CN103445277A - Lychee branch removal machine - Google Patents
Lychee branch removal machine Download PDFInfo
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- CN103445277A CN103445277A CN2013103486515A CN201310348651A CN103445277A CN 103445277 A CN103445277 A CN 103445277A CN 2013103486515 A CN2013103486515 A CN 2013103486515A CN 201310348651 A CN201310348651 A CN 201310348651A CN 103445277 A CN103445277 A CN 103445277A
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- sprocket wheel
- conveying device
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Abstract
A lychee branch removal machine is characterized by comprising a frame; a main power device, a branch stripper, a vibration screening device, a branch scraper and a fruit conveyor are disposed on the frame. The lychee branch removal machine is simple in structure, low in production cost and convenient to use; the defect that the traditional lychee branch removal method adopting manual operation is low in branch removal efficiency and higher in management cost and fails to catch up mechanical production is overcome.
Description
Technical field
The invention belongs to field of mechanical technique, particularly relate to a kind of Design and manufacture of lichee debranching machine.
Background technology
In Litchi Juice is produced, collect the lichee of returning and be with branches and leaves, carry out the production of Litchi Juice, the operation of the first step will be carried out lichee debranching leaf exactly.Traditional lichee debranching leaf method is all by manually operating, and the staff needed is many, and work place area occupied is large, and labor strength is large, debranching inefficiency not only, and increased administrative expenses; In addition, in Litchi Juice is produced, the lichee peeling in lichee raw material treatment process, the de-core of lichee have all been realized the mechanization of producing, and the lichee debranching still operates with traditional manual mode, both do not catch up with the needs of production output volume increase, do not caught up with the paces of production mechanization yet.The production equipment of developing a kind of lichee machinery debranching is highly significant, is also the inevitable outcome of production development.Therefore, if there is a kind of plant equipment that can remove the lichee branch to be applied in the processing of lichee.Be bound to be subject to the welcome of industrial circle.But regrettably up to the present this plant equipment that can remove the lichee branch does not also occur.
Summary of the invention
The objective of the invention is to manufacture and design a kind of lichee debranching machine, to overcome at present traditional lichee debranching leaf method by manually operating, not only the debranching inefficiency, also increased administrative expenses, and do not catch up with the shortcoming of the paces of production mechanization.
The object of the present invention is achieved like this: a kind of lichee debranching machine, it is characterized in that: mainly comprise frame 1, be arranged at main power plant on frame 1, take off a device, vibration screening device, scrape a device and fruit conveying device, described main power plant mainly comprise main shaft be provided with the main motor 3 of motor sprocket 4, by active force chain 5 with take off branch
the motor sprockets 4 of 13 engagements, with motor sprocket 4 and take off a sprocket wheel
the active force chain 5 of 13 engagements; A described device of taking off mainly comprises the sprocket wheel of taking off be fixed on frame 1 both sides
13, a sprocket wheel is taken off in two end engagements
13 two take off a chain 12, many and be fixed in the cross bar 35 of taking off on a chain 12, the many perpendicular hooks 33 of taking off that are fixed on cross bar 35; Described vibration screening device mainly comprises the vibratory sieve 15 that is held on frame, be locked on eccentric stiffener belt pulley 17 on vibrosieve motor 21 axles, be installed on frame 1 and the eccentric stiffener 18 of the eccentric stiffener belt pulley 17 that is locked, be fixed in output shaft on frame 1 be locked vibrosieve motor pulley 20 vibrosieve motor 21, connect the vibration screening device belt 19 of eccentric stiffener belt pulley 17 and vibrosieve motor pulley 20; Described scrape a device mainly comprise be fixed on frame 1 both sides scrape a sprocket wheel II 14, two ends mesh respectively two of scraping a sprocket wheel II 14 scrape a chain 24, vertically be fixed in many scrapers 34 scraped on a chain 24, with scrape the sprocket wheel I 9 that scrapes