CN103434665A - Dish split-charging line provided with various novel mechanisms - Google Patents
Dish split-charging line provided with various novel mechanisms Download PDFInfo
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- CN103434665A CN103434665A CN2013103865066A CN201310386506A CN103434665A CN 103434665 A CN103434665 A CN 103434665A CN 2013103865066 A CN2013103865066 A CN 2013103865066A CN 201310386506 A CN201310386506 A CN 201310386506A CN 103434665 A CN103434665 A CN 103434665A
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Abstract
The invention provides a dish split-charging line provided with various novel mechanisms. The dish split-charging line comprises the novel continuous dish-feeding and dish-cover-opening mechanism (1), the novel follow-up filling mechanism (2), the novel stirring dish-cover closing and pulling-out mechanism (4) and the novel automatic stacking dish connection mechanism (5). The dish split-charging line is reasonable and compact in layout design, novel and unique in functional design, easy and convenient to maintain, low in cost, economical and wide in application range, has distinct technical characteristics, achieves stable, reliable and mass production of culture medium dishes in various specifications, thoroughly changes an original low-level manual or half-manual enterprise production mode, avoids the current situation that operators have to make frequent contact with semi-finished products in a production process, achieves the fact that dishes can be produced continuously and automatically in a sterile environment, completely meets the requirement of the GMP, and enables the product yield and the product quality of culture medium dish industrial production to greatly rise to an advanced level.
Description
Technical field
The present invention relates to the automated machine field of mechanisms, relate in particular to a kind of production automatic subpackaging line in the package packing machine industry, particularly relate to the production of laboratory medicine articles for use industry production enterprise aseptic culture medium plate, also can be used for folding and be divided into the unit structure for a plurality of fields such as pharmacy, health products, food.
Background technology
In existing culture plate production field, the overwhelming majority still is in manual processing and fabricating state.The detection department of health and epidemic prevention certification body, hospital, Food Inspection quarantine mechanism etc. are all to set up special production department, with manually going production and processing, even some manufacturing lines occurred in the recent period, also semimechanized, be unable to do without a large amount of artificial participations, even if having adopted aseptic facility, effect local is also to enter not to the utmost meaning.Not, output is on the low side in production assurance, and productive costs is too high, do not adapt to the development of modern industry.Therefore market just needs a kind of new industrialized aseptic culture medium plate automatic production lines with multiple novel mechanism that is suitable for of invention.Improve better mass production and the product design of the sector, meet the need of market.
Be provided with feeding assembly, belt conveying assembly, disinfection by ultraviolet light assembly etc. in CN101323835A " agar culture plate sterile automatic production line " patent of invention.Though can realize certain automated production.But lack automatic mechanism, can only be by the manual operation that completes the production key link of several operating personals, production efficiency is not high, and conformability and the stability of quality are had a greatly reduced quality, and particularly the probability of product microbiological contamination improves greatly, can't produce the special quality product.
Summary of the invention
The object of the invention is to substitute and solve that the capacity rating occurred in current enterprise production prior art is low, the problems such as degree of automation is inadequate, quality is unstable, the easy microbiological contamination of production process, provide a kind of plate with multiple novel mechanism to divide wiring, except artificial overhead ware link at the beginning, until the finished product plate is collected, whole manufacturing line is Unmanned operation almost, production efficiency is higher more economical, and quality is more stable, mechanism is simpler, it is more convenient to adjust, work is more reliable.
Plate packing automation line with multiple novel mechanism of the present invention, except the basic system that general automation line has, or go to realize by the technical scheme of following a whole set of advanced electromechanical integration:
A kind of plate with multiple novel mechanism divides wiring, it is suitable for culture plate automatic subpackaging manufacturing line, comprises novel advancing continuously ware, opening ware lid mechanism (1), novel servo-actuated filling mechanism (2), novel stirring add ware lid drawing mechanism (4), ware mechanism (5) is received in novel automatic stack, novel advance continuously ware, open ware lid mechanism (1) and be contained in minute front upper part of assembling production lines long conveying belt (3), following closely be novel servo-actuated filling mechanism (2), to be contained on the both sides curb girder of long conveying belt (3), middle part is long conveying belt for cool drying (3), its top is disinfection by ultraviolet light air-pollution control air curtain road (7), novel stirring adds on the both sides curb girder of afterbody that ware lid drawing mechanism (4) is positioned on long conveying belt for cool drying (3), and then be laterally to export belt (3-19), finally enter novel automatic stack and receive ware mechanism (5), enter out again ware platform (6),
Novel advancing continuously ware, open ware lid mechanism (1), is the plate frame (1-1) that includes a plurality of stack plates (1-2), and bottom is provided with a plurality of photometer heads (1-3); Cylinder (1-8) drives by corner fittings (1-7) can be at the upper cover (1-6) slided of slide bar (1-5), thereby drive fish tail shape slide plate (1-4) promotion plate (1-2) and enter loose ware lid device (1-15), enter again on the flat rubber belting (1-9) moved ahead forward, send into the below of cylinder frame (1-13), cylinder (1-12) is fixed on the upper vacuum chamber (1-11) that sucker (1-10) is housed that drives of frame (1-13); Novel servo-actuated filling mechanism (2) is that flat rubber belting (1-9) drives coder (2-1) when carrying plate and move ahead and is synchronized with the movement; Synchronous dynamo (2-4) drives ball-screw (2-9) by synchronous pulley (2-3), Timing Belt (2-5) with synchronous pulley (2-6), pull cover (2-11) in the upper slip of the axis of guide (2-8), be fixed wtih filling (2-12) of the adjustable height that is loaded with filling head (2-10) on cover (2-11); Filling head (2-10) is connected with peristaltic pump (2-7) by emulsion tube; Ball-screw (2-9) two is provided with nearly switch (2-14) (2-17); Two micro-pass (2-18), (2-19 of rushing open of arranged outside again;
