CN103434296A - Thick-type paperback perfect binding method - Google Patents
Thick-type paperback perfect binding method Download PDFInfo
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- CN103434296A CN103434296A CN2013104013843A CN201310401384A CN103434296A CN 103434296 A CN103434296 A CN 103434296A CN 2013104013843 A CN2013104013843 A CN 2013104013843A CN 201310401384 A CN201310401384 A CN 201310401384A CN 103434296 A CN103434296 A CN 103434296A
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Abstract
The invention discloses a thick-type paperback perfect binding method. The method comprises the following steps: step one, overlaying book sections one by one together by a collating machine so as to form a whole book section; then knocking the book sections neatly, positioning, clamping, milling the back, pulling a trough, applying spot glue, thereby preparing the book sections collated for the first time; step two, repeatedly operating the step one until all the book sections are collated; step three, overlaying all the matched book sections together, splicing a book block, gluing through a gluing machine, gluing for the book back of the book block, and applying a seal cover, thereby obtaining the thick-type paperback. According to the method, a spot gluing mode is adopted, not only is the effect of fixing the collated book back each time achieved, but also the effect of saving glue materials is achieved; when in the subsequent book block collation, the glue body is firm after the book back is glued, and the glue disconnection phenomenon can be avoided, and the rejection rate is reduced greatly; the whole production line can be in place by one step, and the production efficiency is improved greatly; the obtained thick-type paperback is firm in binding, and long in service life.
Description
Technical field
The present invention relates to a kind of adhesive binding method, particularly a kind of thick type paperbound adhesive binding method.
Background technology
Along with scientific and technological development, the fierceness of competition, people are more and more higher to the requirement of printed matter, Here it is to the printing last link---the requirement of post-press finishing is more strict.In order to improve bookbinding quality, shorten the production cycle simultaneously, the scope of application of perfect binding train line is more and more wider.Wherein assembling machine is that signature is arranged on storage book platform by order successively, by collection note chain, has transmitted the device of gathering leaves of a book.Gathering leaves of a book is the prerequisite that glue is ordered, and occupies important effect in whole process, and in the process of gathering leaves of a book, wrong note detection is an important intelligent monitoring link that guarantees into the book quality.Books and periodicals perfect binding technology, without iron wire, without rope yarn, but adopt the bonding sticker of PUR to become the method for stitching of book while referring to adhesive bookbinding.Due to the constant product quality that glue is ordered, error rate is low, with short production cycle, and light labor intensity, so become the developing direction of binding process.Therefore, bind at present the method complex procedures of superthick book, inefficiency.The thickness that general adhesive binding machine can be bound many at 20mm between 50mm or 400 pages of left and right, at present, the glue of domestic production is ordered the basic dependence on import of wrong note detector that train line is equipped with, not only price is high, delivery cycle is long, the bad assurance of its after-sale service.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of first association, through a some gluing, then joins bookblock afterwards, passes through afterwards book back gluing, and adhesion is more firm, and efficiency is high, can one-shot forming makes the thick type paperbound adhesive binding method of superthick book; The method has alleviated printing house labour intensity, make more convenient in the adjustment of thickness in books and periodicals binding process and size, save time, automatically; The advantage of having saved resource and having increased printing area has become the trend in epoch, and the method has opened up a kind of bookbinding new technology also to low quantitative thick book type.
To achieve these goals, the technical scheme of invention is as follows:
A kind of thick type paperbound adhesive binding method, the concrete steps of the method are:
Step (1), the signature that folding is good are placed on respectively in each station of gathering leaves of a book of assembling machine by page number order, place identical signature in each station of gathering leaves of a book, described assembling machine is the swing arm assembling machine, by assembling machine, the signature of one note one note is superimposed, and makes it become whole folded signature; Whole folded signature is hit together through jogging machine, by conveyer belt, transmit whole folded signature, by vibrating motor, the bottom of whole folded signature is hit together, by gear, advise the front portion of whole folded signature is hit together; Whole folded signature after hitting is together passed through to transmission conveying appliance, clip board equipment in transmission conveying appliance clamps whole folded signature, whole folded signature after clamping is milled to the back of the body through milling quill gear, pass through again kerve gear kerve, finally by crossing point glue equipment to the two ends, back of whole folded signature upper some glue respectively, bondline thickness 0.2～0.6mm, make the signature prepared for the first time.