that a sprocket wheel II 14 links and acceptor's motor 3 drives; described litchi fruits conveying device comprises upper strata fruit conveying device and lower floor's fruit conveying device, described upper strata fruit conveying device comprises and is fixed in frame 1 Shang upper strata, both sides fruit conveying device sprocket wheel I 22, two ends mesh respectively two upper strata fruit conveyor chain 23 of upper strata fruit conveying device sprocket wheel I 22, that drive and the upper strata fruit conveying device sprocket wheel II 32 that be connected with upper strata fruit conveying device sprocket wheel I 22 of acceptor's motor 3, two ends and the chain III 10 that scrapes a sprocket wheel I 9 and upper strata fruit conveying device sprocket wheel II 32 and be meshed, article two, between upper strata fruit conveyor chain 23, vertical the setting is fixed with the fence base plate that closeer upper strata fruit carrier chain rod 36 forms the splendid attire litchi fruits, described lower floor fruit conveying device comprises the fruit conveying device sprocket wheel II of lower floor 29 be fixed on frame 1, two ends mesh respectively two lower floor's fruit conveyor chain 2 of the fruit conveying device sprocket wheel II 29 of lower floor and drive sprocket, article two, between lower floor's fruit conveyor chain 2, vertical the setting is fixed with the fence base plate that closeer lower floor's fruit carrier chain rod 37 forms the splendid attire litchi fruits, power transmission shaft the end fruit conveying device sprocket wheel I of lower floor 27 that has been locked is locked between two lower floor's fruit conveying device sprocket wheels 29, two ends mesh respectively the chain IV 26 of the fruit conveying device sprocket wheel I 27 of lower floor and transition sprocket wheel III 25, be locked on the transition sprocket wheel III 25 that bevel pinion shaft one end acceptor motor 3 drives and is meshed with chain IV 26, be arranged at the other and conical gear II 31 that be meshed with conical gear I 30 on bevel pinion shaft of upper strata fruit conveying device sprocket wheel II 32, what with conical gear II 31, be meshed is placed in conical gear I 30 bevel pinion shaft and that be connected with transition sprocket wheel III 25.
The rectangular mesh size of vibratory sieve 15 is between 20X20mm--60x60mm, and circular hole grid diameter is between 20mm-60mm.
The vibration frequency of vibratory sieve 15 is per minute 300---between 1500.
The perpendicular gap of taking off hook 33 is 50---between 500mm.
The gap of scraper 34 is 50---between 500mm.
Scrape the scraper rotating speed of a device 5---between 100r/min.
Take off the rotating speed of a device 5---between 100r/min.
Fruit conveying device chain rod gap 5, upper strata---between 35mm.
Upper strata fruit conveying device rotating speed is 10---between 300r/min.
Lower floor's fruit conveying device chain rod gap is 5---between 35mm.
Lower floor's fruit conveying device rotating speed is 10---between 300r/min.
Take the present invention of above measure simple in structure, cheap, easy to use, overcome current traditional lichee debranching leaf method by manually operating, not only the debranching inefficiency, also increased administrative expenses, and do not catch up with the shortcoming of the paces of production mechanization.
The accompanying drawing explanation
Accompanying drawing 1 is the front view of the present invention (embodiment);
Accompanying drawing 2 is left views of the present invention (embodiment);
Accompanying drawing 3 is top views of the present invention (embodiment);
Accompanying drawing 4 is power transmission figure of the present invention (embodiment);
Accompanying drawing 5 is power transmission zoomed-in views of the present invention's (embodiment) fruit conveying device;
Accompanying drawing 6 is detail drawings of the present invention's (embodiment) eccentric stiffener 18.
Description of reference numerals:
Below the present invention is described in further detail in conjunction with the accompanying drawings and embodiments again.
The specific embodiment
Accompanying drawing 1 has provided the front view of the embodiment of the present invention, and accompanying drawing 2 has provided the left view of the embodiment of the present invention, and accompanying drawing 3 is top views of the embodiment of the present invention.With reference to above accompanying drawing.
The all parts of the present invention are all made with metal.Mainly comprise frame 1, be arranged at main power plant on frame 1, take off a device, vibration screening device, scrape a device and fruit conveying device.
