CN103434680A - Automatic product collecting method and equipment for realizing method - Google Patents
Automatic product collecting method and equipment for realizing method Download PDFInfo
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- CN103434680A CN103434680A CN2013103516915A CN201310351691A CN103434680A CN 103434680 A CN103434680 A CN 103434680A CN 2013103516915 A CN2013103516915 A CN 2013103516915A CN 201310351691 A CN201310351691 A CN 201310351691A CN 103434680 A CN103434680 A CN 103434680A
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Abstract
The invention relates to a collecting method and equipment for realizing the method, in particular to an automatic collecting method for products output on automatic product production equipment and equipment for realizing the method. The equipment for realizing the automatic product collecting method comprises a turntable, a material discharge groove and a control unit, wherein the turntable is rotatablely arranged on a rotating work table, the material discharge groove is connected with an output opening of the product production equipment, a plurality of positioning grooves used for placing package boxes are arranged on the turntable, a material discharge opening of the material discharge grooves is arranged above the positioning groove, a material turning hopper used for controlling the opening and the closing of the material discharging opening is arranged at the material discharge opening part, and the control unit controls the rotation of the turntable and the opening ad closing conversion of the material turning hopper. Because of the adoption of the turntable structure, the time for artificially replacing the package boxes in the product collecting process is omitted, and in addition, the machine halt of the equipment in the production process is not needed. Through the arrangement of a material falling opening, rejection products generated in the debugging process are discharged from the other passage, and the problems caused by the rejection products are reduced.
Description
Technical field
The present invention relates to the equipment of a kind of collection method and implementation method, the method that the product of exporting on espespecially a kind of automated production production facilities is automatically collected and realize the equipment of the method.
Background technology
While producing product at present on automatic machinery, as smaller as fruit product, and in the time of can be packed with form in bulk, usually way is can arrange an operative employee to collect product to put into packing chest, the quantity of product is as the criterion by the numeral shown on equipment, when producing a full packing chest, and operative employee's equipment that must stop, starting outfit continuation production again after the packing chest more renewed Deng the sacker, also need again weighing to count the quantity of definite every packing chest after each production is good.The defective products that we produce when debugging machine in addition, through the tapping channel of finished product, mixes with finished product sometimes.And arrive customers' place when this defective products shipment, and can make unitary assemblage scrap, need to pay simultaneously and entirely examine the product in storehouse in a large amount of manpowers and man-hour, cause unnecessary time and loss economically.
Summary of the invention
The object of the invention is to overcome the defect of prior art; provide a kind of: 1, can realize not shutting down carrying out the packing of product at production process; 2, machine automatism isolation defective products when being debugged, with the automatic collection method that stops defective products to flow out and the equipment of realizing the method.
In order to realize above-mentioned technique effect, the technical solution used in the present invention is:
The method that a kind of product of the present invention is collected automatically, the method comprises the steps:
S1 a: discharging trough is connected to the delivery port of production equipment, make product pass through described discharging trough and discharge;
S2: a rotary table is set below the discharging opening of described discharging trough, a rotatable rotating disk is installed on described rotary table, described rotating disk is provided with the positioning groove of a plurality of restriction packing chests;
S3: packing chest is positioned in described positioning groove, and guarantees that a packing chest is placed in the below of described discharging opening:
S4 a: turning hopper is set on discharging opening, thereby controls by a control unit folding condition that described discharging opening is controlled in described turning hopper motion;
S5: when product quantity reaches setting value in the packing chest of described discharging opening below, by described control unit, control described dial rotation, change the below that a new packing chest is placed in described discharging opening.
Further improvement of the present invention is: described control unit comprises following control step:
One counting unit is connected to described control unit, and described counting unit connects described production equipment, in order to the quantity of statistical product;
The radix of default described counting unit, the quantity that described radix is packaging product; When the quantity of described counting unit statistics reaches the radix of setting, described counting unit sends a signal to described control unit;
After described control unit receives the signal of described counting unit, send two control signals simultaneously, control the closed described discharging opening of described turning hopper for one, another control signal is controlled described dial rotation, and then changes a new packing chest and be placed in described discharging opening below.
