CN103451687A - Leveling polishing machine for electrolytic manganese negative plate - Google Patents
Leveling polishing machine for electrolytic manganese negative plate Download PDFInfo
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- CN103451687A CN103451687A CN2013104410250A CN201310441025A CN103451687A CN 103451687 A CN103451687 A CN 103451687A CN 2013104410250 A CN2013104410250 A CN 2013104410250A CN 201310441025 A CN201310441025 A CN 201310441025A CN 103451687 A CN103451687 A CN 103451687A
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Abstract
The invention relates to a leveling polishing machine for an electrolytic manganese negative plate and belongs to leveling polishing machines. The leveling polishing machine mainly solves the technical problems that an existing process is scattered, the mechanization degree is low, a plant use area is large, working efficiency of workers is low, and the working environment is poor, and the like. The technical scheme is that the leveling polishing machine is characterized by comprising a machine frame part, a leveling part and a polishing part. The machine frame part is a machine frame (1) formed by plate welding and comprises a pair of L-shaped mainboards (14). The leveling part comprises more than two pairs of steel wheels 2 shaped like a Chinese character pin, and the polishing part comprises at least one pair of steel wire wheels, a pair of conveying wheels 6, a pair of polishing cloth wheels and a pair of conveying wheels 6, wherein the at least one pair of steel wire wheels, the pair of conveying wheels 6, the pair of polishing cloth wheels and the pair of conveying wheels 6 are sequentially arranged on the machine frame part from front to back. The leveling polishing machine is mainly used for leveling, clearing and polishing treatment of the electrolytic manganese negative plate and similar electrolytic metal negative plates and positive plates.
Description
Technical field
The present invention relates to the electrolytic manganese negative plate leveling polishing machine of metallurgical electrolysis industry negative plate and positive plate cleaning.
Background technology
At metallurgy industry, the acquisition of non-ferrous metal and rare metal is much produced by electro-plating method.In current production process, due to the long Reusability of electrolytic manganese negative plate, a large amount of negative plate surfaces there will be distortion and distortion, particularly negative plate lower deformation amount is larger, cause a lot of negative plates below and two jiaos of situations that turnup occurs, during for electrolysis, negative plate coating adheres to comprehensively, must with iron hammer or wooden mallet, the negative plate surface be smoothed by staff, to roll up angle and crimping alignment, if solve the smoothing alignment of negative plate by the machine automatization equalization, to solve this operation workman work inefficiency, the problem that labour cost is high.
Electrolytic manganese negative plate is after peelling off the manganese plating layer, also exist a clean problem of removing surface to need to solve, no matter by craft, knock the manganese plating layer on releasing cathode plates, or the manganese plating layer on the patented product " production line is peeled off in the electrolytic manganese automatization " of producing by our company stripping negative plate, the negative plate surface of peelling off the manganese plating layer all has residual soil, the negative plate surface all needs to be cleared up and polishing, just can carry out second time electroplating.Negative plate carries out at present cleaning and polishing, be all that the manual substep of workman completes, and is a kind of very original, rudimentary mechanized.In order to reduce the drill shack waste, economize on resources, enhance productivity, our company has carried out technical research for this problem, to from the electrolytic manganese automatization, peel off production line through stripping machine out without the manganese negative plate, if the negative plate surface deforms, by mechanism flattened, the same station automatization of cleaning and polishing processes, economize on resources to reach, improve enterprise work efficiency, improve worker laboring environment's purpose.This technology can be applied to other metallurgy industries as electrolytic copper, electrolytic zinc, electrolytic cobalt, electrolytic tin and electrolytic antimony enterprise, the state-of-the-art technology of metallurgy industry is transformed and upgraded significant simultaneously.
Summary of the invention
The purpose of this invention is to provide and a kind of negative plate leveling, cleaning and polishing three stations are combined into to a station, carry out the full-automatic electrolytic manganese negative plate leveling polishing machine of processing.
