JP3600569B2 - Booklet binding method - Google Patents

Booklet binding method Download PDF

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Publication number
JP3600569B2
JP3600569B2 JP2001341613A JP2001341613A JP3600569B2 JP 3600569 B2 JP3600569 B2 JP 3600569B2 JP 2001341613 A JP2001341613 A JP 2001341613A JP 2001341613 A JP2001341613 A JP 2001341613A JP 3600569 B2 JP3600569 B2 JP 3600569B2
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Japan
Prior art keywords
sheet
folding
glue
saddle
pages
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JP2003136857A (en
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勝則 市毛
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渡辺通商株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は、丁合機により頁の順序に丁合された各枚葉紙を、針金を使用しない糊綴じ方式によって綴じる中綴じ製本方法に関するものである。
【0002】
【従来の技術】
従来における中綴じ製本は、複数枚の枚葉紙を山形に折り曲げ、互いに重ね合わせたこれらの枚葉紙の折り筋部分を、針金で鉤形に綴じる方式が広く行われていたが、針金により綴じる方式は、針金の先が開いて指を怪我するなどの問題があるため、近頃では、例えば、特開昭60−109900号、特開2000−43445号などで知られるように、各枚葉紙の折り線部、つまり背の部分を互いに糊で接着するという糊綴じ方式による中綴じ製本が行われるようになってきている。
【0003】
【発明が解決すべき課題】
この糊綴じ方式による中綴じ製本は、多数の枚葉紙が互いに糊で接着されるので、針金で綴じる方式の場合のような危険性が解消されるという利点及び廃棄処理の時点で不燃物を出さないという利点を有する。
【0004】
従来の中綴じ製本のうち、針金による綴じ方式の場合は、一枚の大きな紙に、複数枚の目的とする大きさの頁を所定箇所に印刷して、次にその大きな紙を各頁の大きさに折り畳んで、各頁の中央部に折り筋が設けられるように揃え、同様にして得られた別の組の各頁を互いに折り筋上で重ねて針金で綴じ、各頁が綴じられたのちは、各頁の天地及び小口の三方を切断して各頁の折り目部分を切断除去する。
【0005】
一方、中綴じ製本のうち、糊綴じ方式による場合は、一枚の大きな紙に、複数枚の目的とする大きさの頁を所定箇所に印刷することまでは、針金による綴じ方式と同じであるが、印刷後に、この大きな紙を各頁の大きさに折り畳む前の段階で、予め、所定の各頁の折り目箇所に糊を塗布する工程と、所定の方向に折り畳んで、各頁を糊により接着する工程とを必要する。
【0006】
このように、従来の中綴じ製本では、針金による綴じ方式の場合及び糊綴じ方式による場合のいずれの場合も、その製本装置は、綴じられる紙が、一枚の大きな紙に複数枚の目的とする大きさの頁が印刷されたものであることと、この複数枚の頁が印刷された大きな紙の所定箇所に、連続的に糊を塗布できる手段を備えていること、糊が塗布された後に、この紙を所定の頁数に折り畳んで各頁を接着することのできる手段とを備えていること、を必要とする。
【0007】
このように、従来より知られる中綴じ製本機械は、複数の頁が印刷された大きな紙を折り畳むという方法から発想されているために、週刊誌のような頁数が30頁以上におよぶような冊子を製本する場合には適しているといえるが、カタログや会社案内などのような頁数が15、6頁程度以下の薄い冊子を製本する場合には、製本装置が前記のような各種の手段を備えたものであるため大型すぎて、本来であればもっと価格を安くすることができるのに、大型な装置によって頁数の少ない冊子を製本するために、どうしても製本の単価が高くならざるを得ないという問題点があった。