Further improvement of the present invention is: the automatic collection method of described product also comprises the step of following discharge defective products;
Offer a blanking port on the base plate of discharging trough, be used for discharging defective products;
One door-plate is installed on blanking port, by described control unit, is controlled the folding condition that door-plate rotates to realize blanking port;
One change-over swith is connected to described control unit, and described change-over swith comprises automatically and manual two grades;
When equipment debugging, the adjustment change-over swith is manual gear, and trigger control unit is controlled described door-plate and opened described blanking port, and now defective products is discharged from described blanking port;
When needs are collected product automatically, the adjustment change-over swith is automatic catch; Trigger control unit is controlled the closed described blanking port of described door-plate, and product is discharged and entered in described packing chest from the discharging opening of described discharging trough.
A kind of automatic production gathering machine of realizing the automatic collection method of product of the present invention, comprise that one rotatably is installed on the rotating disk on rotary table, discharging trough and the control unit be connected with the delivery port of production equipment; Described rotating disk is provided with a plurality of for placing the positioning groove of packing chest; The discharging opening of described discharging trough is placed in the top of described positioning groove, and described discharging opening place is provided with the turning hopper of a control discharging opening folding; Described control unit is controlled the rotation of described rotating disk and the folding conversion of described turning hopper.
The present invention realizes that the further improvement of the automatic production gathering machine of the automatic collection method of product is: described rotating disk is provided with a plurality of positioning baffles, enclose and form described positioning groove by described positioning baffle, described positioning groove adapts to described packing chest and carries out spacing to described packing chest.
The present invention realizes that the further improvement of the automatic production gathering machine of the automatic collection method of product is: described turning hopper connects first cylinder that is set up in described discharging opening place, thereby described control unit is controlled described the first cylinder and driven the folding condition that described discharging opening is controlled in described turning hopper motion.
The present invention realizes that the further improvement of the automatic production gathering machine of the automatic collection method of product is: described control unit connects a counting unit, described counting unit and described production equipment connection, counted for the product that described production device fabrication is gone out.
The present invention realizes that the further improvement of the automatic production gathering machine of the automatic collection method of product is: described discharging trough offers a blanking port of discharging for defective products in the base plate middle part, one door-plate that adapts to described blanking port is fixed on described blanking port by rotating shaft is rotatable, thereby described control unit drives by the second cylinder of controlling described door-plate the folding condition that described blanking port is controlled in described door-plate rotation.
The present invention, owing to having adopted above technical scheme, makes it have following beneficial effect:
Owing to adopting turntable structure, the time of having saved artificial replacing packing chest in the product-collecting process, and in production process, equipment needn't be shut down; The setting of blanking port, make the defective products produced in debug process discharge from another passage, reduced the problem of bringing because of defective products; And automatic production gathering machine of the present invention also has the advantages such as simple in structure, easy to operate.
The accompanying drawing explanation
Fig. 1 is schematic perspective view of the present invention.
Fig. 2 is lateral plan of the present invention.
Fig. 3 is front elevation of the present invention.
Fig. 4 is birds-eye view of the present invention.
Fig. 5 is the local enlarged diagram of discharging trough of the present invention.
Fig. 6 is discharging trough of the present invention bottom enlarged diagram.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
Refer to Fig. 1) shown in Fig. 4, a kind of automatic production gathering machine of the present invention, comprise rotating disk 3, control unit 4, discharging trough 5, the first cylinder 1, the second cylinder 2, turning hopper 6 and rotary table 7, rotating disk 3 is rotating to be placed on rotary table 7, rotating disk 3 is provided with 9, three positioning baffles 9 of a plurality of positioning baffles and encloses formation one positioning groove, places a packing chest 8 in positioning groove, positioning groove adapts to the size of packing chest 8, and packing chest 8 is played to position-limiting action.Discharging trough 5 is set up on rotary table 7, discharging trough 5 upper ends are connected with the delivery port of production equipment, the bottom of discharging trough 5 is formed with discharging opening, this discharging opening be placed in a packing chest 8 directly over, make product out directly fall into packing chest 8 from discharging opening.