Novel stirring adds ware lid drawing mechanism (4), that fixedly cylinder (3-2) can pull slide plate (3-1), the little cylinder (3-3) that can promote to hook geosynclinal block (3-4) is housed on slide plate (3-1), the hook groove can promote lever (3-5) and rotate 42 ° around little axle (3-6)--45 °, be equipped with electro-optical tubes (3-7) near lever (3-5); Little cylinder (3-14) is contained in the upper hook geosynclinal block (3-13) that promotes of solid plate (3-22), and the hook groove can push away swing arm (3-11) and rotate 25 ° around little axle (3-12)--and 30 °, can push away swing arm (3-11) and connect the vacuum chamber (3-9) with some suckers (3-8); Fixedly cylinder (3-20) can pull slide plate (3-23), the little cylinder (3-18) that can promote to hook geosynclinal block (3-16) is housed on slide plate (3-23), the hook groove can promote lever (3-15) and rotate 42 ° around little axle (3-17)--45 °, be equipped with electro-optical tubes (3-21) near lever (3-15);
Ware mechanism (5) is received in novel automatic stack, is to fill on horizontal defeated belt end at electro-optical tubes (5-8), and electro-optical tubes (5-6) is contained near pawl (5-7) of Timing Belt bottom, and now ware is in the midway location of device; Horizontal substrate (5-24) forms pedestal with the vertical substrate that two circular shafts (5-26) are equipped with at middle part, two slidably anchor plates (5-5) are housed on circular shaft (5-26), two upper props (5-17) are equipped with on every anchor plate (5-5) top, connected by two connecting panels (5-29), a contract piece (5-12) on it, form framework; Two lower props (5-16) that are fixed on threaded block (5-14) are equipped with in anchor plate (5-5) bottom, two threaded blocks (5-14) by therein slidably two little axles (5-28) be fixed on adjustment seat (5-2), adjustment seat (5-2) both sides empty set and is passed respectively two threaded blocks (5-14) two screw rods (5-13), a cover of middle empty set (5-31); Adjustment seat (5-2) is sliding on lower prop (5-16) by plain bearing (5-15) cover; The bar of adjustment seat (5-2) bottom and cylinder (5-1) is fixed, and cylinder (5-1) is connected with the support be connected with pedestal (5-27) by post (5-32); Pole (5-3) is connected with threaded block (5-14) top, hook pawl (5-4) and connect pole (5-3) top by bearing pin (5-21), pole (5-3) is by the wing plate (5-9) of vertical pin (5-20) connecting band jug (5-11), and handle (5-11) contacts with contract piece (5-12) contract face; Between wing plate (5-9) and pole (5-3), wing plate retracing spring (5-19) is arranged; Extension spring (5-18) tension be fixed on pole (5-3) is arranged after the piece (5-10) of connection two hook pawls (5-4).
Preferably, described filling (2-12) that is fixed wtih filling head (2-10), except height is adjustable, its underpart is the mounting head of semi arch, center is porose, by axle (2-16), hole is connected with filling head mounting blocks (2-13); Axle (2-16) is connected with filling head mounting blocks (2-13); Set screw (2-15) but lock shaft (2-16) in any angle; Filling head (2-10) is fixed on mounting blocks (2-13).
Preferably, described loose ware lid device (1-15), in wherein going up, both sides have two to edge up gradually and smooth two curve steps (1-17), and in bottom, the spacing of both sides is only than the bigger 0.10-0.25mm in ware chassis, and in bottom, respectively there is row's nylon Screw (1-18) both sides.
Preferably, described cylinder (1-8) is contained in the inboard of mechanism.
Technical scheme of the present invention, except realizing the aseptic continuous automatic production of culture ware, has been used again several novel mechanisms, makes degree of automation higher, better reliability, applicable area is wider, and function is more complete, production efficiency is higher, shows brand-new looks.
The accompanying drawing explanation
Accompanying drawing 1 is position front view and the attached views of several novel mechanisms of automation line on automation line.
Accompanying drawing 2 is that the master who novel advances continuously ware, opens ware lid mechanism (1) looks enlarged drawing.
Accompanying drawing 2-1 is the novel A place partial enlarged drawing that advances continuously ware, opens ware lid mechanism (1).
Accompanying drawing 3 is novel servo-actuated filling mechanism (2) enlarged drawings.
Accompanying drawing 4 is that novel stirring adds ware lid drawing mechanism (4) enlarged drawing
Accompanying drawing 4-1 is that novel stirring adds stirring of ware lid drawing mechanism (4) and add ware lid process flow diagram flow chart.
Accompanying drawing 4-2 be in accompanying drawing 4 D-D analyse and observe attached view.
Accompanying drawing 5 is that the mechanism map of ware mechanism (5) is received in novel automatic stack.Wherein comprise front view, birds-eye view, A-A cutaway view, B-B cutaway view.
Accompanying drawing 5-1 is that the automatic stack ware process flow diagram flow chart of ware mechanism (5) is received in novel automatic stack.
Accompanying drawing 6 is programmable controller pie graphs of PLC.
In accompanying drawing 1: have novel to advance continuously ware, open ware lid mechanism (1), novel servo-actuated filling mechanism (2), long conveying belt (3), novel stirring adds ware lid drawing mechanism (4), ware mechanism (5), discharge pedestal (6), laminar flow hood (7) etc. are received in novel automatic stack.
In accompanying drawing 2: plate frame (1-1), stack plate (1-2), photometer head (1-3), slide plate (1-4), slide bar (1-5), sliding sleeve (1-6) are arranged, corner fittings (1-7), cylinder (1-8), long conveying belt (3), sucker (1-10), vacuum chamber (1-11), cylinder (1-12), cylinder frame (1-13), porting (1-14), loose ware lid device (1-15), suction mouth (1-16), curve step (1-17), nylon screw (1-18) etc.
In accompanying drawing 3: coder (2-1), belt wheel (2-2), belt (1-9), synchronous pulley (2-3), synchronous dynamo (2-4), Timing Belt (2-5), synchronous pulley (2-6), peristaltic pump (2-7), the axis of guide (2-8), ball-screw (2-9), filling head (2-10), sliding sleeve (2-11), the filling headstock (2-12), mounting blocks (2-13), approach switch (2-14), screw (2-15), axle (2-16), approach switch (2-17).Micro-pass (2-18), (2-19) etc. of rushing open.