Step (2), repetitive operation step (1), until all signature prepares, need being calculated as follows of times N of association:
(P can be divided exactly and get above formula by M, and P can not be divided exactly the formula of taking off by M)
The number of pages that in formula, P is thick type paperbound, M is the number of pages that assembling machine prepares at every turn.
Step (3), the signature prepared for N time is arranged on storage page platform in order, stack, spell to obtain bookblock, send transmission conveying appliance to by collection note conveyer belt, by spell bookblock through the clip board equipment in transmission conveying appliance, clamp, by regulating the distance between mobile clamping plate and fixed head, moving clip board clamping bookblock, by the bookblock after clamping, then, by the gluing machine gluing, complete the book back gluing of bookblock, bondline thickness 1.2mm～1.5mm, by front cover glue on the process of the bookblock after book back gluing cover machine, upper front cover, make thick type paperbound.
Described assembling machine, jogging machine, transmission conveying appliance, clip board equipment, gluing machine and cover machine are glue and order the common equipment in technique.
Adopt the accurate adhesive binding method of paperbound of technique scheme, due to when N the association, each association all adopts a gluing mode, both reached each fixedly effect of the association book back, reached again the effect of saving sizing material, follow-up while joining bookblock, after book back gluing, colloid can be more firm, be unlikely to occur the phenomenon of disconnected glue, greatly reduce percent defective, and production efficiency improve greatly; Spell again bookblock after adopting N association, can prepare the book of superthick, can realize binding into book form of thick book, change over and will carry out the fascicle phenomenon of bookbinding separately, the quality of books and periodicals also can be improved accordingly, and whole production line can settle at one go, and production efficiency improves greatly; Alleviated printing house labour intensity, make more convenient in the adjustment of thickness in books and periodicals binding process and size, save time, automatically.Printing hangs down quantification, relies on its low weight paper to cut down distribution fee use, and saving resource the advantage that increases printing area have become the trend in epoch, and this technique has opened up a kind of bookbinding new technology also to low quantitative thick book type.
The accompanying drawing explanation
Fig. 1 is the structural representation of the present invention for the preparation of the glue binding device of thick type paperbound.
The structural representation that Fig. 2 is clip board equipment of the present invention.
The structural representation that Fig. 3 is upper point glue equipment of the present invention.
The specific embodiment
A kind of binding device of the glue for the preparation of thick type paperbound, comprise assembling machine 1, jogging machine 4, transmission conveying appliance 8, mill quill gear 10, kerve gear 11, upper point glue equipment 14, gluing machine 15 and cover machine 16, assembling machine 1 is connected with jogging machine 4, jogging machine 4 is connected with transmission conveying appliance 8, transmission conveying appliance 8 is connected with cover machine 16, be provided with in assembling machine 1 and gather leaves of a book station 2 and gather association device 3, be provided with conveyer belt 5 in jogging machine 4, be provided with vibrating motor 6 and gear rule 7 in jogging machine 4, vibrating motor 6, gear rule 7 are connected with conveyer belt 5, be provided with clip board equipment 9 in transmission conveying appliance 8, clip board equipment 9 is comprised of with fixed head 13 mobile clamping plate 12, clip board equipment 9 can be regulated the distance between mobile clamping plate 12 and fixed head 13, thereby clamp the bookblock of different-thickness, mobile clamping plate 12 are controlled by clip board equipment 9 with respect to the movement between fixed head 13, mill quill gear 10, kerve gear 11, upper point glue equipment 14 and gluing machine 15 and be arranged in successively the below of transmission conveying appliance 8.