Refer to Fig. 5, discharging trough 5 tops are provided with the folding condition that the first cylinder 1, the first cylinder 1 and turning hopper 6 are connected and control turning hopper 6, and turning hopper 6 is arranged on the discharging opening of discharging trough 5, is used for controlling the folding condition of discharging opening.Refer to Fig. 6, discharging trough 5 base plate middle parts are provided with a blanking port 10, and blanking port 10 is for discharging defective products.Rotatable door-plate 11 is installed on blanking port 10, is provided with the second cylinder 2, the second cylinders 2 and connects door-plate 11 and drive door-plate 11 rotations near the bottom of discharging trough 5 blanking port 10, control the folding condition of blanking port 10, the size of door-plate 11 adapts to blanking port 10.
Refer to Fig. 1, the control unit 4 of automatic production gathering machine of the present invention, can adopt PLC system (programmable logic controller (PLC)), for controlling the motion of rotating disk 3 rotations and the first cylinder 1, the second cylinder 2.Control unit 4 connects counting units, and counting unit is connected with the production facilities of product, is used for the quantity of record product.This counting unit can manually be set radix, the i.e. product quantity of each packing chest.Control unit 4 is controlled the rotation of rotating disk 3 according to the counting of counting unit, when if counting reaches the radix set, be that packing chest is while filling, control unit 4 can signal to the first cylinder 1, the first cylinder 1 promotes turning hopper 6, make turning hopper 6 be fastened on the discharging opening of discharging trough 5, discharging opening is closed, and does not discharge product.Control unit 4 signals to motor simultaneously, starter motor rotates, while forwarding certain position to, inductor on rotating disk 3 is sensed a certain position on rotating disk 3, signal to control unit 4 simultaneously, control unit 4 signals to reductor, rotating disk 3 rotating speeds slow down, to desired location, inductor on rotating disk 3 is sensed rotating disk 3 and has been forwarded position to, when a new packing chest 8 is placed in the discharging opening below of discharging trough 5, signal to control unit 4, control unit 4 signals to motor, motor stops operating, the first cylinder 1 on discharging trough 5 is also received the signal that control unit 4 sends simultaneously, pull turning hopper 6 to open, and then product is fallen in new packing chest 8, counting unit starts new counting, new circulation starts.
Control unit 4 also is connected with a change-over swith, is used for adjusting the state of automatic production gathering machine, and its transformation condition is divided into automatically and manual two grades, and manual is mainly to use when equipment debugging, and automatic catch is to use when equipment is produced continuously.During equipment debugging, the change-over swith of adjusting the automatic production gathering machine is manual gear, and then trigger the second cylinder 2 and pull door-plate 11 rotation, open blanking port 10, blanking port 10 belows are placed with a defective product box, and the product of debugging is fallen in defective product box by blanking port 10, manually debug complete change-over swith to be adjusted to automatic catch, trigger the second cylinder 2 and promote the rotating closed blanking port 10 of door-plate 11, blanking port 10 is closed.Product enters in packing chest 8 by the discharging opening of discharging trough 5, the counting unit counting, and the automatic production gathering machine turns round automatically, when counting unit reaches default value, triggers turning hopper 6 and closes discharging opening and rotating disk 3 rotations, changes packing chest 8, continues cycle operation.For the packing chest 8 of filling product, can manually move away from rotating disk, the packing chest 8 that the position of vacating at this has been changed.
Below in conjunction with Fig. 1) Fig. 6 describes the automatic collection method of product of the present invention:
The automatic collection method of product of the present invention comprises the steps:
S1: at first the front end of discharging trough 5 is connected with the delivery port of production equipment, guarantees that product passes through discharging trough 5 and discharges.
