CN103449189A - Stacking method of autoclaved flyash-lime bricks or autoclaved sand-lime bricks - Google Patents
Stacking method of autoclaved flyash-lime bricks or autoclaved sand-lime bricks Download PDFInfo
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- CN103449189A CN103449189A CN2013104151754A CN201310415175A CN103449189A CN 103449189 A CN103449189 A CN 103449189A CN 2013104151754 A CN2013104151754 A CN 2013104151754A CN 201310415175 A CN201310415175 A CN 201310415175A CN 103449189 A CN103449189 A CN 103449189A
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Abstract
A stacking method of autoclaved flyash-lime bricks or autoclaved sand-lime bricks is characterized by comprising the following steps: manufactured bricks (6) are firmly grasped from a conveying platform (45) of a brick forming machine by a hand grab (14) in a manipulator (1), and are placed on a supporting plate (5) of a brick conveying vehicle, bricks (6) grasped and conveyed every four times by the hand grab (14) are arrayed into a layer, all layers of bricks are sequentially and vertically stacked up, the upper layer of bricks (6) and the lower layer of bricks (6), which are adjacent, are stacked in a mutual square crossing manner, the manipulator (1) and the brick forming machine are controlled by full-automatic program controller, the layer number of the stacked bricks (6) is N, and N is a natural number not larger than 20. The stacking method has the advantages that (1) an advanced manipulator replaces a traditional robot to stack, so that the labor cost is reduced, and the working efficiency is improved; (2) the phenomena of form shortage and corner falling are avoided through stacking by the robot, so that the appearance quality is improved; (3) the crossed stacking is conducted to prevent a semi-finished product from laterally tilting; (4) the stacking by the robot is safe, and the rate of finished products is improved.
Description
Technical field
The present invention relates to a kind of fragment of brick method for carrying, especially refer to a kind of autoclaved fly ash brick of the manipulator that can rotate with crawl section or the stacking method of autoclaved lime-sand brick.
Background technology
Existing a kind of patent No. is that Chinese utility model patent that the CN200620055943.5 name is called " mechanical handling device of object stacking machine " discloses a kind of mechanical handling device of object stacking machine with manipulator that can flexible motion, but it is comprised of the base of horizontal rotation, vertical slipping drive, horizontal slip driving device, mechanical arm, handgrip: but each driving device can separate single movement with the base of horizontal rotation, also interoperation simultaneously, thus realize the flexible action of manipulator; The horizontal equilibrium registration device is housed on manipulator, in the motion process of manipulator, makes handgrip remain level, but thereby the handgrip horizontal rotation is adjusted the position of article, and handgrip can be changed according to the shape of the article that load and unload; Owing to having adopted this structure, this mechanical handling device of object stacking machine is simple in structure, and the piling mode is versatile and flexible, and applicable type of goods is many, and little to the impact of article, energy consumption is low.Yet the machinery head of this device can not rotate, when being applied to stacking fragment of brick, stacks as high is limited, and efficiency is low, so the structure of this device also needs further improvement.
Summary of the invention
Technical matters to be solved by this invention is that a kind of autoclaved fly ash brick that the adjacent levels intersection of fragment of brick can be stacked or the stacking method of autoclaved lime-sand brick are provided for above-mentioned prior art present situation.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of autoclaved fly ash brick, the stacking method of autoclaved lime-sand brick, it is characterized in that: comprise the following steps: the fragment of brick of promptly making from the delivery platform of brick forming machine with the handgrip in manipulator, be placed on the supporting plate that send the brick car, every the grabbing for four times of handgrip send fragment of brick to be arranged in one deck, stack vertically upward successively, often the fragment of brick between adjacent levels stacks with mutual square crossing, described manipulator and brick forming machine are controlled by full automatic program-control, the described block layer stacked is the N layer, described N is not more than 20 natural number.
As improvement, 96 of every layer of placements of described fragment of brick, 24 of the each grasping operations of the handgrip in manipulator, to overlay vertically upward on the supporting plate that send the brick car, be of a size of 240 * 53mm with the monolithic brick of described supporting plate contact surface.
As improvement, described manipulator comprises base, actuating device, mechanical arm, handgrip, described handgrip can be actively be movably connected and connects with an end of mechanical arm, the other end of described mechanical arm and actuating device are movably connected and connect, described actuating device can be placed on base rotationally, described mechanical arm can swing up and down with actuating device and be connected by driving device, fragment of brick output unit on described actuating device and brick forming machine and program control device form loop, described handgrip can be connected with mechanical arm by 360 degree with horizontally rotating, when manipulator is worked, described handgrip can by fragment of brick from the delivery platform of brick forming machine pick-and-place to the supporting plate that send the brick car.
As improvement, described base is positioned on the support of brick forming machine side.