The technical solution adopted for the present invention to solve the technical problems is: it comprises rack section, flattening partially and polishing part; The frame 1 of described rack section for being welded to form by sheet material, it comprises pair of L-shaped mainboard 14, mainboard 14 is flexibly connected through slideway 15 and main slide plate 12, fix and locate by upper beam 11 and underbeam 13 respectively between two mainboards 14 and between two main slide plates 12, be provided with top chock I 21 and the top chock II 51 of band-slot bolt hole on upper beam 11, be provided with step I 22 and the step II 52 of band-slot bolt hole on underbeam 13; Described flattening partially comprises more than 2 pairs the steel wheel 2 that is the isosceles triangle arrangement, the 3/5-4/5 that the operating altitude of described steel wheel 2 is negative plate plate face height, and the top of steel wheel 2 is taper; Each steel wheel 2 two ends is flexibly connected top chock I 21 and step I 22 through bearing, and top chock I 21 is connected with upper beam 11, and step 22 is connected with underbeam 13; Described polishing partly is included in cloth wheel 7 and a pair of delivery wheel 6 that at least one pair of wire wheel 5 that rack section is arranged in order from front to back and a pair of delivery wheel 6, a pair of polishing are used, through bearing, top chock II 51 corresponding thereto is flexibly connected respectively in the upper end of wire wheel 5, delivery wheel 6 and cloth wheel 7, through bearing, step I corresponding thereto 22 connects in delivery wheel 6 lower ends, through bearing, step II 52 corresponding thereto is flexibly connected in the lower end of wire wheel 5 and cloth wheel 7, top chock II 51 is connected with upper beam 11, and step II 52 is connected with underbeam 13.
Described rack section is that Rack Body 10 comprises four root posts 102 with the Rack Body 10 of section bar welding, is provided with many upper girders 101, lower girder 103, top end rail 104 and bottom end rails 105 between column 102.
Described steel wheel 2, wire wheel 5, delivery wheel 6 and cloth are taken turns on the transmission shaft on 7 tops sprocket wheel 3 are housed, all steel wheels 2 of frame 1 homonymy are connected the motor I 8 of homonymy through chain 4 with all delivery wheels 6, the wire wheel 5 of frame 1 homonymy is connected the motor II 9 of homonymy with cloth wheel 7 through chain 4, on the take off shaft of motor I 8 and motor II 9, sprocket wheel 3 is housed.
Alternate on described delivery wheel 6 a plurality of compliant wheel are installed.
Described wire wheel 5, delivery wheel 6 and cloth wheel 7 align respectively installation in pairs.
Described step I 22 comprises sliding block I 23, top shoe I 24 and bearing spider I 25, and bearing spider I 25 is arranged on top shoe I 24, and top shoe I 24 is arranged on sliding block I 23.
Described step II 52 comprises sliding block II 53 and bearing spider II 55, and bearing spider II 55 is arranged on top shoe II 54, and top shoe II 54 is arranged on sliding block II 53.
The invention has the beneficial effects as follows:
1, the present invention is integrated the leveling of negative plate, cleaning and polishing three process, has realized the full-automation of leveling, cleaning and polishing.
2, use of the present invention has improved the utilization ratio of factory building greatly, has improved workman's labour productivity, has reduced workman's labour intensity, has saved ERM, has improved Working environment.
3, the present invention has adopted the sliding block type structure that whole and part combines, can effectively regulate the use location of steel wheel, wire wheel, delivery wheel and cloth wheel, extend their life cycle, reached the rationalization of structure of the present invention, improved work-ing life of the present invention.
4, the negative plate that per minute of the present invention can be processed distortion reaches 20, has realized negative plate batch, high efficiency leveling, cleaning and the polished finish of distortion.
5, use range of the present invention is extensive, extends to the aftertreatment of other electrolytic metal negative plates and positive plate in electrolysis industry, for the scientific and technological level of electrolysis industry improves and contribution has been made in the lifting of scientific and technological content.