In accompanying drawing 4: slide plate (3-1), fixing cylinder (3-2), little cylinder (3-3), hook geosynclinal block (3-4), lever (3-5), little axle (3-6), electro-optical tubes (3-7), sucker (3-8), vacuum chamber (3-9), vacuum interface (3-10), swing arm (3-11), little axle (3-12), hook geosynclinal block (3-13), little cylinder (3-14), lever (3-15), hook geosynclinal block (3-16), little axle (3-17), cylinder (3-18), laterally export belt (3-19), fixing cylinder (3-20), the short solid plate (3-22) of electro-optical tubes (3-21), slide plate (3-23), plain bearing (3-24), long slide-bar (3-25), front solid plate (3-26), rear plate (3-27) admittedly, seat (3-28), long side plate (3-30) etc.
In accompanying drawing 5: cylinder (5-1), adjustment seat (5-2), pole (5-3), hook pawl (5-4), anchor plate (5-5), electro-optical tubes (5-6), Timing Belt pawl (5-7), electro-optical tubes (5-8), wing plate (5-9), piece (5-10), handle (5-11), contract piece (5-12), screw rod (5-13), threaded block (5-14), plain bearing (5-15), lower beam (5-16), upper boom (5-17), extension spring (5-18), retracing spring (5-19), perpendicular pin (5-20), pin (5-21), horizontal substrate (5-24), vertical substrate (5-25), circular shaft (5-26), support (5-27), little axle (5-28), connecting panel (5-29), sliding sleeve (5-30), cover (5-31), post (5-32) etc.
In accompanying drawing 6: touch-screen, programming controller PLC, outer sensor (photometer head, magnetic switch, micro-pass, coder etc. of rushing open), motor driver, governor, variable-frequency governor, various control cock, stepper motor, motor, various cylinder and sucker, peristaltic pump motor etc.
The specific embodiment
Embodiments of the invention comprise novel advancing continuously ware, opening the ware lid mechanism, empty plate is to divide some rows to stack in the plate frame by the mode of stack, the slide plate that is driven some dovetail heads by cylinder promotes the separation of bottom plate, the loose ware lid device entered is respectively more separately drawn loose ware lid, for guaranteeing out the ware lid, prepares.Delivered to out the below of ware lid cylinder frame by load-transfer device, it is descending that cylinder rod drives several vacuum cups again, and operating ware lid is picked up fast, when the ware dish is going along with move forward one and half wares apart from the time, pneumatic valve commutation, the vacuum cup negative pressure is removed, the ware lid falls, and has completed the action of opening the ware lid.The ware lid drops on ware dish rear and continues operation forward with the ware dish apart from neat and consistent is underground by what set.Lower position at the plate frame is provided with electrooptical device, when in frame, ware runs low, can report to the police, and prompting adds folded plate.
And then enter novel servo-actuated filling mechanism (2), plate is being followed flat rubber belting while moving forward, the filling head of culture can synchronously travel forward with plate, simultaneously filling, loading amount is to just stopping filling and automatically returning, servo-actuated filling to second ware again, go round and begin again, play high-production effect.For realizing so accurate motion, adopted stepping motor to go to realize, the stroke two ends are provided with approach switch.Establish again two micro-passes of rushing open in the outside of approach switch, prevent set safety guard-safeguard after the approach switch fatigue damage.The filling head of plate base has a covering device, can make it swing in 120 ° of scopes, when fixing on a suitable angle, the filling gassing that is difficult for, move soft, do not spatter liquid, so just guaranteed filling quality.
After long dry cooling-gallery, enter novel stirring and add ware lid drawing mechanism (4), the ware entered is that box and ware lid replace evenly distributed at the bottom of the cooled ware of filling rear drying, after photometer head perception ware lid, push away the action of ware cylinder the ware lid is pushed under sucker, (genus positioning correcting), sucker swings and picks up the ware lid, push away the ware cylinder and box at the bottom of the ware of postorder is pushed under the sucker that picks up ware lid again, then swing and cover, ware lid and ware dish are after negative pressure is removed together with automatic accurate buckling.The ware that covers ware lid just continues to move ahead, when second photoelectricity perception at that time, transfer to the just work of ware cylinder, ware is dialed out on transverse onveyer to output.
Novel advance continuously ware, open ware lid mechanism (1), novel servo-actuated filling mechanism (2), dry cooling-gallery (3), novel stirring add ware lid drawing mechanism (4), all cover among the air curtain (7) of UV purification.
The ware of building lid by horizontal output band output enters the import that ware mechanism (5) is received in novel automatic stack, upper photometer head detects the filling ware of getting well and building ware lid and has reached when ware mechanisms (5) are received in stack and send signal, stepping motor work, ware is pushed to overlaying mechanism, when ware reaches the mechanism center, lower photometer head detects the projection of the cog belt of the ware that promotes to build lid, send signal, stepping motor quits work, it is up that upper push cylinder promotes adjustment seat, on mounting hook catch on ware at the bottom of up certain distance (approximately two wares are high) stop, stepping motor moves again, now another projection on cog belt pushes away again second ware and enters among the space of this certain distance, while reaching the mechanism center, stepping motor stops again, upper push cylinder pulls the adjustment seat return, on mounting hook thereupon descending, the conical surface of hook bottom is descending along ware lid limit, hook slips off, arrive down the initial position of cylinder, the pressure return of now linking up with due to self gravitation and spring catches on again second ware bottom, now two wares superpose, this process is gone round and begun again, ware has just stacked up one by one, PLC counts simultaneously, and after reaching the setting number, cylinder just has been failure to actuate, and stepping motor work stacks ware to connecing the ware platform, receive the work that connects ware by the projection on cog belt.In this mechanism's work, establish a code spraying head in some positions of stepping band, when plate stops, the plate privileged site is carried out to coding.Indicate the information such as product batch number, date and data.
See accompanying drawing 1: embodiments of the invention mainly contain following parts and form: novel advance continuously ware, open ware lid mechanism (1), novel servo-actuated filling mechanism (2), long conveying belt (3), novel stirring adds ware lid drawing mechanism (4), novel automatic stack is received ware mechanism (5), goes out ware platform (6), also had laminar flow hood (7).Their job procedure is (1)--(3)--(2)--(4)--(5)--(6).Laminar flow hood (7) is to cover (1), (3), (2), (4) these several parts.
