheel I 61 that rack section is arranged in order from front to back, the cloth wheel 7 of a pair polishing and a pair delivery wheel II 62, wire wheel 5, delivery wheel I 61, the upper end of delivery wheel II 62 and cloth wheel 7 is respectively through bearing top chock II 51 corresponding thereto, delivery wheel top chock I 611, delivery wheel top chock II 621, cloth wheel top chock 71 is flexibly connected, delivery wheel I 61, delivery wheel II 62 lower end is through bearing delivery wheel step I 612 corresponding thereto, delivery wheel step II 622 connects, the lower end of wire wheel 5 and cloth wheel 7 is through bearing step II 52 corresponding thereto, cloth wheel step 72 is flexibly connected, top chock II 51, delivery wheel top chock I 611, delivery wheel top chock II 621, cloth wheel top chock 71 is connected with upper beam 11, step II 52, delivery wheel step I 612, delivery wheel step II 622, cloth wheel step 72 is connected with underbeam 13.Consult Fig. 1 to Fig. 7.
Embodiment 2, described rack section is the Rack Body 10 with section bar welding, and Rack Body 10 comprises four root posts 102, is provided with many upper girder 101, lower girder 103, top end rail 104 and bottom end rails 105 between column 102.Consult Fig. 1 to Fig. 7, all the other are with embodiment 1.
Embodiment 3, the transmission shaft that 7 tops taken turns by described steel wheel 2, wire wheel 5, delivery wheel I 61, delivery wheel II 62 and cloth is equipped with sprocket wheel 3, all steel wheels 2 of frame 1 homonymy and all delivery wheels I 61, delivery wheel II 62 are connected the motor I 8 of homonymy through chain 4, the wire wheel 5 of frame 1 homonymy and cloth wheel 7 are connected the motor II 9 of homonymy through chain 4, the take off shaft of motor I 8 and motor II 9 is equipped with sprocket wheel 3.Consult Fig. 1 to 7, all the other same above-described embodiments.
Embodiment 4, alternately on described delivery wheel I 61, delivery wheel II 62 is installed with multiple compliant wheel.Consult Fig. 1 to 7, all the other same above-described embodiments.
Embodiment 5, described wire wheel 5, delivery wheel I 61, delivery wheel II 62 and cloth wheel 7 aligns installation respectively in pairs.Consult Fig. 1 to 7, all the other same above-described embodiments.
Embodiment 6, described step I 22 comprises sliding block I 23, top shoe I 24 and bearing spider I 25, and bearing spider I 25 is arranged on top shoe I 24, and top shoe I 24 is arranged on sliding block I 23.Consult Fig. 1 to 7, all the other same above-described embodiments.
Embodiment 7, described step II 52 comprises sliding block II 53 and bearing spider II 55, and bearing spider II 55 is arranged on top shoe II 54, and top shoe II 54 is arranged on sliding block II 53.Consult Fig. 1 to 7, all the other same above-described embodiments.
Embodiment 8, working process of the present invention is: the present invention before dispatching from the factory according to the position between the good each component of service condition adjusted.
The first step, adjusts mainboard 14 and the relative position of main slide plate 12, is promoted by main slide plate 12 on mainboard 14 along slideway 15, tighten fastening screw after determining distance.The slideway 15 of mainboard 14 is other is provided with the simple setting device of structure, and setting device is used for the convenient relative position regulating mainboard 14 and main slide plate 12.
Second step, finely tunes the distance between 2 pairs of steel wheels 2, and the position of steel wheel 2 is realized by adjustment top chock I 21 and step I 22, and the bolt hole of top chock I 21 is slotted hole, and top chock I 21 is bolted on upper beam 11.Step I 22 comprises sliding block I 23, top shoe I 24 and bearing spider I 25, sliding block I 23 is welded on underbeam 13, top shoe I 24 welds bearing spider I 25, top shoe I 24 there is bolt hole be slotted hole, after adjusting the distance between 2 pairs of steel wheels 2, tighten the bolt on top chock I 21 and the bolt between sliding block I 23 and top shoe I 24, complete adjustment.
3rd step, finely tune the position of a pair wire wheel 5, a pair delivery wheel I 61, a pair delivery wheel II 62 and a pair cloth wheel 7 respectively, inflation method is identical with second step.
4th step, adjusts driving chain 3, keeps the tightness of every bar chain 3 identical.The working wheel driven by motor I 8 has 2 pairs of steel wheels 2 and a pair delivery wheel I 61, a pair delivery wheel II 62, is interconnected, has identical circular frequency between them by chain 3.The working wheel that motor II 9 drives has wire wheel 5 and cloth wheel 7, is interconnected, has identical circular frequency between them by chain 3.The speed of the speed ratio motor I 8 of motor II 9 wants fast 3-5 doubly.Motor comprises step-down gear and motor.