Assembling machine 1, jogging machine 4, transmission conveying appliance 8, clip board equipment 9, gluing machine 15 and cover machine 16 are glue and order the common equipment in technique.
Upper point glue equipment 14 comprises storage glue groove 17, in storage glue groove 17, is provided with upper glue roller 18, and the outer surface of upper glue roller 18 is provided with projection 19, projection 19 is structure as a whole with upper glue roller 18, the drive motors 20 that storage glue groove 17 is connected with for driving upper glue roller 18; Be provided with dividing plate 21 in storage glue groove 17, the end of dividing plate 21 is provided with groove 22; Storage glue groove 17 is connected with the pull bar 23 moved forward and backward for controlling upper glue roller 18.
Embodiment mono-
A kind of thick type paperbound adhesive binding method, to split the offset press printing of breadth, while preparing the thick type paperbound of 1344 pages of 16K, the concrete steps of the method are:
Step (1), the signature that folding is good are placed in 1st～n the station 2 of gathering leaves of a book of assembling machine 1 by page number order, described assembling machine 1 is the swing arm assembling machine, and described assembling machine 1 is 7 tower assembling machines, and every tower is three, this assembling machine 1 has 21 stations of gathering leaves of a book, and n gets 1,2,3...21; , through after association for the first time, the 1-336 page is prepared; Whole folded signature is hit together through jogging machine 4, by conveyer belt 5, transmit whole folded signature, by vibrating motor 6, the bottom of whole folded signature is hit together, advise 7 by gear the front portion of whole folded signature is hit together; Whole folded signature after hitting is together passed through to transmission conveying appliance 8, gear rule 7 are moved with whole folded signature, when whole folded signature is sent in location clamping 8, gear rule 7 are separated with whole folded signature, jogging machine 4 will keep off rule 7 and recycle, clip board equipment 9 in transmission conveying appliance 8 clamps whole folded signature, whole folded signature after clamping is milled to the back of the body through milling quill gear 10, pass through again kerve gear 11 kerves, finally by crossing upper point glue equipment 14 two ends, back to whole folded signature upper some glue respectively, bondline thickness 0.2mm, make the signature of the 1-336 page prepared for the first time.
Step (2), repetitive operation step (1) 3 time, make 337-672 page, 673-1008 page, 1009-1344 page signature.
Step (3), the signature prepared for 4 times is arranged on storage page platform in order, stack, spell to obtain bookblock, send transmission conveying appliance 8 to by collection note conveyer belt, by spell bookblock through the clip board equipment 9 in transmission conveying appliance 8, clamp, by regulating the distance between mobile clamping plate 12 and fixed head 13, mobile clamping plate 12 clamp bookblock, by the bookblock after clamping, again by gluing machine 15 gluings, complete the book back gluing of bookblock, bondline thickness 1.2mmmm, by front cover glue on the process of the bookblock after book back gluing cover machine 16, go up again front cover, make the thick type paperbound of 1344 pages.
Embodiment bis-
A kind of thick type paperbound adhesive binding method, entirely to open the offset press printing of breadth, while preparing the thick type paperbound of 1680 pages of 16K, the concrete steps of the method are:
Step (1), the signature that folding is good are placed in 1-n the station 2 of gathering leaves of a book of assembling machine 1 by page number order, described assembling machine 1 is the swing arm assembling machine, and described assembling machine 1 is 7 tower assembling machines, and every tower is three, this assembling machine 1 has 21 stations of gathering leaves of a book, and n gets 1,2,3...21; , through after association for the first time, the 1-672 page is prepared; Whole folded signature is hit together through jogging machine 4, by conveyer belt 5, transmit whole folded signature, by vibrating motor 6, the bottom of whole folded signature is hit together, advise 7 by gear the front portion of whole folded signature is hit together; Whole folded signature after hitting is together passed through to transmission conveying appliance 8, gear rule 7 are moved with whole folded signature, when whole folded signature is sent in location clamping 8, gear rule 7 are separated with whole folded signature, jogging machine 4 will keep off rule 7 and recycle, clip board equipment 9 in transmission conveying appliance 8 clamps whole folded signature, whole folded signature after clamping is milled to the back of the body through milling quill gear 10, pass through again kerve gear 11 kerves, finally by crossing upper point glue equipment 14 two ends, back to whole folded signature upper some glue respectively, bondline thickness 0.4mm, make the signature of the 1-672 page prepared for the first time.
