JP3636567B2 - Collating device - Google Patents

Collating device Download PDF

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Publication number
JP3636567B2
JP3636567B2 JP09428797A JP9428797A JP3636567B2 JP 3636567 B2 JP3636567 B2 JP 3636567B2 JP 09428797 A JP09428797 A JP 09428797A JP 9428797 A JP9428797 A JP 9428797A JP 3636567 B2 JP3636567 B2 JP 3636567B2
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Japan
Prior art keywords
collating
switching
machine
machines
paper
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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JP09428797A
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Japanese (ja)
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JPH10244776A (en
Inventor
栄二 片山
久博 平山
良行 堀井
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Horizon International Inc
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Horizon International Inc
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Description

【0001】
【発明の属する技術分野】
本発明は、複数の丁合機が配列された丁合装置に関するものである。
【0002】
【従来の技術】
丁合機には、縦方向に多段、例えば10段配列されたビンと横方向に搬送する搬送手段とを有し、各ビンに載置した用紙を順次取り出して丁合するものがある。このような丁合機では、高さに制限があるためビンの段数に制限があり、この段数を越える頁数の用紙を丁合いするために、複数の丁合機を例えば図4に示すように配列して使用される。この図において、1は丁合機、2は各丁合機に取り付けられたビン、3は各丁合機の用紙束排出口、4は用紙集積台で、各丁合機の用紙束排出口3を一方向に向けて直列に配置されている。
【0003】
各丁合機1は、図5に示すように各ビン2の先端部に給紙ローラ5が設置され、その先端部に縦方向に配列されたビン2の両端に渡って周回駆動移動する垂直搬送ベルト6と垂直搬送ベルト6側へ押圧して回転するローラ7からなる搬送手段が設置され、その搬送手段の下部にガイド板8が形成されている。ガイド板8の下部および最下段のビン2の下部には、排出口3および排出口3に体向する反対側の丁合機1の端部(用紙搬入口)に渡って、モータMおよびプーリ装置10を介して周回駆動移動する水平(横方向)搬送ベルト9と垂直搬送ベルト9側へ押圧して回転するローラ13からなる搬送手段が設置されている。
【0004】
丁合機1の最下段のビンに丁合いする例えば1頁目の用紙P1、その上の段に2頁目の用紙P2と順次載置し、この図示例では最上段のビンに10頁目の用紙が載置される。そして垂直搬送ベルト6が駆動され、各段の給紙ローラ5が順次駆動されて各段のビンに載置された用紙の1枚が、垂直搬送ベルト6とローラ7との間に送られる。これにより最上段のビンの用紙P10に次段の用紙P9が、用紙P9に次の段の用紙P8がと順次重ねられ、最下段のビンの用紙P1が重ねられて丁合いされ、丁合いされた用紙束(この場合P1〜P10)はガイド板8を通って水平搬送ベルト9とローラ13間に排出され、排出口3に送られる。
【0005】
図4に示すように複数の丁合機1を配列している場合には、用紙集積台4に隣接する1番目の丁合機1の各ビン2のそれぞれに21頁目の用紙から30頁目の用紙が載置され、次の2番目の丁合機1の各ビン2のそれぞれに11頁目の用紙から20頁目の用紙が、次の3番目の丁合機1の各ビン2のそれぞれに1頁目の用紙から10頁目の用紙が載置される。
【0006】