See accompanying drawing 2 and accompanying drawing 2-1: advance continuously ware, open ware lid mechanism (1) embodiment and mainly contain following parts and form: cylinder (1-8), corner fittings (1-7), cover (1-6), slide bar (1-5), slide plate (1-4), photometer head (1-3), plate frame (1-1), flat rubber belting (1-9), loose ware lid device (1-15), cylinder frame (1-13), cylinder (1-12), vacuum chamber (1-11), sucker (1-10), arch framing (1-19) etc.The plate frame (1-1) of chatting has several grooves to connect, store up and hold the plate that needs filling processing for receipts, below at each groove of plate frame (1-1) is provided with several photometer heads (1-3) far from bottom 3-4 plate eminence, when plate is used extremely lower than 3-4 plate, can send signal to PLC, PLC sends alerting signal, informs the interpolation plate.After machine start, PLC provides signal, the cylinder (1-8) that is placed on machine intimate above slides at two slide bars (1-5) by corner fittings (1-7), cover (1-6), cover (1-6) drives on slide plate (1-4), slide plate (1-4) several forked tail ports is arranged by attaching screw, can locate the plate that promotes plate frame (1-1) below, plate frame (1-1) back is to have placed loose ware lid device (1-15), it is the arch framing (1-19) be positioned on flat rubber belting (1-9) biside plate by, several loose ware lid devices (1-15) are arranged on to its underpart, the rear exit portion of pine ware lid device (1-15) is developed band (1-9), the anterior exit over against plate frame (1-1) below, its effect is to have played the effect of drawing loose ware lid, (some ware is covered tight slightly plate arranges), flat rubber belting (1-9) top and loose ware lid device (1-15) rear end, bottom surface sub-fraction are tangent, be convenient to take away the ware of loose ware lid.Fix again the frame (1-13) with cylinder (1-12) on biside plate on the direction of flat rubber belting (1-9) apart from certain distance, the long vacuum chamber of bottom band one (1-11) of cylinder (1-12), below is furnished with several vacuum adapters (1-10), and the valve of vacuum generator connects vacuum chamber (1-11) by vacuum interface (1-16).The bottom of vacuum chamber (1-11), with several vacuum cups (1-10), faces the passage of ware one by one.Cylinder (1-12) is freely up and down by gas interface (1-14) the controlled cylinder rod that is connected with air valve.
See accompanying drawing 3: servo-actuated filling mechanism (2), embodiment mainly contains following parts and forms: coder (2-1), belt wheel (2-2), flat rubber belting (1-9), synchronous pulley (2-3), synchronous dynamo (2-4), Timing Belt (2-5), synchronous pulley (2-6), peristaltic pump (2-7), the axis of guide (2-8), ball-screw (2-9), filling head (2-10), cover (2-11), filling (2-12), mounting blocks (2-13), approach switch (2-14), screw (2-15), little axle (2-16), approach switch (2-17), micro-ly touch switch (2-18) (2-19), pump bracket (2-20) etc.The flat rubber belting of chatting (1-9) is walked around belt wheel (2-2) and is being pressed the direction transmission of arrow indication, its below is filling coder (2-1), the roller of coder (2-1) is close to flat rubber belting (1-9), with it, be synchronized with the movement, be provided with pump bracket (2-20) designing on distance flat rubber belting biside plate, for fixing some peristaltic pumps, one side of flat rubber belting biside plate has been installed synchronous pulley (2-3) for a stepping motor (2-4) between two adapter plates, Timing Belt (2-5), synchronous pulley (2-6) connects ball screw (2-9), cover (2-11) is arranged on it, by two axis of guides (2-8), supported, cover (2-11) upper fixing height-adjustable filling (2-12), porose on the wide arc panel seat that it protracts, little axle (2-16) and its running-fit, there is screw (2-15) to lock, little axle (2-16) is connected by screw with mounting blocks (2-13).Filling head (2-10) can screw in the screw of mounting blocks (2-13).4cm place, two near ball-screw is provided with two pieces of approach switchs (2-14) (2-17), and the two ends end of ball-screw also is provided with two micro-pass (2-18), (2-19) of rushing open.
See accompanying drawing 4, accompanying drawing 4-1 and accompanying drawing 4-2: stir and add ware lid drawing mechanism (3), embodiment mainly contains following parts and forms: slide plate (3-1), fixing cylinder (3-2), little cylinder (3-3), hook geosynclinal block (3-4), lever (3-5), little axle (3-6), electro-optical tubes (3-7), sucker (3-8), vacuum chamber (3-9), vacuum interface (3-10), swing arm (3-11), little axle (3-12), hook geosynclinal block (3-13), little cylinder (3-14), lever (3-15), hook geosynclinal block (3-16), little axle (3-17), cylinder (3-18), laterally export belt (3-19), fixing cylinder (3-20), electro-optical tubes (3-21), short solid plate (3-22), slide plate (3-23), plain bearing (3-24), long slide-bar (3-25), front solid plate (3-26), rear plate (3-27) admittedly, seat (3-28), long side plate (3-30) etc.The front solid plate (3-26) of chatting, rear solid plate (3-27) and both sides long side plate (3-30) form on the both sides beam slab that rectangular framework is screwed in flat rubber belting (2-9).The long side plates in both sides (3-30) are anterior has elongated slot with rear portion, the both ends of slide plate (3-1), slide plate (3-23) are stretched out after can processing and narrowing down and two plain bearings (3-24) are installed and can be fixed on respectively slip gently on the long slide-bar (3-25) outside the long side plate in both sides from groove, as shown in accompanying drawing 4-2.Fixedly cylinder (3-2) is screwed on front solid plate (3-26), fixedly cylinder (3-20) is screwed on rear solid plate (3-27); Little cylinder (3-3) is screwed on slide plate (3-1), hook geosynclinal block (3-4) on the cylinder rod spinning, the small round head of lever (3-5) is stuck in the hook groove that hooks geosynclinal block (3-4), there is aperture at lever (3-5) middle part, allow little axle (3-6) pass, there is bearing at little axle two ends, with seat (3-28), are fixed on slide plate (3-1).Little cylinder (3-14) is screwed on short solid plate (3-22), hook geosynclinal block (3-13) on the cylinder rod spinning, the small round head of swing arm (3-11) is stuck in the hook groove that hooks geosynclinal block (3-14), there is aperture swing arm (3-11) end, can allow little axle (3-12) pass, there is bearing at little axle two ends, with seat (3-28), are fixed on the short solid plate (3-22) at two ends.Fixedly cylinder (3-20) is screwed on rear solid plate (3-27); Little cylinder (3-18) is screwed on slide plate (3-23), hook geosynclinal block (3-16) is arranged on the cylinder rod spinning, the small round head of lever (3-15) is stuck in the hook groove that hooks geosynclinal block (3-16), there is aperture at lever (3-15) middle part, allow little axle (3-17) pass, there is bearing at little axle two ends, with seat (3-28), are fixed on slide plate (3-23).Laterally output belt (3-19) is placed in the fixedly extreme end of cylinder stroke.