Main power plant mainly comprise main shaft be provided with the main motor 3 of motor sprocket 4, by active force chain 5 with take off branch
the motor sprockets 4 of 13 engagements, with motor sprocket 4 and take off a sprocket wheel
the active force chain 5 of 13 engagement.
Take off a device and mainly comprise the sprocket wheel of taking off be fixed on frame 1 both sides
13, a sprocket wheel is taken off in two end engagements
13 two take off a chain 12, many and be fixed in the cross bar 35 of taking off on a chain 12, the many perpendicular hooks 33 of taking off that are fixed on cross bar 35.Two perpendicular gaps of hook 33 of taking off are in the 300mm left and right.
Vibration screening device mainly comprises the vibratory sieve 15 that is held on frame, be locked on eccentric stiffener belt pulley 17 on vibrosieve motor 21 axles, be installed on frame 1 and the eccentric stiffener 18 of the eccentric stiffener belt pulley 17 that is locked, be fixed in output shaft on frame 1 be locked vibrosieve motor pulley 20 vibrosieve motor 21, connect the vibration screening device belt 19 of eccentric stiffener belt pulley 17 and vibrosieve motor pulley 20.The vibration screening device vibration frequency is 470 times per minute.
Scrape a device mainly comprise be fixed on frame 1 both sides scrape a sprocket wheel II 14, two ends mesh respectively two of scraping a sprocket wheel II 14 scrape a chain 24, vertically be fixed in many scrapers 34 scraped on a chain 24, with scrape the sprocket wheel I 9 that scrapes that a sprocket wheel II 14 links and acceptor's motor 3 drives.
The litchi fruits conveying device comprises upper strata fruit conveying device and lower floor's fruit conveying device, upper strata fruit conveying device comprises and is fixed in frame 1 Shang upper strata, both sides fruit conveying device sprocket wheel I 22, two ends mesh respectively two upper strata fruit conveyor chain 23 of upper strata fruit conveying device sprocket wheel I 22, that drive and the upper strata fruit conveying device sprocket wheel II 32 that be connected with upper strata fruit conveying device sprocket wheel I 22 of acceptor's motor 3, two ends and the chain III 10 that scrapes a sprocket wheel I 9 and upper strata fruit conveying device sprocket wheel II 32 and be meshed, article two, between upper strata fruit conveyor chain 23, vertical the setting is fixed with the fence base plate that closeer upper strata fruit carrier chain rod 36 forms the splendid attire litchi fruits.Two chain rod 36 distances are 17.4mm.The rotating speed of upper strata fruit conveying device is per minute 26-130 to turn.
Lower floor's fruit conveying device comprises that between the fruit conveying device sprocket wheel II of lower floor 29 that is fixed on frame 1, two lower floor's fruit conveyor chain that two ends mesh respectively the fruit conveying device sprocket wheel II 29 of lower floor and drive sprocket 2, two lower floor's fruit conveyor chain 2, vertical the setting is fixed with the fence base plate that closeer lower floor's fruit carrier chain rod 37 forms the splendid attire litchi fruits, and the distance of two chain rods 37 is 17.4mm.The rotating speed of lower floor's fruit conveying device is per minute 37-182 to turn.
Power transmission shaft the end fruit conveying device sprocket wheel I of lower floor 27 that has been locked is locked between two lower floor's fruit conveying device sprocket wheels 29, two ends mesh respectively the chain IV 26 of the fruit conveying device sprocket wheel I 27 of lower floor and transition sprocket wheel III 25, be locked on the transition sprocket wheel III 25 that bevel pinion shaft one end acceptor motor 3 drives and is meshed with chain IV 26, be arranged at the other and conical gear II 31 that be meshed with conical gear I 30 on bevel pinion shaft of upper strata fruit conveying device sprocket wheel II 32, what with conical gear II 31, be meshed is placed in conical gear I 30 bevel pinion shaft and that be connected with transition sprocket wheel III 25.
The rectangular mesh size of vibratory sieve 15 is between 20X20mm--60x60mm, and circular hole grid diameter is between 20mm-60mm.
The vibration frequency of vibratory sieve 15 is per minute 300---between 1500.