2 pairs of steel wheel 2 arrangements in isosceles triangle, its effect is by the leveling of the negative plate of distortion, prevent negative plate distortion, crimping and volume angle, negative plate is wave-state motion between 2 pairs of steel wheels 2, that negative plate is out of shape larger local is forced into plasticity from elasticity, negative plate leaves the rear recovery of elasticity of 2 pairs of steel wheels 2, and negative plate becomes straight flat.The operating altitude of steel wheel 2 is the 3/5-4/5 of negative plate plate face height, the top of steel wheel is taper, ensure that negative plate holds yielding middle and lower part when wave-state motion, wheel upper taper have transitional function, negative plate top can not be torn with the connection of conduction bronze medal, ensure that the excellent conductive performance of conduction bronze medal.
The effect of wire wheel 5 is brush pine and the dirt brushed away on negative plate.It is 2 right that wire wheel 5 rises to according to the dirt cleaning situation on negative plate.
The effect of cloth wheel 7 is the dirts brushed off on negative plate, is cleaned out by negative plate upper surface, by cathode plate surface polishing.
After a pair delivery wheel I 61 is arranged on wire wheel 5, a pair delivery wheel II 62 plays transition and supporting role after being arranged on cloth wheel 7, when ensureing negative plate moves between taking turns 7 through wire wheel 5 and cloth, can not fall down because of gravity, make negative plate pass through the present invention smoothly.Consult Fig. 1 to 7, all the other same above-described embodiments.
Embodiment 9, Rack Body 10 of the present invention square steel and channel-section steel welding, the frame 1 that replacement manufactures with sheet material, uses the leveling polishing machine of Rack Body 10, the position of its each working wheel adjust and use-pattern same as the previously described embodiments, its serviceability is also identical.Consult Fig. 1 to 7, all the other same above-described embodiments.
Embodiment 10, the present invention, in implementation process, to changing of the local structure of above-mentioned design, to the adjustment of working wheel position and order, belongs to legal scope of the present invention.Consult Fig. 1 to 7, all the other same above-described embodiments.
Claims (6)
1. an electrolytic manganese negative plate leveling polishing machine, is characterized in that: it comprises rack section, flattening partially and polishing part, described rack section is the frame (1) be welded to form by sheet material, it comprises pair of L-shaped mainboard (14), mainboard (14) is flexibly connected with main slide plate (12) through slideway (15), fixed by upper beam (11) and underbeam (13) and located respectively between two mainboards (14) and between two main slide plates (12), upper beam (11) is provided with top chock I (21) and the top chock II (51) of band-slot bolt hole, underbeam (13) is provided with step I (22) and the step II (52) of band-slot bolt hole, described flattening partially comprises 2 to the above steel wheel (2) arranged in isosceles triangle, and the operating altitude of described steel wheel (2) is the 3/5-4/5 of negative plate plate face height, and the top of steel wheel (2) is taper, each steel wheel (2) two ends are flexibly connected top chock I (21) and step I (22) through bearing, and top chock I (21) is connected with upper beam (11), and step I (22) is connected with underbeam (13), described polishing portion is divided and is included at least one pair of wire wheel (5) and a pair delivery wheel I (61) that rack section is arranged in order from front to back, cloth wheel (7) and a pair delivery wheel II (62) of a pair polishing, wire wheel (5), delivery wheel I (61), the upper end of delivery wheel II (62) and cloth wheel (7) is respectively through bearing top chock II (51) corresponding thereto, delivery wheel top chock I (611), delivery wheel top chock II (621), cloth wheel top chock (71) is flexibly connected, delivery wheel I (61), delivery wheel II (62) lower end is through bearing delivery wheel step I (612) corresponding thereto, delivery wheel step II (622) connects, and the lower end of wire wheel (5) and cloth wheel (7) is through bearing step II (52) corresponding thereto, cloth wheel step (72) is flexibly connected, top chock II (51), delivery wheel top chock I (611), delivery wheel top chock II (621), cloth wheel top chock (71) is connected with upper beam (11), step II (52), delivery wheel step I (612), delivery wheel step II (622), cloth wheel step (72) is connected with underbeam (13), the transmission shaft on described steel wheel (2), wire wheel (5), delivery wheel I (61), delivery wheel II (62) and cloth wheel (7) top is equipped with sprocket wheel (3), all steel wheels (2) of frame (1) homonymy and all delivery wheels I (61), delivery wheel II (62) are connected the motor I (8) of homonymy through chain (4), the wire wheel (5) of frame (1) homonymy and cloth wheel (7) are connected the motor II (9) of homonymy through chain (4), the take off shaft of motor I (8) and motor II (9) is equipped with sprocket wheel (3).