See accompanying drawing 5 and accompanying drawing 5-1: ware mechanism (5) is received in stack automatically, embodiment mainly contains following parts and forms: cylinder (5-1), adjustment seat (5-2), pole (5-3), hook pawl (5-4), anchor plate (5-5), electro-optical tubes (5-6), Timing Belt pawl (5-7), electro-optical tubes (5-8), wing plate (5-9), piece (5-10), handle (5-11), contract piece (5-12), screw rod (5-13), threaded block (5-14), plain bearing (5-15), lower prop (5-16), upper prop (5-17), extension spring (5-18), retracing spring (5-19), bearing pin (5-20), bearing pin (5-21), horizontal substrate (5-24), vertical substrate (5-25), circular shaft (5-26), support (5-27), copper sheathing (5-30), kink (5-31), mast (5-32) etc.The two horizontal substrates (5-24) of chatting are indulged set screws growth square frame-shaped pedestal for substrate (5-25) with two, two circular shafts (5-26) have been fixed at its middle part, circular shaft (5-26) is upper passes two base block (5-5) by copper sheathing (5-30), in each base block (5-5), has fixed respectively up and down two cylinders (5-17), (5-16).Support (5-27) is screwed in rectangular shaped as frame pedestal bottom, cylinder (5-1) is fixed under it with mast (5-32), fix an adjustment seat (5-2) on cylinder rod, adjustment seat (5-2) is spill, two high spot empty set two screw rods (5-13), be connected with kink (5-31) in the middle of two screw rods.In two screw rods (5-13) difference precession threaded block (5-14), threaded block (5-14) has again two little axles (5-28) through after sliding sleeve (5-31), it is upper that two little axle (5-28) two are fixed on again adjustment seat (5-2), (referring to front view and the A-A cutaway view of accompanying drawing 5); Adjustment seat (5-2) has been installed two pieces of plain bearings (5-15), empty set is on two lower props (5-16), threaded block (5-14) top in adjustment seat (5-2) has been screwed pole (5-3), at pole (5-3) bearing pin for top (5-21), live through the afterbody of hook pawl (5-4), two hook pawl (5-4) back has piece (5-10) that two pawls are linked together, and piece (5-10) is being pressed the spring (5-10) be connected on support (5-3) behind.Top pole (5-3) is connected pole (5-3) by vertical bearing pin (5-20), retracing spring (5-19) with wing plate (5-9).(referring to B-B cutaway view in accompanying drawing 5).Contract piece (5-12) is fixing with screw and upper prop (5-17) by connecting panel (5-29).Handle (5-11) is to be rotated with on the top of wing plate (5-9) to contact with contract piece (5-12).
Working process of the present invention is as follows:
As shown in Figure 1, the layout that has a plate automatic subpackaging line of multiple novel mechanism is to arrange according to the technological process of its production.At first be novel to advance continuously ware, open ware lid mechanism (1), meanwhile carried out disinfection by ultraviolet light technique and covered in the purifying air cover curtain (7) after disinfection by ultraviolet light; Then, drive the ware of ware lid at the bottom of box equidistantly arrange with load-transfer device and at the uniform velocity move ahead with ware lid alternate intervals, enter novelty servo-actuated filling mechanism (2), carried out quantitative filling with motion tracking.Slowly enter filtrated air circularly purifying curtain chamber { by laminar flow hood (7) generation } weighing apparatus temperature with load-transfer device (3) again and pass through, liquid medium solidifies gradually; Enter again novel stirring and add ware lid drawing mechanism (4), dial accurately ware and add a cover process, and dial in horizontal output belt (3-19), and send the complete ware of processing to enter novel automatic stack and receive ware mechanism (5), ware is stacked up and sends into the platform that connects material (6) by designing requirement.All production processes have been completed.
As shown in Figure 2, minute some draining in plate frame (1-1) after empty ware stack, when folding completely, electro-optical tubes is covered, and runs low to while only having 3-4 stack ware, and because superposeing, the ware position is very low, electro-optical tubes is not masked, and can send alerting signal, and prompting will add ware.After machine startup, the cylinder (1-8) that is placed on the machine inboard drives the cover (1-6) that can above slide at slide bar (1-5) by corner fittings (1-7), thereby the plate (1-2) driven in slide plate (1-4) the promotion plate frame (1-1) that some dovetails are arranged enters loose ware lid device (1-15), plate (1-2) is pushed out and is one and is close to one, see accompanying drawing 2-1, ware by A-A section position again to B-B section position, push again C-C section position to, the ware lid is lower fades to 13.56 along the distance at the bottom of ware by 2.13, lid has been opened gradually, this is owing to sending ware device inwall that two parallel curves (1-17) that rise are gradually arranged, the ware lid is lower to rising when moving ahead along this curve (1-17), down either side at loose ware device respectively has the little nylon screw of two rows (1-18) to play the effect of damping, prevent when the ware lid promotes, at the bottom of ware, box is taken up, play the effect that actv. is uncapped.Enter again on the flat rubber belting (1-9) moved ahead and be fed forward, send into the below of cylinder frame (1-13), guaranteed that each and every one can reliably be picked up by sucker (1-10) by the ware lid, cylinder (1-12) is fixed on the upper microscler vacuum chamber (1-11) that a plurality of suckers (1-10) are housed that drives of cylinder frame (1-13) and can freely moves up and down.Can pick up on demand and promote the ware lid.Move to cylinder frame (1-13) when below when covering ware, PLC controls control cock moves the piston rod of cylinder (1-12) downwards, control vacuum valve simultaneously and open, by the vacuum cups (1-15) of vacuum chamber (1-11) below, rapidly after the ware center picks up the plate lid, rise immediately; When box at the bottom of ware travel forward approximately one and half wares apart from the time, PLC instruction vacuum valve cuts out, sucker just discharges the ware lid lightly, drops on operation forward going along with on load-transfer device.At the bottom of one row's plate, box, row's ware lid, alternately fitly come on belt.These are all gone to realize by electro-optical tubes, coder programming by PLC, have so just completed the technological process of advancing continuously ware, opening the ware lid.