S2: the other end of discharging trough 5 forms a discharging opening, one rotary table 7 is set below discharging opening, discharging trough 5 is set up on rotary table 7, rotating installation one rotating disk 3 on rotary table 7, rotating disk 3 is provided with a plurality of positioning baffles 9, three positioning baffles 9 enclose and form a positioning groove, and this positioning groove adapts to packing chest 8 and packing chest 8 is played to position-limiting action.
S3: a plurality of packing chests 8 are positioned in corresponding positioning groove, guarantee the discharging opening below that has a packing chest 8 to be placed in discharging trough 5, guarantee when product is discharged by discharging opening just in time to fall in packing chest 8.
S4: turning hopper 6 is set on the discharging opening of discharging trough 5, and turning hopper 6 connects the first cylinder 1, the first cylinder 1 and is installed near described discharging opening, and control unit 4 is controlled the first cylinder 1 and then driven turning hopper 6 motions, controls the folding condition of discharging opening;
S5: when product quantity reaches setting value in the packing chest of described discharging opening below, by control unit 4, control electric machine rotation, and then control rotating disk 3 and rotate, the packing chest 8 more renewed is in the below of the discharging opening of discharging trough 5.
Control unit 4 comprises following control step:
By a counting unit connection control unit 4, counting unit by with production equipment connection, quantity that can statistical product.
Described counting unit can arrange radix, the product quantity that the radix of setting will be packed for each packing chest.When the quantity of product reaches default radix, described counting unit is sent signal to control unit 4.
After control unit 4 receives signal, send two signal commands, a signal sends to the first cylinder 1, the first cylinder 1 to promote turning hopper 6, makes turning hopper 6 be fastened on the discharging opening of discharging trough 5, seals described discharging opening.Another signal sends to motor, starter motor, rotate rotating disk 3, when rotating disk 3 forwards certain position to, inductor on rotating disk 3 is sensed a certain position on rotating disk 3, signal to control unit 4 simultaneously, control unit 4 signals to reductor, rotating disk 3 rotating speeds slow down, to desired location, inductor on rotating disk 3 is sensed rotating disk 3 and has been forwarded position to, when a new packing chest 8 is placed in the discharging opening below of discharging trough 5, inductor signals to control unit 4, control unit 4 signals to motor, motor stops operating, also send a signal to the first cylinder 1 simultaneously, the first cylinder 1 pulls turning hopper 6 to open the discharging opening of discharging trough 5, and then product is fallen in new packing chest 8, counting unit starts new counting, enter a new packaging recycle.
The step of discharging defective products is as follows:
A blanking port 10 is offered at base plate middle part at discharging trough 5, for discharging defective products;
One rotatable door-plate 11 is installed on blanking port 10, and door-plate 11 connects one second cylinder 2, and control unit 4 is controlled the second cylinder 2 and driven door-plate 11 rotations, thereby controls the folding condition of blanking port 10;
By a change-over swith connection control unit 4, change-over swith is divided into automatically and manual two grades, and when carrying out the said goods collection step, this change-over swith is placed in automatic catch.When equipment is debugged, by this change-over swith, be made as manual.
When change-over swith is made as manual gear, control unit 4 sends signal to the second cylinder 2 that is arranged at discharging trough 5 bottoms, the second cylinder 2 connects the door-plate 11 on the blanking port 10 that is placed in discharging trough 5 base plate middle parts, and the folding condition of control blanking port 10, after the second cylinder 2 receives the signal that control unit 4 sends, the second cylinder 2 pulls door-plate 11 rotations, opens blanking port 10, blanking port 10 belows are placed with a defective product box, and the product of debugging is fallen in defective product box by blanking port 10.