The present invention has overcome existing electrolytic manganese negative plate when leveling, cleaning and polished finish, operation is disperseed, mechanization degree is low, the factory building usable floor area is large, workman's inefficiency, the defect of poor working environment, be adapted to leveling, cleaning and the polished finish of electrolytic manganese negative plate and similar electrolytic metal negative plate and positive plate.
The accompanying drawing explanation
Fig. 1 is the front view that the present invention adopts rack.
The vertical view that Fig. 2 is Fig. 1.
Fig. 3 is Fig. 1 left view.
The structural representation that Fig. 4 is the step I.
The structural representation that Fig. 5 is the step II.
Fig. 6 is the front view that the present invention adopts the Rack Body assembling.
Fig. 7 is Fig. 6 left view figure.
In figure: 1-frame, 11-upper beam, 12-master's slide plate, the 13-underbeam, 14-mainboard, 15-slideway, the 2-steel wheel, 21-top chock I, 22-step I, 23-sliding block I, 24-top shoe I, 25-bearing spider I, the 3-sprocket wheel, 4-chain, 5-wire wheel, 51-top chock II, 52-step II, 53-sliding block II, 54-top shoe II, 55-bearing spider II, 6-transports wheel, 7-cloth wheel, 8-motor I, 9-motor II, the 10-Rack Body, the upper girder of 101-, 102-column, girder under 103-, 104-top end rail, 105-bottom end rail.
Embodiment
Below in conjunction with drawings and Examples, the present invention is described in further details.
The first step, adjust the relative position of mainboard 14 and main slide plate 12, and main slide plate 12 is promoted along slideway 15 on mainboard 14, tightens fastening screw after determining distance.Slideway 15 sides of mainboard 14 are equipped with setting device simple in structure, and setting device is for the convenient relative position of regulating mainboard 14 and main slide plate 12.
Second step, finely tune 2 pairs of distances between steel wheel 2, and the position of steel wheel 2 realizes by adjusting top chock I 21 and step 22, and the bolt hole of top chock I 21 is slotted hole, and top chock I 21 is bolted on upper beam 11.Step I 22 comprises sliding block I 23, top shoe I 24 and bearing spider I 25, sliding block I 23 is welded on underbeam 13, welding bearing spider I 25 on top shoe I 24, it is slotted hole that bolt hole is arranged on top shoe I 24, after adjusting the distance between 2 pairs of steel wheels 2, tighten bolt on top chock I 21 and the bolt between sliding block I 23 and top shoe I 24, complete adjustment.
The 3rd step, finely tune respectively the position of 5,2 pairs of delivery wheels 6 of a pair of wire wheel and a pair of cloth wheel 7, and inflation method is identical with second step.
The 4th step, adjust driving chain 3, keeps the tightness of every chain 3 identical.The working wheel driven by motor I 8 has 2 pairs of steel wheels 2 and 2 pairs of delivery wheels 6, between them, by chain 3, is interconnected, and has identical circular frequency.The working wheel that motor II 9 drives has wire wheel 5 and cloth wheel 7, between them, by chain 3, is interconnected, and has identical circular frequency.The speed of the speed ratio motor I 8 of motor II 9 wants fast 3-5 doubly.Motor comprises step-down gear and motor.
2 pairs of steel wheels 2 are isosceles triangle and arrange, its effect is by the leveling of the negative plate of distortion, prevent negative plate distortion, crimping and volume angle, negative plate is the wave state motion between 2 pairs of steel wheels 2, the larger part of negative plate distortion is forced into to plasticity from elasticity, negative plate leaves 2 pairs of rear recovery of elasticity of steel wheel 2, and negative plate becomes straight flat.The 3/5-4/5 that the operating altitude of steel wheel 2 is negative plate plate face height, the top of steel wheel is taper, guarantee that negative plate holds yielding middle and lower part when being the wave state motion, the upper taper of wheel transitional function arranged, negative plate top can be torn with conduction not being connected of bronze medal, has guaranteed the excellent conductive performance of conduction bronze medal.
