CN103436161A - Insulating coating for electrical heating pipe of electric water heater - Google Patents
Insulating coating for electrical heating pipe of electric water heater Download PDFInfo
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- CN103436161A CN103436161A CN2013102168267A CN201310216826A CN103436161A CN 103436161 A CN103436161 A CN 103436161A CN 2013102168267 A CN2013102168267 A CN 2013102168267A CN 201310216826 A CN201310216826 A CN 201310216826A CN 103436161 A CN103436161 A CN 103436161A
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- heating tube
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Abstract
The invention relates to an insulating coating for an electrical heating pipe of an electric water heater. The insulating coating is composed of a polyester imide resin, silicone rubber, mineral wool insulation fibers, silicon nitride, alumina, titanium dioxide and a solvent. The insulating coating provided by the invention has outstanding overall performance such as heat resistance; a thermal conductivity is 0.03 W/m.K; thermal insulation inhibition efficiency can reach about 90%; and thermal radiation and heat dissipation of a high temperature object and a low temperature object can be inhibited. Experiments show that when being used at a temperature of 250 DEG C +/-20 DEG C, the insulating coating composition does not crack or fall for 300 h, and has high flexural strength as high as 10 MPa.
Description
Technical field
The present invention relates to a kind of insulation compound, particularly a kind of electric water heater electric heating tube insulation compound, belong to the technical field of electric heater unit.
Background technology
Electric water heater is usingd the water-heater that electricity heated as the energy and is commonly referred to electric water heater.The power of electric water heater is generally 900~7500W.Heating tube is the key part of electric water heater.Electric heating tube is to take metal tube as shell, along central shaft in pipe, to its space padding and compacting of distributing auger lectrothermal alloy wire (nickel chromium triangle, ferrochrome exothermic), has the magnesium oxide sand of good insulation heat conductivility, silica gel or ceramic seal for mouth of pipe two ends.
Heating tube of the prior art, comprise housing, heater strip, described space padding and compacting has the magnesium oxide sand of good insulation heat conductivility, in order to improve the insulating property of heating tube, usually be provided with insulating coating outside housing, traditional insulating coating intensity does not reach requirement, and the housing of heating tube slightly has distortion, insulating coating just there will be crackle, reduce the insulativity of heating tube, thereby, greatly reduce the security of electric heating tube.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of good insulation preformance, heat-transfer rate electric water heater electric heating tube insulation compound fast and simple in structure, this electric water heater electric heating tube insulation compound good insulation preformance, thereby, greatly improved the overall security of electric water heater.
In order to solve the problems of the technologies described above, a kind of electric water heater electric heating tube of the present invention insulation compound, described insulation compound consists of the following composition, by weight meter:
Polyester imine resin 80-90 part
Silicon rubber 50-60 part
Rock wool 20-30 part
Silicon nitride 10-15 part
Aluminum oxide 10-15 part
Titanium dioxide 8-15 part
Solvent 10-12 part.
Above-mentioned electric water heater electric heating tube insulation compound, wherein, solvent is comprised of toluene acetic acid, methyl esters and trieline, toluene: ritalin: trieline is 5:3:1, by weight.
Above-mentioned electric water heater electric heating tube insulation compound, wherein, described insulating coating screening formulation is as follows, by weight meter:
80 parts of polyester imine resins
55 parts, silicon rubber
30 parts of rock wools
10 parts of silicon nitrides
12 parts, aluminum oxide
10 parts of titanium dioxide
12 parts of solvents.
Beneficial effect of the present invention: the present invention has the outstanding over-all propertieies such as thermotolerance, and thermal conductivity is 0.03W/m.K, and the heat-insulation and heat-preservation suppression efficiency can reach 98% left and right, can suppress the thermal radiation of high temp objects and cryogenic object and scattering and disappearing of heat; The present invention is by the synergy of toluene acetic acid, methyl esters and trieline, makes between each component molecules of coating better fusedly, improved the density of coating, thereby, greatly improved the folding strength of coating; Experiment shows, when this composition of insulating coating is applied under 250 ℃ ± 20 ℃, 1300h does not ftracture, do not come off, and High anti bending strength can reach 10Mpa; The present invention coordinates by resin and rubber, has improved the toughness of insulating coating, makes the insulating coating can be better and the housing laminating, avoids the coating failure caused due to housing distortion, thereby, the security that has greatly improved heating tube.
