CN207802411U - A kind of carbon fiber heating tube - Google Patents
A kind of carbon fiber heating tube Download PDFInfo
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- CN207802411U CN207802411U CN201721920852.8U CN201721920852U CN207802411U CN 207802411 U CN207802411 U CN 207802411U CN 201721920852 U CN201721920852 U CN 201721920852U CN 207802411 U CN207802411 U CN 207802411U
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Abstract
本实用新型公开了一种碳纤维加热管,包括管体、封头、绝缘板、碳纤维束、导热盘、绝缘导热颗粒、单面铝塑复合层和导线;管体两端外侧设置封头,管体端部内侧设置绝缘板,绝缘板与管体之间形成密封结构,且绝缘板外壁与封头内壁粘接固定;管体内部中心设置碳纤维束,碳纤维束两端电性连接导线,导线依次穿过绝缘板、封头并连接外界电源;碳纤维束外侧包裹导热层,导热盘套设在导热层的外侧,导热盘等间距设置多个;管体内周设置一层单面铝塑复合层,导热层与单面铝塑复合层之间的管体内部填充绝缘导热颗粒;本实用新型加热温度高,加热效果好,使用安全性,使用范围广。
The utility model discloses a carbon fiber heating tube, which comprises a tube body, a head, an insulating plate, a carbon fiber bundle, a heat conduction plate, insulating and heat conduction particles, a single-sided aluminum-plastic composite layer and wires; An insulating plate is arranged inside the end of the body, and a sealed structure is formed between the insulating plate and the tube body, and the outer wall of the insulating plate is bonded to the inner wall of the head; a carbon fiber bundle is arranged in the center of the tube body, and the two ends of the carbon fiber bundle are electrically connected to the wires, and the wires are in turn Pass through the insulation board, the head and connect to the external power supply; the outer side of the carbon fiber bundle is wrapped with a heat-conducting layer, and the heat-conducting plate is sleeved on the outside of the heat-conducting layer, and multiple heat-conducting plates are arranged at equal intervals; The inside of the pipe body between the heat conducting layer and the single-sided aluminum-plastic composite layer is filled with insulating heat conducting particles; the utility model has high heating temperature, good heating effect, safe use and wide use range.
Description
技术领域technical field
本实用新型涉及加热管设备领域,尤其涉及一种碳纤维加热管。The utility model relates to the field of heating tube equipment, in particular to a carbon fiber heating tube.
背景技术Background technique
加热器是专门将电能转化为热能的电器元件,由于其热效率高,使用方便,安装简单,无污染,被广泛使用在各种加热场合;现有技术中,一般的加热管加热升温缓慢,加热管本身的柔韧性差,稍有弯曲就会影响使用效果,甚至出现损坏问题;传统的加热管往往采用电热阻进行加热,加热方式不安全,容易发生意外,而且加热温度具有局限性,难以满足现在大部分应用场景。The heater is an electrical component that converts electric energy into heat energy. Because of its high thermal efficiency, convenient use, simple installation, and no pollution, it is widely used in various heating occasions; The flexibility of the tube itself is poor, and a slight bend will affect the use effect and even cause damage; traditional heating tubes are often heated by electric resistance, which is unsafe and prone to accidents, and the heating temperature is limited, which is difficult to meet the current requirements. Most application scenarios.
实用新型内容Utility model content
为解决背景技术中存在的技术问题,本实用新型提出一种碳纤维加热管,加热温度高,加热效果好,使用安全性,使用范围广。In order to solve the technical problems in the background technology, the utility model proposes a carbon fiber heating tube with high heating temperature, good heating effect, safe use and wide use range.
本实用新型提出的一种碳纤维加热管,包括管体、封头、绝缘板、碳纤维束、导热盘、绝缘导热颗粒、单面铝塑复合层和导线;A carbon fiber heating tube proposed by the utility model includes a tube body, a head, an insulating plate, a carbon fiber bundle, a heat conducting plate, insulating and heat conducting particles, a single-sided aluminum-plastic composite layer and wires;
管体两端外侧设置封头,管体端部内侧设置绝缘板,绝缘板与管体之间形成密封结构,且绝缘板外壁与封头内壁粘接固定;管体内部中心设置碳纤维束,碳纤维束两端电性连接导线,导线依次穿过绝缘板、封头并连接外界电源;The two ends of the pipe body are provided with sealing heads, and the inner side of the pipe body is provided with insulating plates. A sealed structure is formed between the insulating plates and the pipe body, and the outer wall of the insulating plate is bonded and fixed to the inner wall of the head; carbon fiber bundles are arranged in the center of the pipe body. The two ends of the bundle are electrically connected to the wires, and the wires pass through the insulating plate, the head and connect to the external power supply in turn;
碳纤维束外侧包裹导热层,导热盘套设在导热层的外侧,导热盘等间距设置多个;管体内周设置一层单面铝塑复合层,且单面铝塑复合层的塑料层面与管体内周贴合,单面铝塑复合层金属铝层面朝向碳纤维束;在导热层与单面铝塑复合层之间的管体内部填充绝缘导热颗粒。The outer side of the carbon fiber bundle wraps the heat-conducting layer, and the heat-conducting plate is set on the outside of the heat-conducting layer, and multiple heat-conducting plates are arranged at equal intervals; a single-sided aluminum-plastic composite layer is arranged on the inner circumference of the tube, and the plastic layer of the single-sided aluminum-plastic composite layer is in line with the tube. The inner circumference of the body is fitted, and the metal aluminum layer of the single-sided aluminum-plastic composite layer faces the carbon fiber bundle; the inside of the tube body between the heat-conducting layer and the single-sided aluminum-plastic composite layer is filled with insulating heat-conducting particles.
