CN103438784A - Instrument for quickly testing thickness of fabric - Google Patents
Instrument for quickly testing thickness of fabric Download PDFInfo
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- CN103438784A CN103438784A CN201310372642XA CN201310372642A CN103438784A CN 103438784 A CN103438784 A CN 103438784A CN 201310372642X A CN201310372642X A CN 201310372642XA CN 201310372642 A CN201310372642 A CN 201310372642A CN 103438784 A CN103438784 A CN 103438784A
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- rule
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Abstract
The invention provides an instrument for quickly testing the thickness of a fabric. The instrument comprises a thickness testing device and a pouring weight with the adjustable pressure. The thickness testing device comprises a horizontal base plate, a continuous guide rail is arranged at the four ends of the horizontal base plate, a graduated scale which is perpendicular to the horizontal base plate is arranged on the guide rail, the zero graduation line of the graduated scale and the upper surface of the horizontal base plate are located in a same horizontal plane, the division value of the graduated scale is 0.01mm, and the graduated scale can horizontally move on the guide rail. The pouring weight with the adjustable pressure comprises a weight adjusting tank, and the bottom of the weight adjusting tank is horizontally connected with a pointer. The instrument has the advantages of being simple in structure, convenient to use, accurate and reliable in testing result, and low in cost.
Description
Technical field
The present invention relates to a kind of fabric test instrument, particularly a kind of fabric thickness high speed tester device.
Background technology
The thickness of fabric refers to fabric vertical range between positive and negative two seating surfaces under certain pressure, take " mm " as measurement unit.Line density, fabric tissue and the yarn degree of crook in fabric that the principal element that affects fabric thickness is filling yarn etc.Fabric thickness is larger on the impact of wearability of fabric, as the performances such as fastness, gas penetration potential, warmth retention property, windproof property, drapability and hard and soft property of fabric.Fabric can be divided into slim, medium-thick type and thick type three classes by the difference of thickness.
The method of testing of general fabrics thickness is: fabric sample is placed on reference plate, the presser feet that is parallel to reference plate puts on authorised pressure (saddle weight) on sample regulation area, measure after stipulated time and record the vertical range between two plates, being the sample thickness measured value.
The thickness of fabric is tested with thicknessmeter.Two kinds of forms are arranged at present, and a kind of is mechanical, and it is to be connected in ratch with presser feet, by a series of fan type tooth plates and gear and a kind of device of transmission needle pivot.Each scale of index dial represents 1/100mm, and the scale that the pointer indication dial disc is corresponding is fabric thickness.Another kind is electronic type, with presser feet, is connected in interior bar, and by a series of machinery and electric signal conversion, the liquid crystal display of instrument shows thickness, and its resolution is 1/100mm.There is following defect in these testing tools: 1,, according to the requirement of GB3820-1997 standard, the variety classes fabric needs different moulding pressures, and its required moulding pressure is also different, and therefore, thicknessmeter need to have the saddle weight of multiple different size, 2, mechanical displacement or drift can occur later (when presser feet contacts with reference plate using in instrument, pointer is the indication dial disc zero-bit not, perhaps the liquid crystal display displayed value exceeds allowed band), while causing again measuring, before putting sample, dial needle indication or display screen show non-vanishing, therefore before starting test or every test all to recalibrate zero-bit several times, as mechanical thicknessmeter, when presser feet contacts with reference plate, if it is unpunctual that pointer and index dial zero-bit slightly have, by the zero-bit control hand wheel, proofreaied and correct, arc profile of tooth tooth bar is housed on index dial, pinion wheel engagement with control hand wheel, the zero graduation line can be calibrated in the position of rotation scale, then make presser feet move up and down 2-3 time together with ratch, whether observe pointer also in zero-bit, if do not calibrated again also needing, until pointer refers in zero-bit.Thicknessmeter for electronic type, when presser feet contacts with reference plate, if it is non-vanishing that display screen shows, need to adjust the zero-bit of dial gauge, if zero difference is more than 0.20mm, available dial gauge bottom is exposed 8 milled screws and is adjusted, coordinate rotation dial gauge shell to be finely tuned, mix up zero-bit, empty examination several times, official testing again after zero-bit is stable, in test process, interval to observe the zero-bit situation, if (while not putting fabric) be not in zero-bit (during empty examination zero-bit when unloaded, exceed ± 0.005mm of zero drift), need to repeatedly adjust.So repeatedly, cause whole test process loaded down with trivial details, accurate, consuming time larger for guaranteeing test result.3,, during the thickness of test fabric different parts, need to mention presser feet, moving fabric, and to guarantee fabric smooth, without tension force be placed on reference plate, this process is more loaded down with trivial details, and the fabric state is easy to change, cockline, cause final testing result inaccurate; 4, due to thicknessmeter be by presser feet, connected in bar (ratch), so above saddle weight is put into presser feet the time, the actual force value be applied on fabric is less than the sign value of saddle weight, causes test result bigger than normal.When electronic thickness gauge carries out reading by machinery and electric signal conversion, can be subject to the impact of electromagnetic interference (EMI) and temperature drift simultaneously, cause test result inaccurate also unstable; The mechanical type thicknessmeter, by a series of fan type tooth plates and gear drive needle pivot, makes pointer indicate test result at index dial, and this process can be subject to the impact of mechanical drag, also can be subject to the impact of the state of thicknessmeter own, makes test result inaccurate simultaneously.These two kinds of testing tools are particularly outstanding for the test result impact of zephyr.5, in electronic thickness gauge test process one-period, presser feet and interior bar thereof move must have motor slowly drive rising or descend, this process can be adjusted sample site and change sample after finishing, when therefore experimental duties are heavier, expend time in longer, cause testing efficiency extremely low, be not suitable for inspection body or student experimenting real training needs.
