CN103434296B - Thick-type paperback gum binding method - Google Patents
Thick-type paperback gum binding method Download PDFInfo
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- CN103434296B CN103434296B CN201310401384.3A CN201310401384A CN103434296B CN 103434296 B CN103434296 B CN 103434296B CN 201310401384 A CN201310401384 A CN 201310401384A CN 103434296 B CN103434296 B CN 103434296B
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Abstract
The invention discloses a thick-type paperback perfect binding method. The method comprises the following steps: step one, overlaying book sections one by one together by a collating machine so as to form a whole book section; then knocking the book sections neatly, positioning, clamping, milling the back, pulling a trough, applying spot glue, thereby preparing the book sections collated for the first time; step two, repeatedly operating the step one until all the book sections are collated; step three, overlaying all the matched book sections together, splicing a book block, gluing through a gluing machine, gluing for the book back of the book block, and applying a seal cover, thereby obtaining the thick-type paperback. According to the method, a spot gluing mode is adopted, not only is the effect of fixing the collated book back each time achieved, but also the effect of saving glue materials is achieved; when in the subsequent book block collation, the glue body is firm after the book back is glued, and the glue disconnection phenomenon can be avoided, and the rejection rate is reduced greatly; the whole production line can be in place by one step, and the production efficiency is improved greatly; the obtained thick-type paperback is firm in binding, and long in service life.
Description
Technical field
The present invention relates to a kind of adhesive binding method, particularly a kind of thicker paperbound adhesive binding method.
Background technology
Along with the development of science and technology, the fierceness of competition, the requirement of people to printed matter is more and more higher, Here it is to printing last link---the requirement of post-press finishing is more strict.In order to improve bookbinding quality, shorten the production cycle, the scope of application of perfect binding train line is more and more wider simultaneously.Wherein assembling machine stores on book platform by signature by being sequentially arranged in successively, completes the device of gathering leaves of a book by the transmission of collection note chain.Gathering leaves of a book is the prerequisite that glue is ordered, in whole process, occupy important effect, and in process of gathering leaves of a book, wrong note detects is ensure into the important intelligent monitoring link of of book quality.Books and periodicals perfect binding technology, without iron wire when referring to adhesive bookbinding, without rope yarn, but adopts PUR to bond the method for stitching that sticker becomes book.Due to the constant product quality that glue is ordered, error rate is low, with short production cycle, light labor intensity, so become the developing direction of binding process.Therefore, the method complex procedures of bookbinding superthick book at present, inefficiency.The thickness that can bind of general adhesive binding machine is many between 20mm to 50mm or about 400 pages, and at present, the basic dependence on import of wrong note detector that train line is equipped with ordered by the glue of domestic production, and not only price is high, and delivery cycle is long, the bad guarantee of its after-sale service.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of first association, afterwards through a some gluing, then joins bookblock, and afterwards through book back gluing, adhesion is more firm, and efficiency is high, can the one-shot forming i.e. thicker paperbound adhesive binding method of obtained superthick book; The method alleviates printing house's labour intensity, make more convenient in the adjustment of the thickness in books and periodicals binding process and size, to save time, automatically; Save resource and the advantage increasing printing area has become the trend in epoch, the method opens a kind of bookbinding new technology also to the thick book type of light basis weight.
To achieve these goals, the technical scheme of invention is as follows:
A kind of thicker paperbound adhesive binding method, the concrete steps of the method are:
Step (1), signature good for folding is placed on assembling machine respectively by page number order eachly gather leaves of a book in station, identical signature is placed in each station of gathering leaves of a book, described assembling machine is swing arm assembling machine, be superimposed by the signature of assembling machine by note one note, become whole folded signature; Whole folded signature is hit together through jogging machine, transmits whole folded signature by conveyer belt, by vibrating motor, the bottom of whole folded signature is hit together, by gear rule, the front portion of whole folded signature is hit together; Transmission conveying appliance is passed through by hitting the whole folded signature together, whole folded signature is clamped by the clip board equipment in transmission conveying appliance, whole folded signature after clamping is carried on the back through the milling of milling quill gear, again through kerve gear kerve, eventually pass point glue equipment to the two ends, back of whole folded signature upper some glue respectively, bondline thickness 0.2 ~ 0.6mm, the i.e. obtained signature prepared for the first time.