Manually after debugging, change-over swith is adjusted into to automatic catch, control unit 4 sends signal and triggers the rotating closed blanking port 10 of the second cylinder 2 promotion door-plate 11, and blanking port is closed.Product enters in packing chest 8 by the discharging opening of discharging trough 5, the counting unit counting, and the automatic production gathering machine turns round automatically, when counting unit reaches default value, triggers turning hopper 6 and closes discharging opening and rotating disk 3 rotations, changes packing chest 8, continues cycle operation.For the packing chest 8 of filling product, can manually move away from rotating disk, the packing chest 8 that the position of vacating at this has been changed.
Below embodiment has been described in detail the present invention by reference to the accompanying drawings, and those skilled in the art can make the many variations example to the present invention according to the above description.Thereby some details in embodiment should not form limitation of the invention, the present invention will be usingd scope that appended claims defines as protection scope of the present invention.
Claims (8)
1. the method that a product is collected automatically, the method comprises the steps:
S1 a: discharging trough is connected to the delivery port of production equipment, make product pass through described discharging trough and discharge;
S2: a rotary table is set below the discharging opening of described discharging trough, a rotatable rotating disk is installed on described rotary table, described rotating disk is provided with the positioning groove of a plurality of restriction packing chests;
S3: packing chest is positioned in described positioning groove, and guarantees that a packing chest is placed in the below of described discharging opening;
S4 a: turning hopper is set on described discharging opening, thereby controls by a control unit folding condition that described discharging opening is controlled in described turning hopper motion;
S5: when product quantity reaches setting value in the packing chest of described discharging opening below, by described control unit, control described dial rotation, change the below that a new packing chest is placed in described discharging opening.
2. the automatic collection method of the product of putting down in writing according to claim 1 is characterized in that: described control unit comprises following control step:
One counting unit is connected to described control unit, and described counting unit connects described production equipment, in order to the quantity of statistical product;
The radix of default described counting unit, the quantity that described radix is packaging product; When the quantity of described counting unit statistics reaches the radix of setting, described counting unit sends a signal to described control unit;
After described control unit receives the signal of described counting unit, send two control signals simultaneously, control the closed described discharging opening of described turning hopper for one, another control signal is controlled described dial rotation, and then changes a new packing chest and be placed in described discharging opening below.
3. the automatic collection method of the product of putting down in writing according to claim 1 is characterized in that: the automatic collection method of described product also comprises the step of following discharge defective products:
Offer a blanking port on the base plate of discharging trough, be used for discharging defective products;
One door-plate is installed on blanking port, by described control unit, is controlled the folding condition that door-plate rotates to realize blanking port;
One change-over swith is connected to described control unit, and described change-over swith comprises automatically and manual two grades;
When equipment debugging, the adjustment change-over swith is manual gear, and trigger control unit is controlled described door-plate and opened described blanking port, and now defective products is discharged from described blanking port;
When needs are collected product automatically, the adjustment change-over swith is automatic catch; Trigger control unit is controlled the closed described blanking port of described door-plate, and product is discharged and entered in described packing chest from the discharging opening of described discharging trough.
4. an automatic production gathering machine of realizing the automatic collection method of product, it is characterized in that: described automatic production gathering machine comprises that one rotatably is installed on the rotating disk on rotary table, discharging trough and the control unit be connected with the delivery port of production equipment; Described rotating disk is provided with a plurality of for placing the positioning groove of packing chest; The discharging opening of described discharging trough is placed in the top of described positioning groove, and described discharging opening place is provided with the turning hopper of a control discharging opening folding; Described control unit is controlled the rotation of described rotating disk and the folding conversion of described turning hopper.
5. the automatic production gathering machine of realizing the automatic collection method of product of putting down in writing according to claim 4, it is characterized in that: described rotating disk is provided with a plurality of positioning baffles, enclose and form described positioning groove by described positioning baffle, described positioning groove adapts to described packing chest and carries out spacing to described packing chest.