そして、3番目の丁合機1で丁合いされた用紙束は2番目の丁合機1の水平搬送ベルト9上に送られ、2番目の丁合機1で丁合いされた用紙束と合流させて1番目の丁合機1の水平搬送ベルト9上に送られ、1番目の丁合機1で丁合いされた用紙束と合流させて用紙集積台4に送られる。これにより、用紙集積台4上には1頁から30頁の用紙が丁合いされた用紙束が載せられる。
【0007】
【発明が解決しようとする課題】
このように複数の丁合機が配列された丁合装置では、一冊の枚数が例えば図4の図示の例で、20枚とすると3番目或いは1番目の丁合機1はアイドル運転或いは停止状態に置かれるため、この場合3基のうちの1基は無駄となって丁合装置の利用効率が低下する。この低下は、一冊の枚数の多い用紙の丁合いに対応するように丁合機を多く配列した丁合装置となる程、利用効率が低下するという問題がある。
【0008】
本発明は、上記の実状に鑑みなされたもので、複数の丁合機が配列された丁合装置における利用効率を高めることを課題とする。
【0009】
【課題を解決するための手段】
本発明の課題は、縦方向多段に配列されたビンと横方向に搬送する搬送手段とを有し、前記ビンの各段に載置した用紙を取り出して丁合いして、前記搬送手段に排出してなる丁合機を複数配列し、各丁合機から排出される丁合後の用紙を順次積み重ねてなる丁合装置において、前記各丁合機で丁合いした用紙の排出方向を切り換える切換ゲートと前記搬送手段の搬送方向を切り換える切換手段とを備えるとともに、前記複数配列されたうちの少なくとも1つの丁合機に各丁合機の前記切換ゲート及び前記切換手段を制御する制御装置を備えてなることを特徴とする丁合装置とすることにより達成される。
【0010】
本発明の上記特徴によれば、制御装置により複数配列された丁合機のうち、いくつかの丁合機の切換ゲートおよび搬送方向を切り換える切換手段を切り換え操作して、そのいくつかの丁合機により丁合いされた用紙束を、切換ゲートおよび切換手段の換え操作が行われていない他のいくつかの丁合機により丁合いされた用紙束の搬送方向と反対方向に搬送できるので、一冊の用紙の枚数に応じて二冊分の丁合いを行うことが可能となり、丁合装置の利用効率を高めることができる。
【0011】
【発明の実施の形態】
以下、本発明に係る丁合装置の実施の形態について図を参照して説明する。図1は、実施の形態の一例の丁合装置の全体構成を示す概略側面図、図2は図1に示す丁合装置の丁合機の概略側面図、図3は他の配列例を示す斜視図である。なお、図4および図5と同一部分および対応する部分には同一の符号を付している。
【0012】
図1において、21aは配列の先端部に位置する丁合機、21eは配列の後端部に位置する丁合機、21b〜21dは先端部に位置する丁合機21aと後端部に位置する丁合機21eとの間に位置する丁合機、23は用紙の排出方向を図示しないソレノイドにより切り換え動作する切換ゲート、24および25は制御装置、図示の例では5基の縦方向に8段のビンが配列された丁合機21a〜21eが直列に配列されて丁合装置が構成され、この配列の両端に用紙集積台4が設けられている。
【0013】
配列の先端部および後端部に位置する丁合機21a、21eに設けられた制御装置24は、図2にも示すように、自己の搬送手段を駆動するモータM(搬送方向を切り換える切換手段)の回転方向切換制御信号および排出方向を切り換える切換ゲートの切換制御信号を出力するとともに、配列されている他の丁合機21b〜21eまたは21a〜21dを選択設定する設定信号と、選択設定した丁合機のモータMの回転方向切換制御信号および排出方向を切り換える切換ゲートの切換制御信号をライン26から出力するようにされている。
【0014】
なお、制御装置24は、自己の丁合い動作を制御するとともに、配列されてある他の丁合機の丁合い動作を制御する制御信号も出力するようにされている。また、外部から入力可能な操作部を備え、配列されてある丁合機を選択して設定することができるようにされている。
【0015】
先端部に位置する丁合機21aと後端部に位置する丁合機21eとの間に位置する丁合機21b〜21dに設けられた制御装置25は、ライン26から伝送されくる信号を受信し、その信号にしたがって自己の搬送方向を切り換える切換手段であるモータMの回転方向切換制御信号および排出方向を切り換える切換ゲートの切換制御信号を図示しないモータMの駆動回路および切換ゲートを駆動するソレノイドに出力するようにされている。
【0016】
なお、制御装置25は、ライン26から伝送されくる丁合い動作を制御する制御信号を受信し、この制御信号にしたがって丁合い動作を制御することができるようにされている。
【0017】
図1の図示例の丁合装置は、制御装置24からの設定信号により、5基のうち先端部に位置する丁合機21aと次の丁合機21bとからなる2基の丁合機列と、丁合機21c、丁合機21dおよび丁合機21eとからなる3基の丁合機列とに分割された状態の丁合装置で、分割された一方の丁合機列では、丁合機21bにより丁合いされた用紙束と配列の先端部に位置する丁合機21aより丁合いされた用紙束とを合流させて、一冊16枚の用紙を丁合いし、先端の用紙集積台4に排出される。