Embodiment
Below in conjunction with specific embodiment, the invention will be further described.
Rock wool is a kind of mineral fibre, and imitative Astrakhan hair is copied curling that this fur makes.
Embodiment mono-
A kind of electric water heater electric heating tube insulation compound, get 80 parts of polyester imine resins, 50 parts, silicon rubber, 20 parts of rock wools, 10 parts of silicon nitrides, 8 parts, aluminum oxide, 8 parts of titanium dioxide, 10 parts of stirrings of solvent and get final product.Solvent is comprised of toluene acetic acid, methyl esters and trieline, toluene: ritalin: trieline is 5:3:1, by weight.
Embodiment bis-
A kind of electric water heater electric heating tube insulation compound, getting 12 parts of 80 parts of polyester imine resins, 55 parts, silicon rubber, 30 parts of rock wools, 10 parts of silicon nitrides, 12 parts, aluminum oxide, 10 parts of titanium dioxide, solvent stirs and gets final product, during use, be sprayed on the housing periphery, seasoning gets final product.Solvent is comprised of toluene acetic acid, methyl esters and trieline, toluene: ritalin: trieline is 5:3:1, by weight.
Those of ordinary skill in the art will be appreciated that, above embodiment is only for purpose of the present invention is described, and not as limitation of the invention, as long as in essential scope of the present invention, to variation, the modification of the above embodiment, all will drop in the scope of claim of the present invention.
Claims (3)
1. an electric water heater electric heating tube insulation compound, is characterized in that, described insulation compound consists of the following composition, by weight meter:
Polyester imine resin 80-90 part
Silicon rubber 50-60 part
Rock wool 20-30 part
Silicon nitride 10-15 part
Aluminum oxide 10-15 part
Titanium dioxide 8-15 part
Solvent 10-12 part.
2. electric water heater electric heating tube insulation compound as claimed in claim 1, is characterized in that, solvent is comprised of toluene acetic acid, methyl esters and trieline, toluene: ritalin: trieline is 5:3:1, by weight.
3. electric water heater electric heating tube insulation compound as claimed in claim 1 or 2, is characterized in that, described insulating coating screening formulation is as follows, by weight meter:
80 parts of polyester imine resins
55 parts, silicon rubber
30 parts of rock wools
10 parts of silicon nitrides
12 parts, aluminum oxide
10 parts of titanium dioxide
12 parts of solvents.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201310216826.7A CN103436161B (en) | 2013-05-31 | 2013-05-31 | A kind of electric water heater electric heating tube insulation compound |
Applications Claiming Priority (1)
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CN201310216826.7A CN103436161B (en) | 2013-05-31 | 2013-05-31 | A kind of electric water heater electric heating tube insulation compound |
Publications (2)
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CN103436161A true CN103436161A (en) | 2013-12-11 |
CN103436161B CN103436161B (en) | 2015-12-23 |
Family
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CN201310216826.7A Expired - Fee Related CN103436161B (en) | 2013-05-31 | 2013-05-31 | A kind of electric water heater electric heating tube insulation compound |
Country Status (1)
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CN (1) | CN103436161B (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105385346A (en) * | 2015-12-22 | 2016-03-09 | 安徽西高电气设备有限公司 | High-temperature-resistant coating material composition for transformer and preparation method of high-temperature-resistant coating |