6. the automatic production gathering machine of realizing the automatic collection method of product of putting down in writing according to claim 4, it is characterized in that: described turning hopper connects first cylinder that is set up in described discharging opening place, thereby described control unit is controlled described the first cylinder and driven the folding condition that described discharging opening is controlled in described turning hopper motion.
7. the automatic production gathering machine of realizing the automatic collection method of product of putting down in writing according to claim 4, it is characterized in that: described control unit connects a counting unit, described counting unit and described production equipment connection, counted for the product that described production device fabrication is gone out.
8. the automatic production gathering machine of realizing the automatic collection method of product of putting down in writing according to claim 4, it is characterized in that: described discharging trough offers a blanking port of discharging for defective products in the base plate middle part, one door-plate that adapts to described blanking port is fixed on described blanking port by rotating shaft is rotatable, thereby described control unit drives by the second cylinder of controlling described door-plate the folding condition that described blanking port is controlled in described door-plate rotation.
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| CN2013103516915A CN103434680A (en) | 2013-08-13 | 2013-08-13 | Automatic product collecting method and equipment for realizing method |
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| CN2013103516915A CN103434680A (en) | 2013-08-13 | 2013-08-13 | Automatic product collecting method and equipment for realizing method |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106043838A (en) * | 2016-06-01 | 2016-10-26 | 歌尔股份有限公司 | Automatic box changing machine for bagged products |
| CN106081225A (en) * | 2016-07-25 | 2016-11-09 | 杭州电子科技大学 | Reel core type headband packer |
| CN106904300A (en) * | 2017-04-24 | 2017-06-30 | 中山泰坦工艺品有限公司 | A kind of quantitative filling device for fumigating machine |
| CN107416265A (en) * | 2017-06-01 | 2017-12-01 | 芜湖侨云友星电气工业有限公司 | A kind of wire harness conveyer |
| CN108454982A (en) * | 2018-03-30 | 2018-08-28 | 芜湖强振汽车紧固件有限公司 | A kind of fastener packaging device |
| CN108554841A (en) * | 2018-03-30 | 2018-09-21 | 芜湖强振汽车紧固件有限公司 | A kind of automobile-used fastener on-line detecting system |
| CN109279108A (en) * | 2018-09-04 | 2019-01-29 | 四川省川海晨洋食品有限责任公司 | A kind of packaging bag number system |
| CN110116918A (en) * | 2019-04-08 | 2019-08-13 | 东南大学 | A kind of automatic counting shunting device for supplying |
| CN110980227A (en) * | 2019-12-18 | 2020-04-10 | 江西诺驰科技咨询有限公司 | Electronic component arrangement transfer device |
| CN111226738A (en) * | 2020-02-17 | 2020-06-05 | 武汉理工大学 | Tree oil collecting device |
| CN117246598A (en) * | 2023-11-17 | 2023-12-19 | 湖南新聪厨食品有限公司 | Packaging machine for processing prefabricated vegetable food and processing technology |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109279108A (en) * | 2018-09-04 | 2019-01-29 | 四川省川海晨洋食品有限责任公司 | A kind of packaging bag number system |
| CN110116918A (en) * | 2019-04-08 | 2019-08-13 | 东南大学 | A kind of automatic counting shunting device for supplying |
| CN110980227A (en) * | 2019-12-18 | 2020-04-10 | 江西诺驰科技咨询有限公司 | Electronic component arrangement transfer device |
| CN111226738A (en) * | 2020-02-17 | 2020-06-05 | 武汉理工大学 | Tree oil collecting device |
| CN117246598A (en) * | 2023-11-17 | 2023-12-19 | 湖南新聪厨食品有限公司 | Packaging machine for processing prefabricated vegetable food and processing technology |
| CN117246598B (en) * | 2023-11-17 | 2024-01-30 | 湖南新聪厨食品有限公司 | Packaging machine for processing prefabricated vegetable food and processing technology |
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Application publication date: 20131211 |
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| WD01 | Invention patent application deemed withdrawn after publication |