【0018】
分割された他方の丁合機列では、丁合機21cで丁合いされた用紙束に、丁合機21dにより丁合いされた用紙束を合流させ、ついで丁合機21eにより丁合いされた用紙束と合流させ、一冊24枚の用紙が丁合いされて、後端の用紙集積台4に排出されるようにされている。
【0019】
このように制御装置24(丁合機21a又は21eのいずれでも、両丁合機の両者でもよい)に設定された設定信号により、複数の丁合機列が任意の位置で容易に2つの丁合機列に分割され、分割された2つの列の用紙束は互いに反対方向に搬送されるので、分割された2つの列の両者により丁合いすることができる。
【0020】
図1に示す例は、丁合装置が複数の丁合機を直列に配列して構成されているが、図3に示すように、複数の丁合機を並列に配列して構成することも可能である。この場合、各丁合機21a〜21e(図では一部省略されている。)の通常の用紙排出口3側とその背部側にコンベア27が配置され、各丁合機21a〜21eから排出される丁合い後の用紙束28をコンベア27に排出して、順次送り積み重ねることにより丁合いされる。制御動作は図1の例と同様であり、その詳細な説明は省略する。
【0021】
なお、実施の形態の丁合装置では、5基の丁合機を配列し、その配列の両端部に位置する丁合機のそれぞれに、他の丁合機の切換ゲートや搬送方向切換手段等を制御する制御装置を備えているが、配列する丁合機の数は任意であり、また前記制御装置は一つ丁合機に備えられても良い。
【0022】
【発明の効果】
以上、詳述したように本発明によれば、複数の丁合機の配列を適宜の数の丁合機の配列に自由に分割することができ、一冊の用紙の枚数に応じて分割された配列の丁合機の両者の有効利用が図れる。また、一冊分の用紙の枚数が、2分された配列の丁合機により丁合いされる用紙の枚数よりも少ないときには、2分された配列の丁合機の交互使用等により、用紙のセット中も丁合いを止める必要がなくなり、丁合い作業の効率は高められる。
【図面の簡単な説明】
【図1】本発明に係る実施形態の一例の丁合装置の全体構成を示す概略側面図である。
【図2】図1に示す丁合装置の丁合機の概略側面図である。
【図3】本発明に係る実施形態の他の例の丁合機の配列例を示す斜視図である。
【図4】従来の丁合装置の全体構成を示す概略斜視図である。
【図5】従来の丁合機の概略側面図である。
【符号の説明】
2 丁合機のビン
3 用紙排出口
4 用紙積載台
5 給紙ローラ
6 垂直方向搬送ベルト
7、13 ローラ
9 水平方向(横方向)搬送ベルト
10、11、12 プーリ
21a〜21e 丁合機
23 切換ゲート
24、25 制御装置
26 信号伝送ライン
27 コンベヤ
M モータ(搬送方向切換手段)
Pn 用紙
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a collating apparatus in which a plurality of collating machines are arranged.
[0002]
[Prior art]
Some collating machines have bins arranged in multiple stages in the vertical direction, for example, 10 stages, and transport means for transporting in the lateral direction, and sequentially take out and collate the sheets placed in each bin. In such a collating machine, since the height is limited, the number of bin stages is limited, and a plurality of collating machines are arranged as shown in FIG. Used in an array. In this figure, 1 is a collating machine, 2 is a bin attached to each collating machine, 3 is a paper bundle discharge port of each collating machine, 4 is a paper stacking table, and a paper bundle discharge port of each collating machine 3 are arranged in series with one direction.