Step (2), repeat step (1), until all signature prepares, need being calculated as follows of the times N of association:
(P can be divided exactly by M get above formula, P can not be divided exactly by M the formula of taking off)
In formula, P is the number of pages of thicker paperbound, and M is the number of pages that assembling machine prepares at every turn.
Step (3), the signature prepared N time are arranged on storage page platform in order, stack, spell to obtain bookblock, transmission conveying appliance is sent to by collection note conveyer belt, by the clip board equipment clamping of bookblock in transmission conveying appliance of spelling, by regulating the distance between mobile clamping plate and fixed head, moving clip board clamping bookblock, by the bookblock after clamping, then by gluing machine gluing, complete the book back gluing of bookblock, bondline thickness 1.2mm ~ 1.5mm, by the bookblock after book back gluing through cover machine glue on the cover, then cover, i.e. obtained thicker paperbound.
Described assembling machine, jogging machine, transmission conveying appliance, clip board equipment, gluing machine and cover machine are glue and order common equipment in technique.
Adopt the accurate adhesive binding method of the paperbound of technique scheme, due to when N association, each association all adopts a gluing mode, both reached the effect of each fixing association book back, reached again the effect of saving sizing material, follow-up join bookblock time, after book back gluing, colloid can be more firm, be unlikely to the phenomenon occurring disconnected glue, greatly reduce percent defective, and production efficiency improve greatly; After adopting N association, spell bookblock again, namely can prepare the book of superthick, binding into book form of thick book can be realized, change over and will carry out the phenomenon that fascicle binds separately, the quality of books and periodicals also can be improved accordingly, and whole production line can settle at one go, and production efficiency improves greatly; Alleviate printing house's labour intensity, make more convenient in the adjustment of the thickness in books and periodicals binding process and size, to save time, automatically.Printing light basis weight, cuts down distribution fee use by means of its low weight paper, and saving resource the advantage increasing printing area have become the trend in epoch, and this technique opens a kind of bookbinding new technology also to the thick book type of light basis weight.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention for the preparation of the glue binding device of thicker paperbound.
Fig. 2 is the structural representation of clip board equipment of the present invention.
Fig. 3 is the structural representation of upper point glue equipment of the present invention.
Detailed description of the invention
A kind of glue binding device for the preparation of thicker paperbound, comprise assembling machine 1, jogging machine 4, transmission conveying appliance 8, milling quill gear 10, kerve gear 11, upper point glue equipment 14, gluing machine 15 and cover machine 16, assembling machine 1 is connected with jogging machine 4, jogging machine 4 is connected with transmission conveying appliance 8, transmission conveying appliance 8 is connected with cover machine 16, be provided with in assembling machine 1 and gather leaves of a book station 2 and gather association device 3, conveyer belt 5 is provided with in jogging machine 4, vibrating motor 6 and gear rule 7 are provided with in jogging machine 4, vibrating motor 6, gear rule 7 are connected with conveyer belt 5, clip board equipment 9 is provided with in transmission conveying appliance 8, clip board equipment 9 is made up of with fixed head 13 mobile clamping plate 12, clip board equipment 9 can regulate the distance between mobile clamping plate 12 and fixed head 13, thus the bookblock of clamping different-thickness, mobile clamping plate 12 are controlled by clip board equipment 9 relative to the movement between fixed head 13, milling quill gear 10, kerve gear 11, upper point glue equipment 14 and gluing machine 15 are arranged in the below of transmission conveying appliance 8 successively.
Assembling machine 1, jogging machine 4, transmission conveying appliance 8, clip board equipment 9, gluing machine 15 and cover machine 16 are glue and order common equipment in technique.