As shown in Figure 3, at the bottom of ware, the box row are staggered and embark on journey equally spacedly with ware lid row, slowly enter novel servo-actuated filling mechanism (2) with long conveying belt (3), long belt conveyor (3) by main driven by motor is synchronized with the movement with driving coder (2-1), send the required code signal of machine PLC, for the PLC of programming.Stepping motor (2-4) is received signal and is driven ball-screw (2-9) by profile of tooth belt wheel (2-3), cog belt (2-5), profile of tooth belt wheel (2-6), pull cover (2-11) upper and lower two parallel upper slips of the axis of guide (2-8), be fixed wtih filling (2-12) of filling head (2-10) on cover (2-11); Filling head (2-10) is connected with peristaltic pump (2-7) by emulsion tube.Ball-screw (2-9) two ends are provided with approach switch (2-14) (2-17).Can control the rotating of synchronous dynamo (2-4).When synchronous dynamo (2-4) forward, filling (2-12) with filling head (2-10) with it, over against box at the bottom of the ware of bottom, travel forward, it is servo-actuated filling that the signal that simultaneously peristaltic pump is received PLC carries out timing by filling head (2-10), when fast nearly approach switch (2-14), peristaltic pump stops filling, when reaching approach switch (2-14), the reversion of synchronous dynamo (2-4), filling (2-12) backhaul, when running into approach switch (2-17), synchronous dynamo (2-4) is forward again, now, have filling (2-12) with filling head (2-10) face again box at the bottom of second ware, start regularly filling, iterative cycles carries out.These actions are all by the PLC programming Control.See that in accompanying drawing 3, A amplifies: filling (2-12) that is fixed wtih filling head (2-10), himself is just adjustable, its underpart is the semicircle arcuation, center is porose, little axle (2-16) is fixedly connected with mounting blocks (2-13), mounting blocks (2-13) can be in the upper rotation of erecting frame (2-12) with little axle, and screw (2-15) can be locked the filling head mounting blocks (2-13) be connected with axle (2-16), and filling head (2-10) is fixed on the upper location of mounting blocks (2-13).Filling head (2-10) can be fixed on arbitrarily angled with offset from vertical ± 70 ° like this, can meet the filling quality requirement of culture fully.Also placed in two sections ends of ball-screw that two safety is micro-rushes open pass (2-18) (2-19), in case the tired stepping motor overload burning that causes when malfunctioning of approach switch.
As shown in Figure 4, at the bottom of filling good plate, the box row interlock and align equally spacedly with plate lid row, slowly enter novel stirring with long conveying belt (3) and add ware lid drawing mechanism (4), when electro-optical tubes (3-7) perception plate covers, send signal to PLC, through time delay, control little cylinder (3-3) and promote to hook geosynclinal block (3-4), the hook groove that hooks geosynclinal block (3-4) can promote lever (3-5) and rotate 42 ° around little axle (3-6)--and 45 °, thereby be in plumbness, now large cylinder (3-2) work, lever just promotes plate and covers forward the extremely below of some suckers (3-8), as shown in First in accompanying drawing 4-1, now, little cylinder (3-14) is released and is hooked geosynclinal block (3-13), and the hook groove that hooks geosynclinal block (3-13) can push away swing arm (3-11) and rotate 25 ° around little axle (3-12)--and 30 °, can push away swing arm (3-11) bottom and connect long vacuum chamber (3-9), vacuum chamber (3-9) bottom is with several suckers (3-8) side by side.Now the sucker suction inlet holds the plate lid down, then little cylinder (3-14) retraction under PLC controls pulls and hooks geosynclinal block (3-13), the hook groove that hooks geosynclinal block (3-13) can draw swing arm (3-11) upwards to rotate 25 ° around little axle (3-12)--and 30 °, sucker (3-8) holds the plate lid and upwards lifts approximately 25 °--and 30 °, in preparing to cover state, as shown in second step in accompanying drawing 4-1; There is PLC controlling regularly, when the position below ware box at the bottom of follow-up filling good plate reaches sucker (3-8), little cylinder (3-14) is released again, having held the plate lid and upwards lifted approximately 25 °--the sucker (3-8) of 30 ° rotates, cover the plate lid, as shown in the 3rd step in accompanying drawing 4-1, vacuum valve cuts out, sucker (3-8) discharges the plate lid, little cylinder (3-14) retracts again, the sucker (3-8) that has discharged plate lid upwards lifts again approximately 25 °--and 30 °, meet new one to take turns and inhale ware and cover ware and cover the cycle.The plate of having built lid continues to move ahead with load-transfer device (3), when covering electro-optical tubes (3-21), send signal, PLC can send instruction after receiving signal, make little cylinder (3-18) work, release and hook geosynclinal block (3-17), the hook groove can promote lever (3-15) and rotate 42 ° around little axle (3-17)--and 45 °, now lever (3-15) is in vertical position, large cylinder (3-20) is regained cylinder rod, drive by lever (3-15) plate completed and send into transverse onveyer (3-19) output plate, as shown in the 3rd step in accompanying drawing 4-1.Little cylinder (3-18) shrinks again, pull and hook geosynclinal block (3-16) retraction, drive lever (3-15) and rotate counterclockwise 42 ° around little axle (3-17)--lift after 45 °, large cylinder (3-20) resets slide plate (3-23) again, prepare the next plate of reception, as shown in the 3rd step in accompanying drawing 4-1.