The effect of wire wheel 5 is brush pines and brushes away the dirt on negative plate.Wire wheel 5 rises to 2 pairs according to the dirt cleaning situation on negative plate.
The effect of cloth wheel 7 is the dirts that brush off on negative plate, the negative plate upper surface is cleaned out, by the negative plate surface finish.
2 pairs of delivery wheels 6 play transition and supporting role after being arranged on wire wheel 5 and cloth wheel 7, while guaranteeing on negative plate to move between through wire wheel 5 and cloth wheel 7, can not fall down because of gravity, make negative plate smoothly by the present invention.Consult Fig. 1 to 7, all the other are with above-mentioned embodiment.
Claims (7)
1. an electrolytic manganese negative plate flattens polishing machine, and it is characterized in that: it comprises rack section, flattening partially and polishing part, the frame (1) of described rack section for being welded to form by sheet material, it comprises pair of L-shaped mainboard (14), mainboard (14) is flexibly connected through slideway (15) and main slide plate (12), fix and locate by upper beam (11) and underbeam (13) respectively between two mainboards (14) and between two main slide plates (12), be provided with top chock I (21) and the top chock II (51) of band-slot bolt hole on upper beam (11), be provided with step I (22) and the step II (52) of band-slot bolt hole on underbeam (13), described flattening partially comprises more than 2 pairs the steel wheel (2) that is the isosceles triangle arrangement, the 3/5-4/5 that the operating altitude of described steel wheel (2) is negative plate plate face height, and the top of steel wheel (2) is taper, each steel wheel (2) two ends are flexibly connected top chock I (21) and step I (22) through bearing, and top chock I (21) is connected with upper beam (11), and step (22) is connected with underbeam (13), described polishing partly is included at least one pair of wire wheel (5) and a pair of delivery wheel (6) that rack section is arranged in order from front to back, cloth wheel (7) and a pair of delivery wheel (6) that a pair of polishing is used, wire wheel (5), through bearing, top chock II (51) corresponding thereto is flexibly connected respectively in the upper end of delivery wheel (6) and cloth wheel (7), through bearing, step I (22) corresponding thereto connects in delivery wheel (6) lower end, through bearing, step II (52) corresponding thereto is flexibly connected in the lower end of wire wheel (5) and cloth wheel (7), top chock II (51) is connected with upper beam (11), step II (52) is connected with underbeam (13).
2. electrolytic manganese negative plate according to claim 1 flattens polishing machine, it is characterized in that: described rack section is the Rack Body (10) with the section bar welding, Rack Body (10) comprises four root posts (102), is provided with many upper girders (101), lower girder (103), top end rail (104) and bottom end rails (105) between column (102).
3. electrolytic manganese negative plate according to claim 1 flattens polishing machine, it is characterized in that: on the transmission shaft on described steel wheel (2), wire wheel (5), delivery wheel (6) and cloth wheel (7) top, sprocket wheel (3) is housed, all steel wheels (2) of frame (1) homonymy are connected the motor I (8) of homonymy through chain (4) with all delivery wheels (6), the wire wheel (5) of frame (1) homonymy is connected the motor II (9) of homonymy with cloth wheel (7) through chain (4), on the take off shaft of motor I (8) and motor II (9), sprocket wheel (3) is housed.
4. electrolytic manganese negative plate leveling polishing machine according to claim 1, is characterized in that: the upper alternate a plurality of compliant wheel that are installed with of described delivery wheel (6).
5. electrolytic manganese negative plate according to claim 1 flattens polishing machine, it is characterized in that: described wire wheel (5), delivery wheel (6) and cloth wheel (7) align respectively installation in pairs.
6. electrolytic manganese negative plate according to claim 1 flattens polishing machine, it is characterized in that: described step I (22) comprises sliding block I (23), top shoe I (24) and bearing spider I (25), it is upper that bearing spider I (25) is arranged on top shoe I (24), and top shoe I (24) is arranged on sliding block I (23).