The perpendicular gap of taking off hook 33 is at 50mm---between 500mm.
The gap of scraper 34 is at 50mm---between 500mm.
Scrape the scraper rotating speed of a device at 5r/min---between 100r/min.
Take off the rotating speed of a device at 5r/min---between 100r/min.
Upper strata fruit conveying device chain rod gap 5mm---between 35mm.
Upper strata fruit conveying device rotating speed is at 10r/min---between 300r/min.
Lower floor's fruit conveying device chain rod gap is at 5mm---between 35mm.
Lower floor's fruit conveying device rotating speed is at 10r/min---between 300r/min.
Accompanying drawing 4 is active force transmission views of the fruit conveying device of the embodiment of the present invention.
Fruit conveying device active force transmission explanation:
1, the rotation direction of the drive sprocket 32 of upper strata fruit conveying device is counterclockwise, makes above the fruit conveying device of upper strata throughput direction (as shown in the figure) left;
2, be arranged on the other end of sprocket wheel 32 same axises due to conical gear 31, the rotation direction of conical gear 31 is similarly counterclockwise; Conical gear 31 and conical gear 30 engaged transmission, as shown in the figure, conical gear 31 drives conical gear 30 and rotates counterclockwise engagement system; Sprocket wheel 25 is arranged on the other end of conical gear 30 same axles, be that sprocket wheel 25 turns to also for counterclockwise, sprocket wheel 27 is with sprocket wheel 25 by the drive of chain 26, and the rotation direction that makes sprocket wheel 27 is also for counterclockwise, thus make lower floor's fruit conveying device conveying direction as shown in the figure.
The main motor 3:Y2-100L1-4 of the embodiment of the present invention, 2.2kw, 1430r/min;
Vibrosieve motor 21:Y100L-6,1.5kw, 940r/min;
The bilateral excurvation chain of the fruit chain 2:16A-1 of lower floor;
Motor sprocket 4:16A-21 tooth simple chainwheel;
Take off a sprocket wheel I 6: duplex chain wheel 16A-21 tooth (interior)-15 tooth (outward);
Transition sprocket wheel I 8:16A-15 tooth simple chainwheel;
Scrape a sprocket wheel I 9: duplex chain wheel 16A-39 tooth (interior)-15 tooth (outward);
Transition sprocket wheel II 11:16A-21 tooth simple chainwheel;
Take off the monolateral excurvation chain of a chain 12:16A-1;
Take off a sprocket wheel II 13:16A-15 tooth simple chainwheel;
Scrape a sprocket wheel II 14:16A-15 tooth simple chainwheel;
Eccentric stiffener belt pulley 17: two-groove belt pulley 2B-200;
Vibrosieve motor pulley 20: two-groove belt pulley 2B-100;
Upper strata fruit conveying device sprocket wheel I 22:16A-15 tooth simple chainwheel;
The bilateral excurvation chain of upper strata fruit conveyor chain 23:16A-1;
Scrape the monolateral excurvation chain of a chain 24:16A-1;
Transition sprocket wheel III 25:16A-21 simple chainwheel;
The fruit conveying device sprocket wheel I 27:16A-15 of lower floor tooth simple chainwheel;
Bearing block 28: band plummer block housing ball bearing UCP208;
The fruit conveying device sprocket wheel II 29:16A-15 of lower floor tooth simple chainwheel;
Conical gear I 30: diameter of phi 89mm, the number of teeth 19 teeth;
Conical gear II 31: diameter of phi 89mm, the number of teeth 19 teeth;
Upper strata fruit conveying device sprocket wheel II 32:16A-15 tooth simple chainwheel;
The perpendicular hook 33 of taking off: Φ 6mm pole, height 80mm;
Scraper plate 34: Φ 6mm pole, length 920mm;
Cross bar 35: Φ 12mm pole, length 920mm;
Upper strata fruit carrier chain rod 36: Φ 8mm pole, length 920mm;
Lower floor's fruit carrier chain rod 37: Φ 12mm pole, length 520mm.
Accompanying drawing 5 has provided the detail drawing of the eccentric stiffener 18 of the embodiment of the present invention.