Upper point glue equipment 14 comprises storage glue groove 17, is provided with upper glue roller 18 in storage glue groove 17, and the outer surface of upper glue roller 18 is provided with protruding 19, protruding 19 and is structure as a whole with upper glue roller 18, and storage glue groove 17 is connected with the drive motors 20 for driving upper glue roller 18; Be provided with dividing plate 21 in storage glue groove 17, the end of dividing plate 21 is provided with groove 22; Storage glue groove 17 is connected with for controlling the movable pull bar 23 of upper glue roller 18.
Embodiment one
A kind of thicker paperbound adhesive binding method, to split the offset press printing of breadth, when preparing the thicker paperbound of 1344 pages of 16K, the concrete steps of the method are:
Step (1), 1st ~ n that signature good for folding is placed on assembling machine 1 by page number order is gathered leaves of a book in station 2, described assembling machine 1 is swing arm assembling machine, and described assembling machine 1 is 7 tower assembling machines, and every tower is three, namely this assembling machine 1 has 21 stations of gathering leaves of a book, n gets 1,2,3...21; Then after first time association, 1-336 page is prepared; Whole folded signature is hit together through jogging machine 4, transmits whole folded signature by conveyer belt 5, by vibrating motor 6, the bottom of whole folded signature is hit together, by gear rule 7, the front portion of whole folded signature is hit together; To the whole folded signature together be hit by transmission conveying appliance 8, gear rule 7 are moved with whole folded signature, when whole folded signature is sent in transmission conveying appliance 8, gear rule 7 are separated with whole folded signature, gear rule 7 recycle by jogging machine 4, whole folded signature is clamped by the clip board equipment 9 in transmission conveying appliance 8, whole folded signature after clamping is carried on the back through milling quill gear 10 milling, again through kerve gear 11 kerve, eventually pass point glue equipment 14 to the two ends, back of whole folded signature upper some glue respectively, bondline thickness 0.2mm, the i.e. signature of the obtained 1-336 page prepared for the first time.
Step (2), repeat step (1) 3 time, i.e. obtained 337-672 page, 673-1008 page, 1009-1344 page signature.
Step (3), the signature prepared 4 times is arranged on storage page platform in order, stack, spell to obtain bookblock, transmission conveying appliance 8 is sent to by collection note conveyer belt, the clip board equipment 9 of the bookblock of spelling in transmission conveying appliance 8 is clamped, by regulating the distance between mobile clamping plate 12 and fixed head 13, mobile clamping plate 12 clamp bookblock, by the bookblock after clamping, again by gluing machine 15 gluing, complete the book back gluing of bookblock, bondline thickness 1.2mm, by the bookblock after book back gluing through cover machine 16 glue on the cover, cover again, the i.e. thicker paperbound of obtained 1344 pages.
Embodiment two
A kind of thicker paperbound adhesive binding method, entirely to open the offset press printing of breadth, when preparing the thicker paperbound of 1680 pages of 16K, the concrete steps of the method are:
Step (1), the 1-n that signature good for folding is placed on assembling machine 1 by page number order is gathered leaves of a book in station 2, described assembling machine 1 is swing arm assembling machine, and described assembling machine 1 is 7 tower assembling machines, and every tower is three, namely this assembling machine 1 has 21 stations of gathering leaves of a book, n gets 1,2,3...21; Then after first time association, 1-672 page is prepared; Whole folded signature is hit together through jogging machine 4, transmits whole folded signature by conveyer belt 5, by vibrating motor 6, the bottom of whole folded signature is hit together, by gear rule 7, the front portion of whole folded signature is hit together; To the whole folded signature together be hit by transmission conveying appliance 8, gear rule 7 are moved with whole folded signature, when whole folded signature is sent in transmission conveying appliance 8, gear rule 7 are separated with whole folded signature, gear rule 7 recycle by jogging machine 4, whole folded signature is clamped by the clip board equipment 9 in transmission conveying appliance 8, whole folded signature after clamping is carried on the back through milling quill gear 10 milling, again through kerve gear 11 kerve, eventually pass point glue equipment 14 to the two ends, back of whole folded signature upper some glue respectively, bondline thickness 0.4mm, the i.e. signature of the obtained 1-672 page prepared for the first time.