7. electrolytic manganese negative plate according to claim 1 flattens polishing machine, it is characterized in that: described step II (52) comprises sliding block II (53) and bearing spider II (55), it is upper that bearing spider II (55) is arranged on top shoe II (54), and top shoe II (54) is arranged on sliding block II (53).
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CN201310441025.0A CN103451687B (en) | 2013-09-25 | 2013-09-25 | Electrolytic manganese negative plate leveling polishing machine |
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CN201310441025.0A CN103451687B (en) | 2013-09-25 | 2013-09-25 | Electrolytic manganese negative plate leveling polishing machine |
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CN103451687B CN103451687B (en) | 2016-01-20 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104264191A (en) * | 2014-09-25 | 2015-01-07 | 中国环境科学研究院 | Device for automatically recognizing and sorting negative plates and deformed plates in subsequent workshop section of electrolytic zinc |
CN106435655A (en) * | 2016-08-31 | 2017-02-22 | 湘潭大众整流器制造有限公司 | Electrolytic manganese stripping and plate brushing machine |
CN107385473A (en) * | 2017-08-22 | 2017-11-24 | 新乡市百分百机电有限公司 | A kind of molten-salt electrolysis system anode waggon |
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JPS5235395A (en) * | 1975-09-13 | 1977-03-17 | Dowa Mining Co Ltd | Polishing device of cathode for metal electrolytic refining |
JPH03138386A (en) * | 1989-10-24 | 1991-06-12 | Mitsubishi Materials Corp | Plate polishing device |
CN1102445A (en) * | 1993-09-24 | 1995-05-10 | 阿斯图里安纳迪津公司 | A procedure and machine for cleaning the anodes of electrolytic tanks |
CN2592340Y (en) * | 2003-01-15 | 2003-12-17 | 刘明炎 | Metal zipper polishing machine |
CN201670886U (en) * | 2010-03-14 | 2010-12-15 | 湘潭市华联贸易有限公司 | Stripping and flattening machine of negative plate |
CN203546165U (en) * | 2013-09-25 | 2014-04-16 | 湘潭大众整流器制造有限公司 | Electrolytic manganese negative plate leveling and polishing machine |
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2013
- 2013-09-25 CN CN201310441025.0A patent/CN103451687B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS5235395A (en) * | 1975-09-13 | 1977-03-17 | Dowa Mining Co Ltd | Polishing device of cathode for metal electrolytic refining |
JPH03138386A (en) * | 1989-10-24 | 1991-06-12 | Mitsubishi Materials Corp | Plate polishing device |
CN1102445A (en) * | 1993-09-24 | 1995-05-10 | 阿斯图里安纳迪津公司 | A procedure and machine for cleaning the anodes of electrolytic tanks |
CN2592340Y (en) * | 2003-01-15 | 2003-12-17 | 刘明炎 | Metal zipper polishing machine |
CN201670886U (en) * | 2010-03-14 | 2010-12-15 | 湘潭市华联贸易有限公司 | Stripping and flattening machine of negative plate |
CN203546165U (en) * | 2013-09-25 | 2014-04-16 | 湘潭大众整流器制造有限公司 | Electrolytic manganese negative plate leveling and polishing machine |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104264191A (en) * | 2014-09-25 | 2015-01-07 | 中国环境科学研究院 | Device for automatically recognizing and sorting negative plates and deformed plates in subsequent workshop section of electrolytic zinc |
CN106435655A (en) * | 2016-08-31 | 2017-02-22 | 湘潭大众整流器制造有限公司 | Electrolytic manganese stripping and plate brushing machine |
CN107385473A (en) * | 2017-08-22 | 2017-11-24 | 新乡市百分百机电有限公司 | A kind of molten-salt electrolysis system anode waggon |
CN107385473B (en) * | 2017-08-22 | 2023-05-23 | 新乡市百分百机电有限公司 | Anode conveying vehicle of molten salt electrolysis system |
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