The embodiment of the present invention is like this work: after entering lichee debranching machine with the lichee of branches and leaves by material bin 16, the perpendicular hook 33 of taking off of taking off a device hooks the lichee branches and leaves, and moves forward under the drive along with sprocket wheel; Carry out the double vibrations action in the process that middle vibratory sieve 15 moves at lichee, litchi fruits will drop to below vibratory sieve by the aperture by vibratory sieve 15 in the process of vibration, now the branches and leaves of lichee are hooked by the top grilled teeth of taking off a device, and fruit is below vibratory sieve.Under lichee debranching machine, the rotation direction of scraping a device and the upper part of part takes off that a device is contrary and speed is the same, thereby the branches and leaves of lichee are moved forward together with fruit, and vibratory sieve will play the effect that the litchi branch leaf and fruit is fixing from centre, scrape a device and increase a pulling force moved forward to litchi fruits, take off a device to the lichee branches and leaves also increase by one with fruit pulling force in the same way, under the condition that these two pulling force are fixed in the middle of lichee, the lichee branches and leaves are separated with fruit, litchi fruits drops on nethermost fruit chain conveyor the lichee debranching machine that transfers out, and the lichee branches and leaves will be hooked always and transfer out lichee debranching machine by a top device of taking off, thereby realize the purpose of lichee debranching.
Claims (8)
1. a lichee debranching machine, it is characterized in that: mainly comprise frame (1), be arranged at main power plant on frame (1), take off a device, vibration screening device, scrape a device and fruit conveying device, described main power plant mainly comprise main shaft be provided with the main motor (3) of motor sprocket (4), by active force chain (5) with take off branch
(13) motor sprocket (4) of engagement, with motor sprocket (4) and take off a sprocket wheel
(13) the active force chain (5) of engagement, a described device of taking off mainly comprises the sprocket wheel of taking off be fixed on frame (1) both sides
(13), a sprocket wheel is taken off in two end engagements
(13) two take off a chain (12), many and are fixed in the cross bar (35) of taking off on a chain (12), the many perpendicular hooks (33) of taking off that are fixed on cross bar (35), described vibration screening device mainly comprises the vibratory sieve (15) be held on frame, be locked on the eccentric stiffener belt pulley (17) on vibrosieve motor (21) axle, be installed on frame 1 and the eccentric stiffener (18) of eccentric stiffener belt pulley (17) that are locked, , be fixed in the be locked vibrosieve motor (21) of vibrosieve motor pulley (20) of the upper output shaft of frame (1), the vibration screening device belt (19) that connects eccentric stiffener belt pulley (17) and vibrosieve motor pulley (20), a described device of scraping mainly comprises a sprocket wheel II(14 that scrapes who is fixed on frame (1) both sides), two ends mesh respectively and scrape a sprocket wheel II(14) two scrape a chain (24), vertically be fixed in many scrapers (34) scraped on a chain (24), with scrape a sprocket wheel II(14) link and acceptor's motor (3) drives scrapes a sprocket wheel I(9), described litchi fruits conveying device comprises upper strata fruit conveying device and lower floor's fruit conveying device, described upper strata fruit conveying device comprise be fixed in Shang upper strata, frame (1) both sides fruit conveying device sprocket wheel I(22), two ends mesh respectively two upper strata fruit conveyor chain (23) of upper strata fruit conveying device sprocket wheel I (22), that acceptor's motor (3) drives and with upper strata fruit conveying device sprocket wheel I(22) the upper strata fruit conveying device sprocket wheel II(32 that is connected), two ends with scrape a sprocket wheel I(9) and upper strata fruit conveying device sprocket wheel II(32) the chain III(10 that is meshed), article two, between upper strata fruit conveyor chain (23), vertical the setting is fixed with the fence base plate that closeer upper strata fruit carrier chain rod (36) forms the splendid attire litchi fruits, described lower floor fruit conveying device comprises the fruit conveying device sprocket wheel II(29 of lower floor be fixed on frame (1)), two ends mesh respectively the fruit conveying device sprocket wheel II(29 of lower floor) and two lower floor's fruit conveyor chain (2) of drive sprocket, article two, between lower floor's fruit conveyor chain (2), vertical the setting is fixed with the fence base plate that closeer lower floor's fruit carrier chain rod (37) forms the splendid attire litchi fruits, power transmission shaft the end fruit conveying device sprocket wheel I(27 of lower floor that has been locked is locked between two lower floor's fruit conveying device sprocket wheels (29)), two ends mesh respectively the fruit conveying device sprocket wheel I(27 of lower floor) and transition sprocket wheel III(25) chain IV(26), be locked on that bevel pinion shaft one end acceptor motor (3) drives and with chain IV(26) the transition sprocket wheel III(25 that is meshed), be arranged at upper strata fruit conveying device sprocket wheel II(32) conical gear II (31) other and that be meshed with conical gear I (30) on bevel pinion shaft, with conical gear II(31) be meshed be placed in bevel pinion shaft and with transition sprocket wheel III(25) the conical gear I(30 that is connected).