As further improvement, described handgrip after each stacking complete one deck fragment of brick, when placing upper strata by program control signal with respect to the mechanical arm horizontal rotary, turn 90 degrees.
As further improvement, described program control device comprises telltale, program processor, and action button, described telltale, program processor, action button is respectively by circuit and manipulator and brick forming machine formation loop.
As further improvement, described brick forming machine comprises frame, feed cylinder, conveyer bucket, fragment of brick press, delivery platform, described conveyer bucket, fragment of brick press, delivery platform are arranged on frame, described feed cylinder matches with the feeding port of feeding belt, the outlet of described feed cylinder is placed in the import of conveyer bucket, the feeder of the discharging opening of described conveyer bucket and fragment of brick press is suitable, is provided with on the fragment of brick efferent of described fragment of brick press and compressing fragment of brick can be delivered to the load-transfer device on delivery platform.
Compared with prior art, the present invention adopts the fragment of brick that the handgrip in manipulator is promptly made from the delivery platform of brick forming machine, be placed on the supporting plate that send the brick car, every the grabbing for four times of handgrip send fragment of brick to be arranged in one deck, stack vertically upward successively, often the fragment of brick between adjacent levels stacks with mutual square crossing, and manipulator and brick forming machine are controlled by full automatic program-control, the described brick layer stacked is the N layer, and described N is not more than 20 natural number.The advantage of this method is: the every stacking one deck fragment of brick of handgrip will rotate 90 degree, make lower floor's brick and upper strata brick be 90 degree cross arrangements, thereby increase the stability that fragment of brick is stacked, and effectively increased the arrangement number of plies, make once can transport more fragment of brick, reduce and transport number of times, enhance productivity; And, by program control device, further increase the stability that fragment of brick is stacked, and eliminate the contingency in fragment of brick stacking and operational process, make to produce more convenient, safer.Invention has in sum: 1. be to replace the conventional machines people to process piling with advanced manipulator, reduce the recruitment cost, increase work efficiency; 2. reduce and lack the generation that mould is mixed the angle phenomenon with the robot piling, promote presentation quality; 3. carry out the intersection piling, prevent half-blank turnover still side; 4. by robot piling safety, raising yield rate.
The accompanying drawing explanation
The structural representation that Fig. 1 is the embodiment of the present invention;
The front projection figure that Fig. 2 is Fig. 1;
The side projection figure that Fig. 3 is Fig. 2;
The mechanical arm that Fig. 4 is Fig. 1 is the block diagram of position not.
The specific embodiment
Below in conjunction with accompanying drawing, embodiment is described in further detail the present invention.
As shown in Figures 1 to 4, the stacking method of the present embodiment to this autoclaved fly ash brick or autoclaved lime-sand brick, comprise the following steps: the fragment of brick 6 of promptly making from the delivery platform 45 of brick forming machine with the handgrip 14 in manipulator 1, be placed on the supporting plate 5 that send the brick car, every the grabbing for four times of handgrip 14 send fragment of brick 6 to be arranged in one deck, stack vertically upward successively, often the fragment of brick 6 between adjacent levels stacks with mutual square crossing, described manipulator 1 is controlled by full automatic program-control with brick forming machine, 6 layers of described fragments of brick stacked are the N layer, and described N is not more than 20 natural number.Described fragment of brick 6 every layer place 96,24 of the each grasping operations of handgrip 14 in manipulator 1, to overlay vertically upward on the supporting plate 5 that send the brick car, be of a size of 240 * 53mm with the monolithic brick of described supporting plate 5 contact surfaces.Described manipulator 1 comprises base 11, actuating device 12, mechanical arm 13, handgrip 14, described handgrip 14 can be actively be movably connected and connects with an end of mechanical arm 13, the other end of described mechanical arm 13 and actuating device 12 are movably connected and connect, described actuating device 12 can be placed on base 11 rotationally, described mechanical arm 13 can swing up and down with actuating device 12 and be connected by driving device, fragment of brick 6 output units on described actuating device 12 and brick forming machine and program control device 3 form loop, described handgrip 14 can be connected with mechanical arm 13 by 360 degree with horizontally rotating, when manipulator 1 work, described handgrip 14 can by fragment of brick 6 from the delivery platform 45 of brick forming machine pick-and-place to the supporting plate 5 that send the brick car.Described base 11 is positioned on the support 2 of brick forming machine side.Described handgrip 14 after each stacking complete one deck fragment of brick 6, when placing upper strata by program control signal with respect to mechanical arm 13 horizontal rotaries, turn 90 degrees.Described program control device 3 comprises telltale 31, program processor, and action button 32, described telltale 31, program processor, action button 32 is respectively by circuit and manipulator 1 and brick forming machine formation loop.Described brick forming machine comprises frame 41, feed cylinder 43, conveyer bucket 44, fragment of brick press 4, delivery platform 45, described conveyer bucket 44, fragment of brick press 4, delivery platform 45 are arranged on frame 41, described feed cylinder 43 matches with the feeding port of feeding belt, the outlet 42 of described feed cylinder 43 is placed in the import of conveyer bucket 44, the feeder of the discharging opening of described conveyer bucket 44 and fragment of brick press 4 is suitable, is provided with on fragment of brick 6 efferents of described fragment of brick press 4 and compressing fragment of brick 6 can be delivered to the load-transfer device 46 on delivery platform 45.