Step (2), repetitive operation step (1) 2 time, make 673-1344 page, 1344-1680 page signature.
Step (3), the signature prepared for 3 times is arranged on storage page platform in order, stack, spell to obtain bookblock, send transmission conveying appliance 8 to by collection note conveyer belt, by spell bookblock through the clip board equipment 9 in transmission conveying appliance 8, clamp, by regulating the distance between mobile clamping plate 12 and fixed head 13, mobile clamping plate 12 clamp bookblock, by the bookblock after clamping, again by gluing machine 15 gluings, complete the book back gluing of bookblock, bondline thickness 1.3mm, by front cover glue on the process of the bookblock after book back gluing cover machine 16, go up again front cover, make the thick type paperbound of 1680 pages.
Embodiment tri-
A kind of thick type paperbound adhesive binding method, with the offset press printing of four open-width faces, while preparing the thick type paperbound of 880 pages of 16K, the concrete steps of the method are:
Step (1), the signature that folding is good are placed in 1-n the station 2 of gathering leaves of a book of assembling machine 1 by page number order, described assembling machine 1 is the swing arm assembling machine, and described assembling machine 1 is 7 tower assembling machines, and every tower is three, this assembling machine 1 has 21 stations of gathering leaves of a book, and n gets 1,2,3...21; , through after association for the first time, the 1-168 page is prepared; Whole folded signature is hit together through jogging machine 4, by conveyer belt 5, transmit whole folded signature, by vibrating motor 6, the bottom of whole folded signature is hit together, advise 7 by gear the front portion of whole folded signature is hit together; Whole folded signature after hitting is together passed through to transmission conveying appliance 8, gear rule 7 are moved with whole folded signature, when whole folded signature is sent in location clamping 8, gear rule 7 are separated with whole folded signature, jogging machine 4 will keep off rule 7 and recycle, clip board equipment 9 in transmission conveying appliance 8 clamps whole folded signature, whole folded signature after clamping is milled to the back of the body through milling quill gear 10, pass through again kerve gear 11 kerves, finally by crossing upper point glue equipment 14 two ends, back to whole folded signature upper some glue respectively, bondline thickness 0.6mm, make the signature of the 1-168 page prepared for the first time.
Step (2), repetitive operation step (1) 5 time, make 169-336 page, 337-504 page, 505-672 page, 673-840 page, 841-880 page signature.
Step (3), the signature prepared for 6 times is arranged on storage page platform in order, stack, spell to obtain bookblock, send transmission conveying appliance 8 to by collection note conveyer belt, by spell bookblock through the clip board equipment 9 in transmission conveying appliance 8, clamp, by regulating the distance between mobile clamping plate 12 and fixed head 13, mobile clamping plate 12 clamp bookblock, by the bookblock after clamping, again by gluing machine 15 gluings, complete the book back gluing of bookblock, bondline thickness 1.5mm, by front cover glue on the process of the bookblock after book back gluing cover machine 16, go up again front cover, make the thick type paperbound of 880 pages.