[0003]
As shown in FIG. 5, each collator 1 is provided with a paper feed roller 5 at the tip of each bin 2, and is vertically driven and moved around both ends of the bins 2 arranged in the longitudinal direction at the tip. Conveying means composed of a roller 7 which is pressed and rotated toward the conveying belt 6 and the vertical conveying belt 6 is installed, and a guide plate 8 is formed below the conveying means. A motor M and a pulley are provided at the lower part of the guide plate 8 and the lower part of the lowermost bin 2 over the discharge port 3 and the end of the collator 1 on the opposite side facing the discharge port 3 (paper inlet). A conveying means comprising a horizontal (lateral direction) conveying belt 9 that rotates and moves through the apparatus 10 and a roller 13 that rotates by pressing toward the vertical conveying belt 9 side is installed.
[0004]
For example, the first page of paper P1 that collates with the lowermost bin of the collating machine 1 and the second page of paper P2 are sequentially placed on the upper stage, and in the illustrated example, the tenth page is placed in the uppermost bin. Paper is placed. Then, the vertical conveyance belt 6 is driven, and the paper feed rollers 5 of each stage are sequentially driven, and one sheet of paper placed in the bins of each stage is sent between the vertical conveyance belt 6 and the rollers 7. As a result, the next-stage paper P9 is sequentially stacked on the paper P10 in the uppermost bin, and the next-stage paper P8 is sequentially stacked on the paper P9, and the paper P1 in the lowermost bin is overlapped and collated. The sheet bundle (P1 to P10 in this case) is discharged between the horizontal conveyance belt 9 and the roller 13 through the guide plate 8 and sent to the discharge port 3.
[0005]
When a plurality of collating machines 1 are arranged as shown in FIG. 4, 30 pages from the 21st page of paper are placed in each bin 2 of the first collating machine 1 adjacent to the paper stacking table 4. The second sheet of the second collating machine 1 is loaded with the second sheet of paper, and the second sheet of the second collating machine 1 is loaded with the second sheet of paper from the 11th page to the 20th page. The first to tenth sheets are placed on each of the sheets.
[0006]
Then, the sheet bundle collated by the third collating machine 1 is sent onto the horizontal conveying belt 9 of the second collating machine 1 and merged with the sheet bundle collated by the second collating machine 1. Then, the sheet is fed onto the horizontal conveying belt 9 of the first collator 1, merged with the sheet bundle collated by the first collator 1, and sent to the sheet stacking table 4. As a result, a sheet bundle in which sheets of 1 to 30 pages are collated is placed on the sheet stacking table 4.
[0007]
[Problems to be solved by the invention]
In the collating apparatus in which a plurality of collating machines are arranged in this way, if the number of one book is 20 in the example shown in FIG. 4, for example, the third or first collating machine 1 is idled or stopped. In this case, one of the three units is wasted and the utilization efficiency of the collating apparatus is reduced. This decrease has a problem that the use efficiency decreases as the collating apparatus has a large number of collating machines arranged so as to correspond to the collation of a large number of sheets.
[0008]
This invention is made | formed in view of said actual condition, and makes it a subject to improve the utilization efficiency in the collation apparatus in which the several collation machine was arranged.
[0009]
[Means for Solving the Problems]
An object of the present invention is to have bins arranged in multiple stages in the vertical direction and transport means for transporting in the horizontal direction, take out the paper placed on each stage of the bin, collate it, and discharge it to the transport means A switching device that switches the discharge direction of the sheets collated by each collating machine in the collating apparatus in which a plurality of collating machines are arranged and the sheets after collating discharged from each collating machine are sequentially stacked. A switching unit that switches a transfer direction of the transfer unit and a control unit that controls the switching gate and the switching unit of each collating machine in at least one of the plurality of arranged collating machines. This is achieved by using a collating apparatus characterized by the above.