优选的,绝缘板为耐高温陶瓷绝缘板。Preferably, the insulating board is a high temperature resistant ceramic insulating board.
优选的,导线与绝缘板、封头之间形成密封结构。Preferably, a sealing structure is formed between the wire, the insulating plate and the sealing head.
优选的,导热层采用导热硅胶膜。Preferably, the heat conduction layer adopts heat conduction silica gel film.
优选的,导热盘表面设置颗粒凸起。Preferably, particle protrusions are arranged on the surface of the heat conduction disk.
优选的,导热盘的表面为曲面。Preferably, the surface of the heat conducting plate is a curved surface.
优选的,导热盘的端部与单面铝塑复合层不接触。Preferably, the end of the heat conducting disk is not in contact with the single-sided aluminum-plastic composite layer.
优选的,绝缘导热颗粒为氧化镁颗粒。Preferably, the insulating and heat-conducting particles are magnesium oxide particles.
本实用新型中,碳纤维束进行通电,碳纤维束发热,热量通过导热盘迅速传递,使得管体快速升温,升温效率高;碳纤维束加热温度高,相比于传统的电热阻丝具有更高的加热空间和使用范围;碳纤维束外侧的绝缘导热颗粒绝缘效果好、导热效率高,既能快速进行热传递,又能够保证设备使用安全;管体内部设置单面铝塑复合层用于提高绝缘性,还具有电磁屏蔽功能;管体两端设置绝缘板,防止漏电,防水性能好,避免了管体内部的潮湿,绝缘板与封头配合形成多重防水防潮结构,提高了安全性以及使用范围。In the utility model, the carbon fiber bundle is energized, the carbon fiber bundle generates heat, and the heat is quickly transferred through the heat conduction plate, so that the pipe body heats up quickly and the heating efficiency is high; the heating temperature of the carbon fiber bundle is high, and compared with the traditional electric resistance wire, it has higher heating efficiency. Space and range of use; the insulating and heat-conducting particles on the outside of the carbon fiber bundle have good insulation effect and high heat conduction efficiency, which can not only conduct heat transfer quickly, but also ensure the safety of equipment use; a single-sided aluminum-plastic composite layer is installed inside the pipe body to improve insulation. It also has the function of electromagnetic shielding; insulating plates are installed at both ends of the pipe body to prevent leakage, good waterproof performance, and avoid moisture inside the pipe body.
附图说明Description of drawings
图1为本实用新型提出的碳纤维加热管的结构示意图。Fig. 1 is a structural schematic diagram of the carbon fiber heating tube proposed by the utility model.
图2为本实用新型提出的碳纤维加热管中部分结构示意图。Fig. 2 is a schematic diagram of part of the structure of the carbon fiber heating tube proposed by the utility model.
具体实施方式Detailed ways
如图1-2所示,图1为本实用新型提出的一种碳纤维加热管的结构示意图,图2为本实用新型提出的碳纤维加热管中部分结构示意图。As shown in Figures 1-2, Figure 1 is a schematic structural diagram of a carbon fiber heating tube proposed by the utility model, and Figure 2 is a schematic structural diagram of a part of the carbon fiber heating tube proposed by the utility model.
参照图1-2,本实用新型提出的一种碳纤维加热管,包括管体1、封头2、绝缘板3、碳纤维束4、导热盘5、绝缘导热颗粒6、单面铝塑复合层7和导线8;Referring to Figure 1-2, a carbon fiber heating tube proposed by the utility model includes a tube body 1, a head 2, an insulating plate 3, a carbon fiber bundle 4, a heat conducting plate 5, insulating and heat conducting particles 6, and a single-sided aluminum-plastic composite layer 7 and wire 8;
管体1两端外侧设置封头2,管体1端部内侧设置绝缘板3,绝缘板3与管体1之间形成密封结构,且绝缘板3外壁与封头2内壁粘接固定;管体1内部中心设置碳纤维束4,碳纤维束4两端电性连接导线8,导线8依次穿过绝缘板3、封头2并连接外界电源;A sealing head 2 is arranged on the outside of both ends of the pipe body 1, an insulating plate 3 is arranged on the inner side of the end of the pipe body 1, a sealing structure is formed between the insulating plate 3 and the pipe body 1, and the outer wall of the insulating plate 3 is bonded and fixed to the inner wall of the sealing head 2; A carbon fiber bundle 4 is arranged in the center of the body 1, and the two ends of the carbon fiber bundle 4 are electrically connected to the wire 8, and the wire 8 passes through the insulating plate 3 and the head 2 in turn and is connected to an external power supply;
碳纤维束4外侧包裹导热层9,导热盘5套设在导热层9的外侧,导热盘5等间距设置多个;管体1内周设置一层单面铝塑复合层7,且单面铝塑复合层7的塑料层面与管体1内周贴合,单面铝塑复合层7金属铝层面朝向碳纤维束4;在导热层9与单面铝塑复合层7之间的管体1内部填充绝缘导热颗粒6。The outer side of the carbon fiber bundle 4 wraps the heat conduction layer 9, and the heat conduction plate 5 is sleeved on the outside of the heat conduction layer 9, and multiple heat conduction plates 5 are arranged at equal intervals; The plastic layer of the plastic composite layer 7 is attached to the inner circumference of the pipe body 1, and the metal aluminum layer of the single-sided aluminum-plastic composite layer 7 faces the carbon fiber bundle 4; inside the pipe body 1 between the heat-conducting layer 9 and the single-sided aluminum-plastic composite layer 7 Fill with insulating and heat-conducting particles 6 .