Step (2), repeat step (1) 2 time, i.e. obtained 673-1344 page, 1344-1680 page signature.
Step (3), the signature prepared 3 times is arranged on storage page platform in order, stack, spell to obtain bookblock, transmission conveying appliance 8 is sent to by collection note conveyer belt, the clip board equipment 9 of the bookblock of spelling in transmission conveying appliance 8 is clamped, by regulating the distance between mobile clamping plate 12 and fixed head 13, mobile clamping plate 12 clamp bookblock, by the bookblock after clamping, again by gluing machine 15 gluing, complete the book back gluing of bookblock, bondline thickness 1.3mm, by the bookblock after book back gluing through cover machine 16 glue on the cover, cover again, the i.e. thicker paperbound of obtained 1680 pages.
Embodiment three
A kind of thicker paperbound adhesive binding method, with the offset press printing in four open-width faces, when preparing the thicker paperbound of 880 pages of 16K, the concrete steps of the method are:
Step (1), the 1-n that signature good for folding is placed on assembling machine 1 by page number order is gathered leaves of a book in station 2, described assembling machine 1 is swing arm assembling machine, and described assembling machine 1 is 7 tower assembling machines, and every tower is three, namely this assembling machine 1 has 21 stations of gathering leaves of a book, n gets 1,2,3...21; Then after first time association, 1-168 page is prepared; Whole folded signature is hit together through jogging machine 4, transmits whole folded signature by conveyer belt 5, by vibrating motor 6, the bottom of whole folded signature is hit together, by gear rule 7, the front portion of whole folded signature is hit together; To the whole folded signature together be hit by transmission conveying appliance 8, gear rule 7 are moved with whole folded signature, when whole folded signature is sent in transmission conveying appliance 8, gear rule 7 are separated with whole folded signature, gear rule 7 recycle by jogging machine 4, whole folded signature is clamped by the clip board equipment 9 in transmission conveying appliance 8, whole folded signature after clamping is carried on the back through milling quill gear 10 milling, again through kerve gear 11 kerve, eventually pass point glue equipment 14 to the two ends, back of whole folded signature upper some glue respectively, bondline thickness 0.6mm, the i.e. signature of the obtained 1-168 page prepared for the first time.
Step (2), repeat step (1) 5 time, i.e. obtained 169-336 page, 337-504 page, 505-672 page, 673-840 page, 841-880 page signature.
Step (3), the signature prepared 6 times is arranged on storage page platform in order, stack, spell to obtain bookblock, transmission conveying appliance 8 is sent to by collection note conveyer belt, the clip board equipment 9 of the bookblock of spelling in transmission conveying appliance 8 is clamped, by regulating the distance between mobile clamping plate 12 and fixed head 13, mobile clamping plate 12 clamp bookblock, by the bookblock after clamping, again by gluing machine 15 gluing, complete the book back gluing of bookblock, bondline thickness 1.5mm, by the bookblock after book back gluing through cover machine 16 glue on the cover, cover again, the i.e. thicker paperbound of obtained 880 pages.
Embodiment four
A kind of thicker paperbound adhesive binding method, with the offset press printing in four open-width faces, when preparing the thicker paperbound of 532 pages of 32K, the concrete steps of the method are:
Step (1), the 1-n that signature good for folding is placed on assembling machine 1 by page number order is gathered leaves of a book in station 2, described assembling machine 1 is swing arm assembling machine, and described assembling machine 1 is 7 tower assembling machines, and every tower is three, namely this assembling machine 1 has 21 stations of gathering leaves of a book, n gets 1,2,3...21; Then after first time association, 1-336 page is prepared; Whole folded signature is hit together through jogging machine 4, transmits whole folded signature by conveyer belt 5, by vibrating motor 6, the bottom of whole folded signature is hit together, by gear rule 7, the front portion of whole folded signature is hit together; To the whole folded signature together be hit by transmission conveying appliance 8, gear rule 7 are moved with whole folded signature, when whole folded signature is sent in transmission conveying appliance 8, gear rule 7 are separated with whole folded signature, gear rule 7 recycle by jogging machine 4, whole folded signature is clamped by the clip board equipment 9 in transmission conveying appliance 8, whole folded signature after clamping is carried on the back through milling quill gear 10 milling, again through kerve gear 11 kerve, eventually pass point glue equipment 14 to the two ends, back of whole folded signature upper some glue respectively, bondline thickness 0.6mm, the i.e. signature of the obtained 1-336 page prepared for the first time.