As shown in Figure 5, when the plate completed when transverse onveyer (3-19) is sent into novel automatic stack and is received ware mechanisms (5), one top photometer head (5-8) induction is arranged, send signal to PLC, the stepping motor of this mechanism of PLC instruction starts, drive cog belt (5-22) motion, driving cog belt (5-22) back side has several uniform pawling (5-7), and the promotion plate enters folds ware mechanism.Because each distance of pawling between (5-7) is fixed as calculated with the position of lower electro-optical tubes, during the next pawling of electro-optical tubes (5-6) perception place (5-7) instantly, top plate is in the center A-A marked position of folding ware mechanism, (as shown in the first step in accompanying drawing 5-1), lower electro-optical tubes (5-6) sends signal to PLC, by PLC control cylinder (5-1), worked, promote adjustment seat (5-2) and prolong its plain bearing (5-15) in the upper slip of lower beam (5-16), drive pole (5-3) up with hook pawl (5-4), now hook pawl (5-4) plate that enters folded ware mechanism center is triggered to approximately two distances that ware is high, meanwhile, the top of pole (5-3) is by the wing plate (5-9) of bearing pin (5-20) connecting band jug (5-11), handle (5-11) can slide into the D position on contract piece (5-12) contract face.(the contract piece is just constant), wing plate (5-9) also can be filled the span of a man's arms ware, (image is as shown in the 3rd step figure in accompanying drawing 5-1), carry cog belt (5-22) again second ware to be sent into, (as shown in second step in accompanying drawing 5-1), the second ware is just below the first ware, now cylinder (5-1) resets, cylinder rod drives support (5-3), hook pawl (5-4) descending, hook the lower inclined plane of pawl (5-4) in the second ware lid edge landing, due to the deadweight that hooks pawl (5-4), and due to extension spring (5-18) tension be fixed on pole (5-3) being arranged after the piece (5-10) that connects two hook pawls (5-4), hooking pawl (5-4) resets, at the bottom of pawl hooks and inserts second ware.(as shown in accompanying drawing 5-1 the 3rd step figure.), according to the setting of PLC, complete back and forth the stack of plate.Between wing plate (5-9) top and pole (5-3) top, wing plate retracing spring (5-19) is arranged; When cylinder (5-1), while resetting, handle (5-11) slides back low level C(as the first step in accompanying drawing 5-1 on contract piece (5-12) contract face, drives the wing plate expansible, is convenient to carry cog belt that the ware of folding is released in the lump.Intrinsic screw collar (5-14) in adjustment seat (5-2), inside have kink to fix on the screw rod (5-13) on adjustment seat (5-2), by the rotation of handle, can regulate respectively the distance between two stands (5-3), also just can be applicable to the plate of different sizes.Its applicable area is very wide.
The setting of PIC: all actions of machine are all to be undertaken by the program of enrolled PLC.Touch-screen works effects such as controlling button, demonstration fault, setting data.External sensor, emergency stop switch etc. are passed to PLC to signal, and the PLC follow procedure is issued control setup to instruction, as frequency converter, governor, valve etc., by them, remove to get respectively control motor, stepper motor and cylinder etc.
Above specific embodiments of the invention be have been described in detail, but it is just as example, the present invention is not restricted to specific embodiment described above.To those skilled in the art, any equivalent modifications that the present invention is carried out and alternative also all among category of the present invention.Therefore, equalization conversion and the modification done without departing from the spirit and scope of the invention, all should contain within the scope of the invention.
Claims (4)
1. the plate with multiple novel mechanism divides wiring, be suitable for culture plate automatic subpackaging manufacturing line, it is characterized in that, comprise novel advancing continuously ware, opening ware lid mechanism (1), novel servo-actuated filling mechanism (2), novel stirring add ware lid drawing mechanism (4), ware mechanism (5) is received in novel automatic stack, novel advance continuously ware, open ware lid mechanism (1) and be contained in minute front upper part of assembling production lines long conveying belt (3), following closely be novel servo-actuated filling mechanism (2), to be contained on the both sides curb girder of long conveying belt (3), middle part is long conveying belt for cool drying (3), its top is disinfection by ultraviolet light air-pollution control air curtain road (7), novel stirring adds on the both sides curb girder of afterbody that ware lid drawing mechanism (4) is positioned on long conveying belt for cool drying (3), and then be laterally to export belt (3-19), finally enter novel automatic stack and receive ware mechanism (5), enter out again ware platform (6),
Novel advancing continuously ware, open ware lid mechanism (1), is the plate frame (1-1) that includes a plurality of stack plates (1-2), and bottom is provided with a plurality of photometer heads (1-3); Cylinder (1-8) drives by corner fittings (1-7) can be at the upper cover (1-6) slided of slide bar (1-5), thereby drive fish tail shape slide plate (1-4) promotion plate (1-2) and enter loose ware lid device (1-15), enter again on the flat rubber belting (1-9) moved ahead forward, send into the below of cylinder frame (1-13), cylinder (1-12) is fixed on the upper vacuum chamber (1-11) that sucker (1-10) is housed that drives of frame (1-13);
Novel servo-actuated filling mechanism (2) is that flat rubber belting (1-9) drives coder (2-1) when carrying plate and move ahead and is synchronized with the movement; Synchronous dynamo (2-4) drives ball-screw (2-9) by synchronous pulley (2-3), Timing Belt (2-5) with synchronous pulley (2-6), pull cover (2-11) in the upper slip of the axis of guide (2-8), be fixed wtih filling (2-12) of the adjustable height that is loaded with filling head (2-10) on cover (2-11); Filling head (2-10) is connected with peristaltic pump (2-7) by emulsion tube; Ball-screw (2-9) two is provided with nearly switch (2-14) (2-17); Two micro-pass (2-18), (2-19 of rushing open of arranged outside again;