本实施例在生产中,碳纤维束4具有非常好的柔韧形,因此,加热管能够加工成为各种弯曲状的形态,机械性能高;In the production of this embodiment, the carbon fiber bundle 4 has a very good flexible shape, therefore, the heating tube can be processed into various curved shapes, and has high mechanical properties;
本实施例工作中,碳纤维束4进行通电,碳纤维束4发热,热量通过导热盘5迅速传递,使得管体1快速升温,升温效率高;碳纤维束4加热温度高,相比于传统的电热阻丝具有更高的加热空间和使用范围;碳纤维束4外侧的绝缘导热颗粒6绝缘效果好、导热效率高,既能快速进行热传递,又能够保证设备使用安全;管体1内部设置单面铝塑复合层7用于提高绝缘性,还具有电磁屏蔽功能;管体1两端设置绝缘板3,防止漏电,防水性能好,避免了管体1内部的潮湿,绝缘板3与封头2配合形成多重防水防潮结构,提高了安全性以及使用范围。In the work of this embodiment, the carbon fiber bundle 4 is energized, the carbon fiber bundle 4 generates heat, and the heat is rapidly transferred through the heat conduction plate 5, so that the pipe body 1 heats up rapidly, and the heating efficiency is high; the heating temperature of the carbon fiber bundle 4 is high, compared with the traditional electric thermal resistance The wire has a higher heating space and use range; the insulating and heat-conducting particles 6 on the outside of the carbon fiber bundle 4 have good insulation effect and high heat conduction efficiency, which can not only conduct heat transfer quickly, but also ensure the safety of equipment; the inside of the tube body 1 is equipped with single-sided aluminum The plastic composite layer 7 is used to improve the insulation, and also has the function of electromagnetic shielding; the two ends of the pipe body 1 are provided with insulating plates 3 to prevent leakage, and the waterproof performance is good, avoiding the moisture inside the pipe body 1, and the insulating plates 3 cooperate with the head 2 Multiple waterproof and moisture-proof structures are formed, which improves safety and range of use.
在具体实施方式中,绝缘板3为耐高温陶瓷绝缘板,耐高温效果好,绝缘性能好。In a specific embodiment, the insulating board 3 is a high temperature resistant ceramic insulating board, which has good high temperature resistance effect and good insulation performance.
进一步的,导线8与绝缘板3、封头2之间形成密封结构,防潮防水效果好,增大使用范围,保证使用效果。Further, a sealed structure is formed between the wire 8 and the insulating plate 3 and the sealing head 2, which has a good moisture-proof and waterproof effect, increases the scope of use, and ensures the use effect.
进一步的,导热层9采用导热硅胶膜,导热效率高,使用效果好。Further, the heat conduction layer 9 adopts a heat conduction silica gel film, which has high heat conduction efficiency and good use effect.
进一步的,导热盘5表面设置颗粒凸起,加快热交换面积。Furthermore, particle protrusions are arranged on the surface of the heat conduction plate 5 to speed up the heat exchange area.
进一步的,导热盘5的表面为曲面,加快热交换面积。Further, the surface of the heat conduction plate 5 is a curved surface, which speeds up the heat exchange area.
进一步的,导热盘5的端部与单面铝塑复合层7不接触,保证绝缘效果。Further, the end of the heat conduction plate 5 is not in contact with the single-sided aluminum-plastic composite layer 7, so as to ensure the insulation effect.
进一步的,绝缘导热颗粒6为氧化镁颗粒,具有很好的导热性、绝缘性。Further, the insulating and heat-conducting particles 6 are magnesium oxide particles, which have good thermal conductivity and insulation.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108024391A (en) * | 2017-12-29 | 2018-05-11 | 安徽省宁国市天成电机有限公司 | A kind of carbon fiber heating tube |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108024391A (en) * | 2017-12-29 | 2018-05-11 | 安徽省宁国市天成电机有限公司 | A kind of carbon fiber heating tube |
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