Embodiment tetra-
A kind of thick type paperbound adhesive binding method, with the offset press printing of four open-width faces, while preparing the thick type paperbound of 532 pages of 32K, the concrete steps of the method are:
Step (1), the signature that folding is good are placed in 1-n the station 2 of gathering leaves of a book of assembling machine 1 by page number order, described assembling machine 1 is the swing arm assembling machine, and described assembling machine 1 is 7 tower assembling machines, and every tower is three, this assembling machine 1 has 21 stations of gathering leaves of a book, and n gets 1,2,3...21; , through after association for the first time, the 1-336 page is prepared; Whole folded signature is hit together through jogging machine 4, by conveyer belt 5, transmit whole folded signature, by vibrating motor 6, the bottom of whole folded signature is hit together, advise 7 by gear the front portion of whole folded signature is hit together; Whole folded signature after hitting is together passed through to transmission conveying appliance 8, gear rule 7 are moved with whole folded signature, when whole folded signature is sent in location clamping 8, gear rule 7 are separated with whole folded signature, jogging machine 4 will keep off rule 7 and recycle, clip board equipment 9 in transmission conveying appliance 8 clamps whole folded signature, whole folded signature after clamping is milled to the back of the body through milling quill gear 10, pass through again kerve gear 11 kerves, finally by crossing upper point glue equipment 14 two ends, back to whole folded signature upper some glue respectively, bondline thickness 0.6mm, make the signature of the 1-336 page prepared for the first time.
Step (2), repetitive operation step (1) 1 time, make 337-532 page signature.
Step (3), the signature prepared for 2 times is arranged on storage page platform in order, stack, spell to obtain bookblock, send transmission conveying appliance 8 to by collection note conveyer belt, by spell bookblock through the clip board equipment 9 in transmission conveying appliance 8, clamp, by regulating the distance between mobile clamping plate 12 and fixed head 13, mobile clamping plate 12 clamp bookblock, by the bookblock after clamping, again by gluing machine 15 gluings, complete the book back gluing of bookblock, bondline thickness 1.5mm, by front cover glue on the process of the bookblock after book back gluing cover machine 16, go up again front cover, make the thick type paperbound of 532 pages.
Implement five
A kind of thick type paperbound adhesive binding method, to split the offset press printing of breadth, while preparing the thick type paperbound of 978 pages of 32K, the concrete steps of the method are:
Step (1), the signature that folding is good are placed in 1-n the station 2 of gathering leaves of a book of assembling machine 1 by page number order, described assembling machine 1 is the swing arm assembling machine, and described assembling machine 1 is 7 tower assembling machines, and every tower is three, this assembling machine 1 has 21 stations of gathering leaves of a book, and n gets 1,2,3...21; , through after association for the first time, the 1-672 page is prepared; Whole folded signature is hit together through jogging machine 4, by conveyer belt 5, transmit whole folded signature, by vibrating motor 6, the bottom of whole folded signature is hit together, advise 7 by gear the front portion of whole folded signature is hit together; Whole folded signature after hitting is together passed through to transmission conveying appliance 8, gear rule 7 are moved with whole folded signature, when whole folded signature is sent in location clamping 8, gear rule 7 are separated with whole folded signature, jogging machine 4 will keep off rule 7 and recycle, clip board equipment 9 in transmission conveying appliance 8 clamps whole folded signature, whole folded signature after clamping is milled to the back of the body through milling quill gear 10, pass through again kerve gear 11 kerves, finally by crossing upper point glue equipment 14 two ends, back to whole folded signature upper some glue respectively, bondline thickness 0.4mm, make the signature of the 1-672 page prepared for the first time.
Step (2), repetitive operation step (1) 1 time, make 673-978 page signature.
Step (3), the signature prepared for 2 times is arranged on storage page platform in order, stack, spell to obtain bookblock, send transmission conveying appliance 8 to by collection note conveyer belt, by spell bookblock through the clip board equipment 9 in transmission conveying appliance 8, clamp, by regulating the distance between mobile clamping plate 12 and fixed head 13, mobile clamping plate 12 clamp bookblock, by the bookblock after clamping, again by gluing machine 15 gluings, complete the book back gluing of bookblock, bondline thickness 1.3mm, by front cover glue on the process of the bookblock after book back gluing cover machine 16, go up again front cover, make the thick type paperbound of 978 pages.