2. lichee debranching machine according to claim 1, it is characterized in that: the rectangular mesh size of vibratory sieve (15) is between 20X20mm--60x60mm, circular hole grid diameter is between 20mm-60mm, vibratory sieve (15) vibration amplitude is between 5mm-25mm, and the vibration frequency of vibratory sieve (15) is per minute 300---between 1500.
3. lichee debranching machine according to claim 1 is characterized in that: the perpendicular gap of taking off hook (33) is at 50mm---between 500mm.
4. lichee debranching machine according to claim 1, it is characterized in that: the gap of scraper (34) is at 50mm---between 500mm.
5. lichee debranching machine according to claim 1 is characterized in that: scrape the scraper rotating speed of a device at 5r/min---between 100r/min.
6. lichee debranching machine according to claim 1 is characterized in that: take off the rotating speed of a device at 5r/min---between 100r/min.
7. lichee debranching machine according to claim 1 is characterized in that: upper strata fruit conveying device chain rod gap 5mm---between 35mm, upper strata fruit conveying device rotating speed is at 10r/min---is between 300r/min.
8. lichee debranching machine according to claim 1 is characterized in that: lower floor's fruit conveying device chain rod gap is at 5mm---and between 35mm, lower floor's fruit conveying device rotating speed is between 10r/min-300r/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310348651.5A CN103445277B (en) | 2013-08-12 | 2013-08-12 | A kind of lychee branch removal machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310348651.5A CN103445277B (en) | 2013-08-12 | 2013-08-12 | A kind of lychee branch removal machine |
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| CN103445277A true CN103445277A (en) | 2013-12-18 |
| CN103445277B CN103445277B (en) | 2017-07-14 |
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| CN201310348651.5A Active CN103445277B (en) | 2013-08-12 | 2013-08-12 | A kind of lychee branch removal machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106262984A (en) * | 2016-09-30 | 2017-01-04 | 遵义仙人岩种养殖有限公司 | Fructus Capsici segregation apparatus |
| CN108771270A (en) * | 2018-07-31 | 2018-11-09 | 合浦果香园食品有限公司 | A kind of device that lichee branches and leaves are continuously removed |
| CN113575897A (en) * | 2021-08-02 | 2021-11-02 | 百色学院 | Making method and device of low-sugar Chinese wampee fruit and sweet tea jelly |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106262984A (en) * | 2016-09-30 | 2017-01-04 | 遵义仙人岩种养殖有限公司 | Fructus Capsici segregation apparatus |
| CN108771270A (en) * | 2018-07-31 | 2018-11-09 | 合浦果香园食品有限公司 | A kind of device that lichee branches and leaves are continuously removed |
| CN113575897A (en) * | 2021-08-02 | 2021-11-02 | 百色学院 | Making method and device of low-sugar Chinese wampee fruit and sweet tea jelly |
| CN113575897B (en) * | 2021-08-02 | 2024-04-30 | 百色学院 | Method and device for manufacturing wampee sweet tea low-sugar jelly |
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| Publication number | Publication date |
|---|---|
| CN103445277B (en) | 2017-07-14 |
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