Summary of the invention
The purpose of this invention is to provide a kind of fabric thickness high speed tester device, it can overcome the deficiencies in the prior art part.
The present invention solves the problems of the technologies described above adopted technical scheme: this fabric thickness high speed tester device comprises measuring thickness device and pressure-adjustable pouring weight, measuring thickness device comprises horizontal base plate, horizontal base plate four ends are continuous guide rail, one rule vertical with horizontal base plate arranged on guide rail, the zero graduation line of this rule and horizontal base plate upper surface are on same surface level, the scale division value of rule is 0.01mm, can on guide rail, move horizontally.The pressure-adjustable pouring weight comprises adjusts heavy narrow-necked earthen jar, adjusts heavy narrow-necked earthen jar bottom level to connect pointer.
Described horizontal base plate smooth surface is smooth, and area is not less than 400mm * 400mm.
The heavy narrow-necked earthen jar of described tune is cylindrical polyethylene hollow container with lid, and outside surface is provided with the scale value that means pressure, and while in the heavy narrow-necked earthen jar to tune, injecting pure water, the corresponding scale value of pure water liquid level is adjusts the pressure of heavy narrow-necked earthen jar to surveyed fabric sample generation.
The heavy narrow-necked earthen jar of described tune bottom surface keeps level parallel with the horizontal base plate surface, nonparallelism<0.2%, and authorised pressure can be applied on the fabric sample be placed on horizontal base plate.
Described guide rail basal plane height and horizontal base plate relative position deviation<0.1mm.In the time of can guaranteeing that rule moves horizontally on guide rail, the zero graduation line of rule and horizontal base plate are all the time on same level.
?beneficial effect of the present invention is that it is simple in structure, easy to use, and test result accurately and reliably, with low cost.
The accompanying drawing explanation
Accompanying drawing is cross-sectional view of the present invention;
In figure: 1 is measuring thickness device; 2 is the pressure-adjustable pouring weight; 3 is fabric sample; 1-1 is horizontal base plate; 1-2 is guide rail; 1-3 is rule; 2-1 is for adjusting heavy narrow-necked earthen jar; 2-2 is pointer.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described.As shown in the figure, this fabric thickness high speed tester device comprises measuring thickness device 1 and pressure-adjustable pouring weight 2, measuring thickness device 1 comprises horizontal base plate 1-1, horizontal base plate 1-1 tetra-ends are continuous guide rail 1-2, the one rule 1-3 vertical with horizontal base plate 1-1 arranged on guide rail 1-2, the zero graduation line of this rule 1-3 and horizontal base plate 1-1 upper surface are on same surface level, and the scale division value of rule 1-3 is 0.01mm, can on guide rail 1-2, move horizontally.Pressure-adjustable pouring weight 2 comprises adjusts heavy narrow-necked earthen jar 2-1, adjusts heavy narrow-necked earthen jar 2-1 bottom level to connect pointer 2-2.
Described horizontal base plate 1-1 smooth surface is smooth, and area is not less than 400mm * 400mm.
The heavy narrow-necked earthen jar 2-1 of described tune is cylindrical polyethylene hollow container with lid, outside surface is provided with the scale value that means pressure, while in the heavy narrow-necked earthen jar 2-1 to tune, injecting pure water, the corresponding scale value of pure water liquid level is adjusts the pressure of heavy narrow-necked earthen jar 2-1 to surveyed fabric sample generation.
The heavy narrow-necked earthen jar 2-1 of described tune bottom surface keeps level parallel with horizontal base plate 1-1 surface, nonparallelism<0.2%, and authorised pressure can be applied on the fabric sample be placed on horizontal base plate 1-1.
Described guide rail 1-2 basal plane height and horizontal base plate 1-1 relative position deviation<0.1mm.In the time of can guaranteeing that rule 1-3 moves horizontally on guide rail 1-2, the zero graduation line of rule 1-3 and horizontal base plate 1-1 are all the time on same level.