Claims (1)
1. a thick type paperbound adhesive binding method, is characterized in that, the concrete steps of the method are:
Step (1), the signature that folding is good are placed on respectively in each station of gathering leaves of a book of assembling machine by page number order, place identical signature in each station of gathering leaves of a book, described assembling machine is the swing arm assembling machine, by assembling machine, the signature of one note one note is superimposed, and makes it become whole folded signature; Whole folded signature is hit together through jogging machine, by conveyer belt, transmit whole folded signature, by vibrating motor, the bottom of whole folded signature is hit together, by gear, advise the front portion of whole folded signature is hit together; Whole folded signature after hitting is together passed through to transmission conveying appliance, clip board equipment in transmission conveying appliance clamps whole folded signature, whole folded signature after clamping is milled to the back of the body through milling quill gear, pass through again kerve gear kerve, finally by crossing point glue equipment to the two ends, back of whole folded signature upper some glue respectively, bondline thickness 0.2～0.6mm, make the signature prepared for the first time;
Step (2), repetitive operation step (1), until all signature prepares, need being calculated as follows of times N of association:
The number of pages that in formula, P is thick type paperbound, M is the number of pages that assembling machine prepares at every turn;
Step (3), the signature prepared for N time is arranged on storage page platform in order, stack, spell to obtain bookblock, by collection note conveyer belt, send transmission conveying appliance to, by spell bookblock through the clip board equipment in transmission conveying appliance, clamp, bookblock after clamping is passed through to the gluing machine gluing again, complete the book back gluing of bookblock, bondline thickness 1.2mm～1.5mm, by front cover glue on the process of the bookblock after book back gluing cover machine, go up again front cover, make thick type paperbound.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310401384.3A CN103434296B (en) | 2013-09-05 | 2013-09-05 | Thick-type paperback gum binding method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310401384.3A CN103434296B (en) | 2013-09-05 | 2013-09-05 | Thick-type paperback gum binding method |
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| CN103434296A true CN103434296A (en) | 2013-12-11 |
| CN103434296B CN103434296B (en) | 2015-02-11 |
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| CN201310401384.3A Active CN103434296B (en) | 2013-09-05 | 2013-09-05 | Thick-type paperback gum binding method |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104085223A (en) * | 2014-07-30 | 2014-10-08 | 梁中华 | Fully-automatic bookbinding linkage line of paperboard book and bookbinding method thereof |
| CN104309328A (en) * | 2014-10-23 | 2015-01-28 | 合肥东彩印刷科技有限公司 | Paperboard feeding device |
| CN105818564A (en) * | 2016-06-02 | 2016-08-03 | 康蠡 | Binding data glue applicator for archive management |
| CN105944910A (en) * | 2016-06-13 | 2016-09-21 | 苏州格兰斯柯光电科技有限公司 | Automatic adhesive dispensing device used for PCB |
| CN107379807A (en) * | 2017-06-30 | 2017-11-24 | 四川金鹏宏达实业有限公司 | Collating glues all-in-one |
| CN108944140A (en) * | 2018-08-31 | 2018-12-07 | 北京昌联印刷有限公司 | A kind of books glue nail production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104085223A (en) * | 2014-07-30 | 2014-10-08 | 梁中华 | Fully-automatic bookbinding linkage line of paperboard book and bookbinding method thereof |
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| CN107379807A (en) * | 2017-06-30 | 2017-11-24 | 四川金鹏宏达实业有限公司 | Collating glues all-in-one |
| CN107379807B (en) * | 2017-06-30 | 2019-07-02 | 四川金鹏宏达实业有限公司 | Collating glues all-in-one machine |
| CN108944140A (en) * | 2018-08-31 | 2018-12-07 | 北京昌联印刷有限公司 | A kind of books glue nail production line |
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|---|---|
| CN103434296B (en) | 2015-02-11 |
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