2. electrolytic manganese negative plate leveling polishing machine according to claim 1, it is characterized in that: described rack section is the Rack Body (10) with section bar welding, Rack Body (10) comprises four root posts (102), is provided with many upper girder (101), lower girder (103), top end rail (104) and bottom end rails (105) between column (102).
3. electrolytic manganese negative plate leveling polishing machine according to claim 1, is characterized in that: described delivery wheel I (61), delivery wheel II (62) are above alternate is installed with multiple compliant wheel.
4. electrolytic manganese negative plate leveling polishing machine according to claim 1, is characterized in that: described wire wheel (5), delivery wheel I (61), delivery wheel II (62) and cloth wheel (7) align installation respectively in pairs.
5. electrolytic manganese negative plate leveling polishing machine according to claim 1, it is characterized in that: described step I (22) comprises sliding block I (23), top shoe I (24) and bearing spider I (25), bearing spider I (25) is arranged on top shoe I (24), and top shoe I (24) is arranged on sliding block I (23).
6. electrolytic manganese negative plate leveling polishing machine according to claim 1, it is characterized in that: described step II (52) comprises sliding block II (53) and bearing spider II (55), bearing spider II (55) is arranged on top shoe II (54), and top shoe II (54) is arranged on sliding block II (53).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310441025.0A CN103451687B (en) | 2013-09-25 | 2013-09-25 | Electrolytic manganese negative plate leveling polishing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310441025.0A CN103451687B (en) | 2013-09-25 | 2013-09-25 | Electrolytic manganese negative plate leveling polishing machine |
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| CN103451687A CN103451687A (en) | 2013-12-18 |
| CN103451687B true CN103451687B (en) | 2016-01-20 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104264191B (en) * | 2014-09-25 | 2016-08-24 | 中国环境科学研究院 | A kind of electrolytic zinc postorder workshop section minus plate deformed plate identifies and sorting equipment automatically |
| CN106435655A (en) * | 2016-08-31 | 2017-02-22 | 湘潭大众整流器制造有限公司 | Electrolytic manganese stripping and plate brushing machine |
| CN107385473B (en) * | 2017-08-22 | 2023-05-23 | 新乡市百分百机电有限公司 | Anode conveying vehicle of molten salt electrolysis system |
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|---|---|---|---|---|
| JPS5235395A (en) * | 1975-09-13 | 1977-03-17 | Dowa Mining Co Ltd | Polishing device of cathode for metal electrolytic refining |
| JPH03138386A (en) * | 1989-10-24 | 1991-06-12 | Mitsubishi Materials Corp | Plate polishing device |
| CN1102445A (en) * | 1993-09-24 | 1995-05-10 | 阿斯图里安纳迪津公司 | A procedure and machine for cleaning the anodes of electrolytic tanks |
| CN2592340Y (en) * | 2003-01-15 | 2003-12-17 | 刘明炎 | Metal zipper polishing machine |
| CN201670886U (en) * | 2010-03-14 | 2010-12-15 | 湘潭市华联贸易有限公司 | Stripping and flattening machine of negative plate |
| CN203546165U (en) * | 2013-09-25 | 2014-04-16 | 湘潭大众整流器制造有限公司 | Electrolytic manganese negative plate leveling and polishing machine |
-
2013
- 2013-09-25 CN CN201310441025.0A patent/CN103451687B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5235395A (en) * | 1975-09-13 | 1977-03-17 | Dowa Mining Co Ltd | Polishing device of cathode for metal electrolytic refining |
| JPH03138386A (en) * | 1989-10-24 | 1991-06-12 | Mitsubishi Materials Corp | Plate polishing device |
| CN1102445A (en) * | 1993-09-24 | 1995-05-10 | 阿斯图里安纳迪津公司 | A procedure and machine for cleaning the anodes of electrolytic tanks |
| CN2592340Y (en) * | 2003-01-15 | 2003-12-17 | 刘明炎 | Metal zipper polishing machine |
| CN201670886U (en) * | 2010-03-14 | 2010-12-15 | 湘潭市华联贸易有限公司 | Stripping and flattening machine of negative plate |
| CN203546165U (en) * | 2013-09-25 | 2014-04-16 | 湘潭大众整流器制造有限公司 | Electrolytic manganese negative plate leveling and polishing machine |
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