Principle of work: feed cylinder 43 is transported to raw material in fragment of brick press 4 by conveyer bucket 44, compressing, fragment of brick 6 after moulding is picked up by the handgrip 14 of manipulator 1 on the load-transfer device 46 of delivery platform 45, be stacked on supporting plate 5, manipulator 1 once can be picked up 24 fragments of brick 6, by the program adjusting position, it is for four times one deck that every crawl is stacked, after one deck is booked, manipulator 1 is controlled 90-degree rotation by program control device 3, continue the stacking of lower one deck, after stacking N layer, N is not more than 20 natural number, concrete numerical value is by programming control, send the brick car that stacking fragment of brick 6 is sent to the still kettle maintenance.
Below the invention will be further described:
Traditional mode of production autoclaved fly ash brick or autoclaved lime-sand brick are with common mechanical piling, and the while manually coordinates the intersection piling and then organizes into groups into still.The technical essential of concrete invention is described below:
At first being transported to puddle mixer after various raw materials being measured is respectively stirred, is mixed.Then by belt conveyor, pass through rolling, in the excessive storehouse of press, last uniform spreading expect in high tonnage full-automatic bidirectional hydraulic brick press machine, carry out closely knit compressing.Then belt conveyor is delivered on the platform in press dead ahead, then with manipulator 1, is bowed and grabs piling.And this bright core is: adopt the non-maintaining dolly of 1150mm*1560mm, as the supporting plate 5 of piling and steam pressure, realize oblong specification intersection piling.At first use robot (to refer to manipulator 1, as follows) 14 minutes four times delivery platforms from the press dead ahead 45 of handgrip grab 96 of the half-blank bricks that suppress, each 24, vertically lie on the supporting plate 5 of dolly, be of a size of 240*53mm with supporting plate 5 contact surface list bricks.Then place three floor heights, during to the 4th layer, for anti-brick side, fall and carry out the intersection piling with robot.Be that the brick of first element and former three layers of placement is done 90 ° of rotations and put four bricks, be placed on the arm of angle of four jiaos, then four bricks are put in translation backward again, finally remaining 16 bricks in handgrip 14 are turned to 90 ° again, lie on the piling above the 3rd layer.Then repeat 3 circulations of above-mentioned action, the 4th layer of brick of polishing, then the action while repeating the ground floor brick completes 5,6,7 layers of piling, action when then robot repeats the 4th layer of piling completes the 8th layer of piling.The action that repeats again ground floor completes 9,10 layers of piling, and the action that then repeats the 4th layer during eleventh floor completes the intersection piling, finally at Floor 12, receive the brick piling 13 layers time and keep flat, finally become a dolly piling.Amount to 1184 of standard bricks, accomplish the circular section be complementary with Φ 2m still kettle diameter.
Claims (7)
1. the stacking method of an autoclaved fly ash brick or autoclaved lime-sand brick, it is characterized in that: comprise the following steps: the fragment of brick (6) of promptly making from the delivery platform (45) of brick forming machine with the handgrip (14) in manipulator (1), be placed on the supporting plate (5) that send the brick car, every the grabbing for four times of handgrip (14) send fragment of brick (6) to be arranged in one deck, stack vertically upward successively, often the fragment of brick (6) between adjacent levels stacks with mutual square crossing, described manipulator (1) is controlled by full automatic program-control with brick forming machine, the described fragment of brick stacked (6) layer is the N layer, described N is not more than 20 natural number.
2. stacking method according to claim 1, it is characterized in that: 96 of every layer of placements of described fragment of brick (6), 24 of the each grasping operations of handgrip (14) in manipulator (1), upper to overlay vertically upward the supporting plate (5) that send the brick car, be of a size of 240 * 53mm with the monolithic brick of described supporting plate (5) contact surface.
3. stacking method according to claim 1 and 2, it is characterized in that: described manipulator (1) comprises base (11), actuating device (12), mechanical arm (13), handgrip (14), described handgrip (14) can be actively be movably connected and connects with an end of mechanical arm (13), the other end of described mechanical arm (13) and actuating device (12) are movably connected and connect, described actuating device (12) can be placed on base (11) rotationally, described mechanical arm (13) can swing up and down with actuating device (12) and be connected by driving device, fragment of brick (6) output unit on described actuating device (12) and brick forming machine and program control device (3) form loop, described handgrip (14) can be connected with mechanical arm (13) by 360 degree with horizontally rotating, when manipulator (1) is worked, described handgrip (14) can by fragment of brick (6) from the delivery platform (45) of brick forming machine pick-and-place to the supporting plate that send the brick car (5).