[0010]
According to the above feature of the present invention, among a plurality of collating machines arranged by the control device, the switching gates for switching some of the collating machines and the switching means for switching the transport direction are operated to switch the collating machines. The sheet bundle collated by the machine can be conveyed in the direction opposite to the conveyance direction of the sheet bundle collated by some other collating machines where the switching gate and the switching means are not changed. It is possible to collate two volumes according to the number of sheets of the book, and the utilization efficiency of the collation apparatus can be improved.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of a collating apparatus according to the present invention will be described with reference to the drawings. 1 is a schematic side view showing an overall configuration of a collating apparatus as an example of an embodiment, FIG. 2 is a schematic side view of a collating machine of the collating apparatus shown in FIG. 1, and FIG. 3 is another arrangement example. It is a perspective view. Note that the same reference numerals are given to the same portions and corresponding portions as those in FIGS.
[0012]
In FIG. 1, 21a is a collating machine positioned at the front end of the array, 21e is a collating machine positioned at the rear end of the array, and 21b to 21d are positioned at the rear end and the collating machine 21a positioned at the front end. A collating machine located between the collating machine 21e, a switching gate 23 for switching the paper discharge direction by a solenoid (not shown), 24 and 25 are control devices, and in the example shown, 8 in the vertical direction of 5 units. Collating machines 21a to 21e in which stage bins are arranged are arranged in series to constitute a collating apparatus, and paper stacking tables 4 are provided at both ends of the arrangement.
[0013]
As shown in FIG. 2, the control device 24 provided in the collating machines 21a and 21e located at the front end and rear end of the array includes a motor M (switching means for switching the transport direction) that drives its own transport means. ) Rotation direction switching control signal and switching gate switching control signal for switching the discharge direction, as well as a setting signal for selecting and setting the other collated machines 21b to 21e or 21a to 21d A rotation direction switching control signal for the motor M of the collating machine and a switching control signal for the switching gate for switching the discharge direction are output from the line 26.
[0014]
The control device 24 controls its own collating operation, and also outputs a control signal for controlling the collating operation of other arranged collating machines. In addition, an operation unit that can be input from the outside is provided so that the arranged collator can be selected and set.
[0015]
The control device 25 provided in the collating machines 21b to 21d located between the collating machine 21a located at the front end and the collating machine 21e located at the rear end receives the signal transmitted from the line 26. The motor M drive direction switching control signal and the switching gate switching control signal for switching the discharge direction are switched according to the signal. To be output.
[0016]
The control device 25 receives a control signal for controlling the collating operation transmitted from the line 26, and can control the collating operation in accordance with the control signal.
[0017]
The collating apparatus in the illustrated example of FIG. 1 has two collating machine rows composed of a collating machine 21a and a next collating machine 21b located at the tip of the five according to a setting signal from the control device 24. And a collating device divided into three collating machine rows consisting of a collating machine 21c, a collating machine 21d, and a collating machine 21e. The sheet bundle collated by the machine 21b and the sheet bundle collated by the collator 21a located at the leading end of the array are merged to collate 16 sheets of one sheet, and collect the sheets at the leading edge. It is discharged to the base 4.
[0018]
In the other divided collator row, the sheet bundle collated by the collator 21d is merged with the sheet bundle collated by the collator 21c, and then the sheet collated by the collator 21e. The sheets are merged with each other, and 24 sheets of one sheet are collated and discharged to the sheet stacking table 4 at the rear end.
[0019]
As described above, the setting signal set in the control device 24 (which may be either the collating machine 21a or 21e or both of the collating machines) makes it possible for a plurality of collating machine trains to easily connect two collating machines at arbitrary positions. Since the sheet bundles of the two divided rows are conveyed in opposite directions to each other, they can be collated by both of the two divided rows.
[0020]
In the example shown in FIG. 1, the collating apparatus is configured by arranging a plurality of collating machines in series. However, as shown in FIG. 3, a plurality of collating machines may be arranged in parallel. Is possible. In this case, a conveyor 27 is disposed on the normal paper discharge port 3 side and the back side of each collating machine 21a to 21e (partially omitted in the figure) and discharged from each collating machine 21a to 21e. The sheet bundle 28 after collation is discharged to the conveyor 27 and collated by sequentially feeding and stacking. The control operation is the same as in the example of FIG. 1, and detailed description thereof is omitted.