Novel stirring adds ware lid drawing mechanism (4), that fixedly cylinder (3-2) can pull slide plate (3-1), the little cylinder (3-3) that can promote to hook geosynclinal block (3-4) is housed on slide plate (3-1), the hook groove can promote lever (3-5) and rotate 42 ° around little axle (3-6)--45 °, be equipped with electro-optical tubes (3-7) near lever (3-5); Little cylinder (3-14) is contained in the upper hook geosynclinal block (3-13) that promotes of solid plate (3-22), and the hook groove can push away swing arm (3-11) and rotate 25 ° around little axle (3-12)--and 30 °, can push away swing arm (3-11) and connect the vacuum chamber (3-9) with some suckers (3-8); Fixedly cylinder (3-20) can pull slide plate (3-23), the little cylinder (3-18) that can promote to hook geosynclinal block (3-16) is housed on slide plate (3-23), the hook groove can promote lever (3-15) and rotate 42 ° around little axle (3-17)--45 °, be equipped with electro-optical tubes (3-21) near lever (3-15);
Ware mechanism (5) is received in novel automatic stack, is to fill on horizontal defeated belt end at electro-optical tubes (5-8), and electro-optical tubes (5-6) is contained near pawl (5-7) of Timing Belt bottom, and now ware is in the midway location of device; Horizontal substrate (5-24) forms pedestal with the vertical substrate that two circular shafts (5-26) are equipped with at middle part, two slidably anchor plates (5-5) are housed on circular shaft (5-26), two upper props (5-17) are equipped with on every anchor plate (5-5) top, connected by two connecting panels (5-29), a contract piece (5-12) on it, form framework; Two lower props (5-16) that are fixed on threaded block (5-14) are equipped with in anchor plate (5-5) bottom, two threaded blocks (5-14) by therein slidably two little axles (5-28) be fixed on adjustment seat (5-2), adjustment seat (5-2) both sides empty set and is passed respectively two threaded blocks (5-14) two screw rods (5-13), a cover of middle empty set (5-31); Adjustment seat (5-2) is sliding on lower prop (5-16) by plain bearing (5-15) cover; The bar of adjustment seat (5-2) bottom and cylinder (5-1) is fixed, and cylinder (5-1) is connected with the support be connected with pedestal (5-27) by post (5-32); Pole (5-3) is connected with threaded block (5-14) top, hook pawl (5-4) and connect pole (5-3) top by bearing pin (5-21), pole (5-3) is by the wing plate (5-9) of vertical pin (5-20) connecting band jug (5-11), and handle (5-11) contacts with contract piece (5-12) contract face; Between wing plate (5-9) and pole (5-3), wing plate retracing spring (5-19) is arranged; Extension spring (5-18) tension be fixed on pole (5-3) is arranged after the piece (5-10) of connection two hook pawls (5-4).
2. divide wiring by the plate with multiple novel mechanism claimed in claim 1, it is characterized in that, described filling (2-12) that is fixed wtih filling head (2-10), except height is adjustable, its underpart is the mounting head of semi arch, center is porose, by axle (2-16), hole is connected with filling head mounting blocks (2-13); Axle (2-16) is connected with filling head mounting blocks (2-13); Set screw (2-15) but lock shaft (2-16) in any angle; Filling head (2-10) is fixed on mounting blocks (2-13).
3. divide wiring by the plate with multiple novel mechanism described in claim 1, it is characterized in that, described loose ware lid device (1-15), in wherein going up, both sides have two to edge up gradually and smooth two curve steps (1-17), in bottom, the spacing of both sides is only than the bigger 0.10-0.25mm in ware chassis, and in bottom, respectively there is row's nylon Screw (1-18) both sides.
4. divide wiring by the plate with multiple novel mechanism described in claim 1, it is characterized in that, described cylinder (1-8) is contained in the inboard of mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310386506.6A CN103434665B (en) | 2013-08-29 | 2013-08-29 | The plate with various mechanism divides wiring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310386506.6A CN103434665B (en) | 2013-08-29 | 2013-08-29 | The plate with various mechanism divides wiring |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103434665A true CN103434665A (en) | 2013-12-11 |
| CN103434665B CN103434665B (en) | 2016-05-11 |
Family
ID=49688419
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310386506.6A Active CN103434665B (en) | 2013-08-29 | 2013-08-29 | The plate with various mechanism divides wiring |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106995202A (en) * | 2017-04-30 | 2017-08-01 | 杭州泰林精密仪器有限公司 | A kind of culture medium automatic filling device |
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| US3513621A (en) * | 1967-08-31 | 1970-05-26 | Microbiological Instr Inc | Method and apparatus for automatically opening,filling and closing receptacles with telescoping covers |
| EP0385902A1 (en) * | 1989-03-03 | 1990-09-05 | Armor Equipement Scientifique | Device for filling Petri dishes |
| CN2576608Y (en) * | 2002-09-17 | 2003-10-01 | 哈尔滨赛德技术发展有限公司 | Vertical bag-with-lid fully automatic liquid-packing machine |
| JP2006335514A (en) * | 2005-06-01 | 2006-12-14 | Shibuya Kogyo Co Ltd | Container conveying device |
| CN101323835A (en) * | 2008-07-11 | 2008-12-17 | 中国计量学院 | Agar culture plate sterile automatic production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106995202A (en) * | 2017-04-30 | 2017-08-01 | 杭州泰林精密仪器有限公司 | A kind of culture medium automatic filling device |
| CN106995202B (en) * | 2017-04-30 | 2022-07-08 | 浙江泰林生命科学有限公司 | Automatic culture medium filling device |
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| CN103434665B (en) | 2016-05-11 |
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Denomination of invention: Plate packing line with multiple mechanisms Effective date of registration: 20210819 Granted publication date: 20160511 Pledgee: Bank of China Limited by Share Ltd. Qidong branch Pledgor: JIANGSU PERWIN TECHNOLOGY Co.,Ltd. Registration number: Y2021980007947 |
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Denomination of invention: Plate sub assembly line with multiple mechanisms Effective date of registration: 20220525 Granted publication date: 20160511 Pledgee: Bank of China Limited by Share Ltd. Qidong branch Pledgor: JIANGSU PERWIN TECHNOLOGY CO.,LTD. Registration number: Y2022980006412 |