Step (2), repeat step (1) 1 time, i.e. obtained 337-532 page signature.
Step (3), the signature prepared 2 times is arranged on storage page platform in order, stack, spell to obtain bookblock, transmission conveying appliance 8 is sent to by collection note conveyer belt, the clip board equipment 9 of the bookblock of spelling in transmission conveying appliance 8 is clamped, by regulating the distance between mobile clamping plate 12 and fixed head 13, mobile clamping plate 12 clamp bookblock, by the bookblock after clamping, again by gluing machine 15 gluing, complete the book back gluing of bookblock, bondline thickness 1.5mm, by the bookblock after book back gluing through cover machine 16 glue on the cover, cover again, the i.e. thicker paperbound of obtained 532 pages.
Implement five
A kind of thicker paperbound adhesive binding method, to split the offset press printing of breadth, when preparing the thicker paperbound of 978 pages of 32K, the concrete steps of the method are:
Step (1), the 1-n that signature good for folding is placed on assembling machine 1 by page number order is gathered leaves of a book in station 2, described assembling machine 1 is swing arm assembling machine, and described assembling machine 1 is 7 tower assembling machines, and every tower is three, namely this assembling machine 1 has 21 stations of gathering leaves of a book, n gets 1,2,3...21; Then after first time association, 1-672 page is prepared; Whole folded signature is hit together through jogging machine 4, transmits whole folded signature by conveyer belt 5, by vibrating motor 6, the bottom of whole folded signature is hit together, by gear rule 7, the front portion of whole folded signature is hit together; To the whole folded signature together be hit by transmission conveying appliance 8, gear rule 7 are moved with whole folded signature, when whole folded signature is sent in transmission conveying appliance 8, gear rule 7 are separated with whole folded signature, gear rule 7 recycle by jogging machine 4, whole folded signature is clamped by the clip board equipment 9 in transmission conveying appliance 8, whole folded signature after clamping is carried on the back through milling quill gear 10 milling, again through kerve gear 11 kerve, eventually pass point glue equipment 14 to the two ends, back of whole folded signature upper some glue respectively, bondline thickness 0.4mm, the i.e. signature of the obtained 1-672 page prepared for the first time.
Step (2), repeat step (1) 1 time, i.e. obtained 673-978 page signature.
Step (3), the signature prepared 2 times is arranged on storage page platform in order, stack, spell to obtain bookblock, transmission conveying appliance 8 is sent to by collection note conveyer belt, the clip board equipment 9 of the bookblock of spelling in transmission conveying appliance 8 is clamped, by regulating the distance between mobile clamping plate 12 and fixed head 13, mobile clamping plate 12 clamp bookblock, by the bookblock after clamping, again by gluing machine 15 gluing, complete the book back gluing of bookblock, bondline thickness 1.3mm, by the bookblock after book back gluing through cover machine 16 glue on the cover, cover again, the i.e. thicker paperbound of obtained 978 pages.