While carrying out the fabric thickness test, sampled and done pre-service (damping) according to standard code, scope according to fabric thickness, choose the heavy narrow-necked earthen jar 2-1 of the satisfactory tune of floorage according to the requirement of standard code, inject pure water according to needed pressure limit to adjusting in heavy narrow-necked earthen jar 2-1 simultaneously, until the horizontal liquid level of pure water reaches the pressure scale mark of standard-required, build lid, prevent that pure water from oozing out.
According to the type of fabric (slim, medium-thick type and thick type), fabric sample 3 is folding, or the multilayer tiling is the n layer, and top-weight fabric is generally the 8-10 layer, and the medium-thick type fabric is generally the 5-8 layer, and thick type fabric is generally the 3-5 layer.Smooth fabric sample 3 folding or that tile, be out of shape and be placed on lightly on the center of horizontal base plate 1-1 without tension force, nothing; the pressure-adjustable pouring weight 2 that injects suitable pure water is put into to fabric sample 3 test positions gently; pointer 2-2 points to rule 1-3; read the pointer 2-2 indication rule corresponding one-tenth-value thickness 1/10 d of 1-3 (0.01mm) after the stipulated time (being generally 30 ± 5s), institute's test specimens thickness is d/n (mm) (revision of the convention is to 0.01mm); Pressure-adjustable pouring weight 2 is put into to other position of fabric sample 3, rule 1-3 is moved to corresponding suitable position gently along guide rail 1-2 simultaneously, after the stipulated time (being generally 30 ± 5s), read and calculate fabric sample 3 thickness, general test is no less than 5 times, calculating records the arithmetic mean of thickness, and the revision of the convention is to 0.01mm; As needs, can calculate coefficient of variation CV(%), the revision of the convention to 0.1%.
Claims (5)
1. a fabric thickness high speed tester device, it is characterized in that: comprise measuring thickness device and pressure-adjustable pouring weight, measuring thickness device comprises horizontal base plate, horizontal base plate four ends are continuous guide rail, one rule vertical with horizontal base plate arranged on guide rail, the zero graduation line of this rule and horizontal base plate upper surface are on same surface level, and the scale division value of rule is 0.01mm, can on guide rail, move horizontally; The pressure-adjustable pouring weight comprises adjusts heavy narrow-necked earthen jar, adjusts heavy narrow-necked earthen jar bottom level to connect pointer.
2. a kind of fabric thickness high speed tester device according to claim 1, it is characterized in that: described horizontal base plate smooth surface is smooth, and area is not less than 400mm * 400mm.
3. a kind of fabric thickness high speed tester device according to claim 1, it is characterized in that: the heavy narrow-necked earthen jar of described tune is cylindrical polyethylene hollow container with lid, outside surface is provided with the scale value that means pressure, while in the heavy narrow-necked earthen jar to tune, injecting pure water, the corresponding scale value of pure water liquid level is adjusts the pressure of heavy narrow-necked earthen jar to surveyed fabric sample generation.
4. a kind of fabric thickness high speed tester device according to claim 1, it is characterized in that: the heavy narrow-necked earthen jar of described tune bottom surface keeps level parallel with the horizontal base plate surface, nonparallelism<0.2%, and authorised pressure can be applied on the fabric sample be placed on horizontal base plate.
5. a kind of fabric thickness high speed tester device according to claim 1, it is characterized in that: described guide rail basal plane height and horizontal base plate relative position deviation<0.1mm, in the time of can guaranteeing that rule moves horizontally on guide rail, the zero graduation line of rule and horizontal base plate are all the time on same level.
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CN201310372642XA CN103438784A (en) | 2013-08-24 | 2013-08-24 | Instrument for quickly testing thickness of fabric |
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CN201310372642XA CN103438784A (en) | 2013-08-24 | 2013-08-24 | Instrument for quickly testing thickness of fabric |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105841580A (en) * | 2016-05-11 | 2016-08-10 | 中材科技股份有限公司 | Layer-connected structure fabric thickness and cloth-fell angle measurement apparatus and measurement method |
CN105890561A (en) * | 2016-06-06 | 2016-08-24 | 常州市宏发纵横新材料科技股份有限公司 | Method for measuring thickness and fiber content of wind power generation vane |
-
2013
- 2013-08-24 CN CN201310372642XA patent/CN103438784A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105841580A (en) * | 2016-05-11 | 2016-08-10 | 中材科技股份有限公司 | Layer-connected structure fabric thickness and cloth-fell angle measurement apparatus and measurement method |
CN105841580B (en) * | 2016-05-11 | 2019-08-16 | 中材科技股份有限公司 | A kind of layer of connection structure fabric thickness and fell angle measurement unit and its measurement method |
CN105890561A (en) * | 2016-06-06 | 2016-08-24 | 常州市宏发纵横新材料科技股份有限公司 | Method for measuring thickness and fiber content of wind power generation vane |
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Application publication date: 20131211 |
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