CN106085212A (en) * | 2016-06-15 | 2016-11-09 | 安徽弘美电器有限公司 | A kind of electrical water heater electric adds the insulating coating of heat pipe |
CN106675387A (en) * | 2016-12-14 | 2017-05-17 | 池州市小康人家科技有限公司 | Anticorrosive coating for heating pipe for solar water heater |
CN107118686A (en) * | 2017-06-28 | 2017-09-01 | 合肥博之泰电子科技有限公司 | A kind of household electrical appliance coatings and preparation method thereof |
CN109181528A (en) * | 2018-09-20 | 2019-01-11 | 株洲时代新材料科技股份有限公司 | A kind of high-temperature insulating paint and preparation method thereof |
CN110241615A (en) * | 2019-06-05 | 2019-09-17 | 徐州奥斯特新材料科技有限公司 | Inorganic type high-insulativity carbon fiber antioxidant coating material and energy conservation, efficient electric heater |
Citations (4)
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CN1052877A (en) * | 1991-02-04 | 1991-07-10 | 中国科学院西安光学精密机械研究所 | High temperature resistant insulating composite coating |
CN1356357A (en) * | 2000-10-09 | 2002-07-03 | 内克赞斯公司 | Varnish Composition, Process for preparing it, winding wire coated with it and obtained coil |
CN1546586A (en) * | 2003-12-12 | 2004-11-17 | 四川东方绝缘材料股份有限公司 | Preparation method of nanometer modified corona-tolerant enamel of enameled wire |
CN101899263A (en) * | 2010-03-26 | 2010-12-01 | 福建瑞森化工有限公司 | Flame-retarding and heat-conducting silicon rubber insulating paint and preparation method thereof |
-
2013
- 2013-05-31 CN CN201310216826.7A patent/CN103436161B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1052877A (en) * | 1991-02-04 | 1991-07-10 | 中国科学院西安光学精密机械研究所 | High temperature resistant insulating composite coating |
CN1356357A (en) * | 2000-10-09 | 2002-07-03 | 内克赞斯公司 | Varnish Composition, Process for preparing it, winding wire coated with it and obtained coil |
CN1546586A (en) * | 2003-12-12 | 2004-11-17 | 四川东方绝缘材料股份有限公司 | Preparation method of nanometer modified corona-tolerant enamel of enameled wire |
CN101899263A (en) * | 2010-03-26 | 2010-12-01 | 福建瑞森化工有限公司 | Flame-retarding and heat-conducting silicon rubber insulating paint and preparation method thereof |
Non-Patent Citations (1)
Title |
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陈家斌: "《变配电设备现场操作及事故处理典型实例》", 31 May 2011, article ""变配电设备现场操作及事故处理典型实例"", pages: 71-72 * |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105385346A (en) * | 2015-12-22 | 2016-03-09 | 安徽西高电气设备有限公司 | High-temperature-resistant coating material composition for transformer and preparation method of high-temperature-resistant coating |
CN106085212A (en) * | 2016-06-15 | 2016-11-09 | 安徽弘美电器有限公司 | A kind of electrical water heater electric adds the insulating coating of heat pipe |
CN106675387A (en) * | 2016-12-14 | 2017-05-17 | 池州市小康人家科技有限公司 | Anticorrosive coating for heating pipe for solar water heater |
CN107118686A (en) * | 2017-06-28 | 2017-09-01 | 合肥博之泰电子科技有限公司 | A kind of household electrical appliance coatings and preparation method thereof |
CN109181528A (en) * | 2018-09-20 | 2019-01-11 | 株洲时代新材料科技股份有限公司 | A kind of high-temperature insulating paint and preparation method thereof |
CN109181528B (en) * | 2018-09-20 | 2020-09-15 | 株洲时代新材料科技股份有限公司 | High-temperature-resistant insulating paint and preparation method thereof |
CN110241615A (en) * | 2019-06-05 | 2019-09-17 | 徐州奥斯特新材料科技有限公司 | Inorganic type high-insulativity carbon fiber antioxidant coating material and energy conservation, efficient electric heater |
CN110241615B (en) * | 2019-06-05 | 2022-02-01 | 徐州奥斯特新材料科技有限公司 | Inorganic high-insulativity carbon fiber anti-oxidation coating material and energy-saving high-efficiency electric heater |
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CN103436161B (en) | 2015-12-23 |
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Granted publication date: 20151223 Termination date: 20160531 |