4. stacking method according to claim 3, it is characterized in that: described base (11) is positioned on the support (2) of brick forming machine side.
5. stacking method according to claim 4 is characterized in that: described handgrip (14) after each stacking complete one deck fragment of brick (6), when placing upper strata by program control signal with respect to mechanical arm (13) horizontal rotary, turn 90 degrees.
6. stacking method according to claim 5, it is characterized in that: described program control device (3) comprises telltale (31), program processor, action button (32), described telltale (31), program processor, action button (32) is respectively by circuit and manipulator (1) and brick forming machine formation loop.
7. stacking method according to claim 6, it is characterized in that: described brick forming machine comprises frame (41), feed cylinder (43), conveyer bucket (44), fragment of brick press (4), delivery platform (45), described conveyer bucket (44), fragment of brick press (4), delivery platform (45) is arranged on frame (41), described feed cylinder (43) matches with the feeding port of feeding belt, the outlet (42) of described feed cylinder (43) is placed in the import of conveyer bucket (44), the feeder of the discharging opening of described conveyer bucket (44) and fragment of brick press (4) is suitable, be provided with and compressing fragment of brick (6) can be delivered to the load-transfer device (46) on delivery platform (45) on fragment of brick (6) efferent of described fragment of brick press (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310415175.4A CN103449189B (en) | 2013-08-09 | 2013-09-07 | The stacking method of autoclaved fly ash brick or autoclaved lime-sand brick |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310347022.0 | 2013-08-09 | ||
| CN201310347022 | 2013-08-09 | ||
| CN201310415175.4A CN103449189B (en) | 2013-08-09 | 2013-09-07 | The stacking method of autoclaved fly ash brick or autoclaved lime-sand brick |
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| CN103449189A true CN103449189A (en) | 2013-12-18 |
| CN103449189B CN103449189B (en) | 2016-01-06 |
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| CN201310415175.4A Active CN103449189B (en) | 2013-08-09 | 2013-09-07 | The stacking method of autoclaved fly ash brick or autoclaved lime-sand brick |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109132574A (en) * | 2018-09-26 | 2019-01-04 | 洛阳金雅源耐火材料有限公司 | A kind of Special Automatic carrying palletizing system of refractory brick |
| CN109987273A (en) * | 2019-05-14 | 2019-07-09 | 桐乡市同德墙体建材有限公司 | A kind of full-automatic concrete brick stacking is packaged production line and its working method |
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| JPH054724A (en) * | 1990-11-28 | 1993-01-14 | Asahi Breweries Ltd | Layer stacking device |
| CN201317042Y (en) * | 2008-12-18 | 2009-09-30 | 泉州联达市政机械制造有限公司 | Novel brick molding machine |
| CN202245352U (en) * | 2011-09-07 | 2012-05-30 | 浠水华杰窑炉设备有限责任公司 | Green brick clamping and stacking system with intelligent robot |
| CN102825647A (en) * | 2012-08-21 | 2012-12-19 | 马倩 | Continuous brick building block forming system |
| CN203112153U (en) * | 2013-03-20 | 2013-08-07 | 浙江大北农农牧科技有限公司 | Stacking mechanical arm |
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2013
- 2013-09-07 CN CN201310415175.4A patent/CN103449189B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH054724A (en) * | 1990-11-28 | 1993-01-14 | Asahi Breweries Ltd | Layer stacking device |
| CN201317042Y (en) * | 2008-12-18 | 2009-09-30 | 泉州联达市政机械制造有限公司 | Novel brick molding machine |
| CN202245352U (en) * | 2011-09-07 | 2012-05-30 | 浠水华杰窑炉设备有限责任公司 | Green brick clamping and stacking system with intelligent robot |
| CN102825647A (en) * | 2012-08-21 | 2012-12-19 | 马倩 | Continuous brick building block forming system |
| CN203112153U (en) * | 2013-03-20 | 2013-08-07 | 浙江大北农农牧科技有限公司 | Stacking mechanical arm |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109132574A (en) * | 2018-09-26 | 2019-01-04 | 洛阳金雅源耐火材料有限公司 | A kind of Special Automatic carrying palletizing system of refractory brick |
| CN109132574B (en) * | 2018-09-26 | 2024-03-01 | 洛阳金雅源耐火材料有限公司 | Special automatic carrying stacking system for refractory bricks |
| CN109987273A (en) * | 2019-05-14 | 2019-07-09 | 桐乡市同德墙体建材有限公司 | A kind of full-automatic concrete brick stacking is packaged production line and its working method |
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| CN103449189B (en) | 2016-01-06 |
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