[0021]
In the collating apparatus of the embodiment, five collating machines are arranged, and each of the collating machines located at both ends of the arrangement has a switching gate of another collating machine, a conveying direction switching means, etc. However, the number of collating machines to be arranged is arbitrary, and one controller may be provided in one collating machine.
[0022]
【The invention's effect】
As described above in detail, according to the present invention, the arrangement of a plurality of collating machines can be freely divided into an appropriate number of collating machines, and is divided according to the number of sheets of one book. This makes it possible to effectively use both of the collating machines. In addition, when the number of sheets for one book is smaller than the number of sheets collated by the half-divided collating machine, the number of sheets can be changed by using the collating machines of the half-divided arrangement. There is no need to stop collating during the setting, and the efficiency of collating work is increased.
[Brief description of the drawings]
FIG. 1 is a schematic side view showing an overall configuration of an example collating apparatus according to an embodiment of the present invention.
FIG. 2 is a schematic side view of the collating machine of the collating apparatus shown in FIG.
FIG. 3 is a perspective view showing an arrangement example of a collating machine of another example of the embodiment according to the present invention.
FIG. 4 is a schematic perspective view showing an overall configuration of a conventional collating apparatus.
FIG. 5 is a schematic side view of a conventional collating machine.
[Explanation of symbols]
2 Bin of collator 3 Paper discharge port 4 Paper stack 5 Paper feed roller 6 Vertical transport belt 7, 13 Roller 9 Horizontal (transverse) transport belt 10, 11, 12 Pulley 21a-21e Collator 23 Switching Gates 24 and 25 Control device 26 Signal transmission line 27 Conveyor M Motor (conveyance direction switching means)
Pn paper

Claims (1)

縦方向多段に配列されたビンと横方向に搬送する搬送手段とを有し、前記ビンの各段に載置した用紙を取り出して丁合いして、前記搬送手段に排出してなる丁合機を複数配列し、各丁合機から排出される丁合後の用紙を順次積み重ねてなる丁合装置において、前記各丁合機で丁合いした用紙の排出方向を切り換える切換ゲートと前記搬送手段の搬送方向を切り換える切換手段とを備えるとともに、前記複数配列されたうちの少なくとも1つの丁合機に各丁合機の前記切換ゲート及び前記切換手段を制御する制御装置を備えてなることを特徴とする丁合装置。A collating machine having bins arranged in multiple stages in the vertical direction and conveying means for conveying in the horizontal direction, taking out and collating sheets placed on each stage of the bin, and discharging them to the conveying means In the collating apparatus in which the sheets after collation discharged from each collating machine are sequentially stacked, a switching gate for switching the discharge direction of the sheets collated by each collating machine and the conveying means Switching means for switching the conveying direction, and at least one of the plurality of arranged collating machines is provided with a control device for controlling the switching gate and the switching means of each collating machine. Collating device to do.
JP09428797A 1997-03-06 1997-03-06 Collating device Expired - Fee Related JP3636567B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP09428797A JP3636567B2 (en) 1997-03-06 1997-03-06 Collating device

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Application Number Priority Date Filing Date Title
JP09428797A JP3636567B2 (en) 1997-03-06 1997-03-06 Collating device

Publications (2)

Publication Number Publication Date
JPH10244776A JPH10244776A (en) 1998-09-14
JP3636567B2 true JP3636567B2 (en) 2005-04-06

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4514489B2 (en) * 2004-03-29 2010-07-28 ホリゾン・インターナショナル株式会社 Bookbinding system equipment
WO2006002098A2 (en) * 2004-06-18 2006-01-05 Roye Weeks Sheet handling apparatus
JP2006008284A (en) * 2004-06-23 2006-01-12 Kyodo Printing Co Ltd Automatic loader ready for copies bound together in one volume, and gathering machine having the same
CN103434296B (en) * 2013-09-05 2015-02-11 浙江新华数码印务有限公司 Thick-type paperback gum binding method
JP6976574B2 (en) * 2018-11-21 2021-12-08 株式会社ウエーブ Collating device

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