Claims (1)
1. a thicker paperbound adhesive binding method, is characterized in that, the concrete steps of the method are:
Step (1), signature good for folding is placed on assembling machine respectively by page number order eachly gather leaves of a book in station, identical signature is placed in each station of gathering leaves of a book, described assembling machine is swing arm assembling machine, is superimposed, becomes whole folded signature by the signature of assembling machine by note one note; Whole folded signature is hit together through jogging machine, transmits whole folded signature by conveyer belt, by vibrating motor, the bottom of whole folded signature is hit together, by gear rule, the front portion of whole folded signature is hit together; Transmission conveying appliance is passed through by hitting the whole folded signature together, whole folded signature is clamped by the clip board equipment in transmission conveying appliance, whole folded signature after clamping is carried on the back through the milling of milling quill gear, again through kerve gear kerve, eventually pass point glue equipment to the two ends, back of whole folded signature upper some glue respectively, bondline thickness 0.2 ~ 0.6mm, the i.e. obtained signature prepared for the first time;
Step (2), repeat step (1), until all signature prepares, need being calculated as follows of the times N of association:
(P can be divided exactly by M get above formula, P can not be divided exactly by M the formula of taking off)
In formula, P is the number of pages of thicker paperbound, and M is the number of pages that assembling machine prepares at every turn;
Step (3), the signature prepared N time are arranged on storage page platform in order, stack, spell to obtain bookblock, send transmission conveying appliance to by collection note conveyer belt, by the clip board equipment clamping of bookblock in transmission conveying appliance of spelling, by the bookblock after clamping again by gluing machine gluing, complete the book back gluing of bookblock, bondline thickness 1.2mm ~ 1.5mm, by the bookblock after book back gluing through cover machine glue on the cover, cover again, i.e. obtained thicker paperbound.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310401384.3A CN103434296B (en) | 2013-09-05 | 2013-09-05 | Thick-type paperback gum binding method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310401384.3A CN103434296B (en) | 2013-09-05 | 2013-09-05 | Thick-type paperback gum binding method |
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| CN103434296A CN103434296A (en) | 2013-12-11 |
| CN103434296B true CN103434296B (en) | 2015-02-11 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104085223B (en) * | 2014-07-30 | 2017-07-28 | 苏州蓝宝石机械有限公司 | Cardboard book automatically binds train line and its method for stitching |
| CN104309328A (en) * | 2014-10-23 | 2015-01-28 | 合肥东彩印刷科技有限公司 | Paperboard feeding device |
| CN105818564B (en) * | 2016-06-02 | 2017-10-31 | 上海蓝海人力资源股份有限公司 | A kind of bookbinding data molding machine of file administration |
| CN105944910A (en) * | 2016-06-13 | 2016-09-21 | 苏州格兰斯柯光电科技有限公司 | Automatic adhesive dispensing device used for PCB |
| CN107379807B (en) * | 2017-06-30 | 2019-07-02 | 四川金鹏宏达实业有限公司 | Collating glues all-in-one machine |
| CN108944140B (en) * | 2018-08-31 | 2020-02-07 | 北京昌联印刷有限公司 | Book glue binding production line |
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| US5232324A (en) * | 1991-10-07 | 1993-08-03 | Quad/Tech, Inc. | Apparatus and method for applying covers to signatures |
| CN2528621Y (en) * | 2002-04-05 | 2003-01-01 | 贾永康 | Bookbinding machine with thermosol |
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| JPH1035135A (en) * | 1996-07-29 | 1998-02-10 | Dainippon Printing Co Ltd | Bookbinding machine |
| JP3636567B2 (en) * | 1997-03-06 | 2005-04-06 | ホリゾン・インターナショナル株式会社 | Collating device |
| JP2002200864A (en) * | 2000-12-28 | 2002-07-16 | Tadao Uno | Bookbinding apparatus for electronically printed book |
| ATE516966T1 (en) * | 2006-06-30 | 2011-08-15 | Mueller Martini Holding Ag | GLUE UNIT FOR BOOK BLOCKS WITH ADJUSTABLE SQUEEGEE |
| JP2011161821A (en) * | 2010-02-10 | 2011-08-25 | Duplo Corp | Bookbinding system and booklet manufacturing method |
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| US5232324A (en) * | 1991-10-07 | 1993-08-03 | Quad/Tech, Inc. | Apparatus and method for applying covers to signatures |
| CN2528621Y (en) * | 2002-04-05 | 2003-01-01 | 贾永康 | Bookbinding machine with thermosol |
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