【0008】
【課題を解決するための手段】
本発明は、上記のような、従来における中綴じ製本の問題点を解消して、頁数の少ない薄い冊子を、糊綴じの方式によって、能率的、かつ、低価格で製本することができるようにした中綴じ製本方法の提供を目的としたものである。
【0009】
本発明はそのための、具体的手段として、丁合機により丁合された各枚葉紙を、糊綴じ方式によって綴じる中綴じ製本方法であって、丁合された各枚葉紙を、頁順序に従って丁合機の排出口から互いに重なり合うことなく、それぞれ間隔をおいて順次送り出し、次いで、丁合機から送り出された各枚葉紙を、送り出し方向に沿って頁間中央部に山形の折り筋が設けられるようにして移送し、移送の途中で各枚葉紙の折り筋上に糊を塗布し、折り筋上に糊の塗布された山形の各枚葉紙を鞍上で順次に集積して、塗布された糊により各枚葉紙を中綴じさせることを特徴とする。
【0010】
この中綴じ製本方法では、1枚が表裏左右で4頁分程度の小さい各枚葉紙を印刷機によりそれぞれ印刷して、これらの各枚葉紙を、丁合機から所定の頁順序に従って送り出すが、その際、各枚葉紙が丁合機から送り出される時に、各枚葉紙が互に重なり合わず、間隔をおいて送り出されるようにする。その結果、送り出された各枚葉紙は、移送の途中で、折り筋付設手段によって、1枚づつ送り方向に沿った頁間中央部に山形の折り筋が確実に成形され、次いで、移送される各枚葉紙の山形折り筋上に糊が正確に塗布されるので、最後の鞍上での突き揃えの工程で、糊の塗布された各枚葉紙を互いに一体的に糊綴じすることができる。
【0011】
【発明の実施の態様】
次に、本発明に係る中綴じ製本方法を図面に示す実施例について説明すると、
本発明の中綴じ製本を実施するための装置は、図2乃至図4に示すように、丁合機1と、丁合機1から送り出された枚葉紙2の中央部に、送り方向に沿った山形の折り筋3と、この折り筋3の上に糊16を塗布する手段とを備えた折り部4と、この折り部4で折られた各枚葉紙2を互いに重ね合わせるための集積部5と、この集積部5から送り出された冊子6の天地及び小口をカットするための三方断裁機7とから基本的に構成されている。
【0012】
丁合機1は、予め図示外の印刷機によって、異なる各頁毎に印刷された数種類
の枚葉紙2a,2b,2c・・・が、各受段1aに順序よく搭載されていて、各枚葉紙2a,2b,2c・・・を所定の丁合順序に従って隣接する折り部4へ向けて、図1に示すように、各枚葉紙2a,2b,2c・・・が相互に重なり合うことなく間隔Wをおいて順次送り出す。なお、丁合機1の各受段1aに搭載される各枚葉紙2a,2b,2c・・・は、それぞれ一枚で表裏左右に合計4頁分の印刷面が設けられるような大きさの紙からなっている。
【0013】
折り部4は、丁合機1から順次送り出された各枚葉紙2a,2b,2c・・・に対して、移送方向に沿った頁間中央部に山形の折り筋3を設けるための複数個の折り搬送プーリー8a,8b,8c・・・を備えている。
【0014】
これらの搬送プーリー8a,8b,8c・・・は、図5に示すように、丁合機1から送り出された枚葉紙2を折り部4へ平らなまま正確に送り込むための折り前搬送プーリー8aと、次いで、最初に小さい角度の折り筋3を設けるための折り始めめ搬送プーリー8bと、その次の、折り筋3をもっと大きな角度にするための折り途中搬送プーリー8cと、折り筋3をさらに大きな角度にするための折り完了搬送プーリー8dと、折り筋3の角度を前記折り完了搬送プーリー8dと同じとしながら、折り筋3の上縁に糊16を塗布するための糊付けノズル15を備えた最終搬送プーリー8eとからなっている。
【0015】
上記の各搬送プーリー8a,8b,8c・・・は、いずれも上下一対のプーリ
ーからなっていて、折り筋3を設けるための搬送プーリー8b,8c,8d,8eは、いずれも外周面に互いに係合する雄形の突条9b,9c,9d・・・と雌形の凹溝10b,10c,10d・・・とを有している。
【0016】
折り部4の先端で、各枚葉紙2a,2b,2c・・・を重ね合わせるための集
積部5は、鞍11と、この鞍11の下方に配置された上下動可能な折りナイフ12と、鞍11の上方に配置された折りローラ13及び折り排出ベルト14とから構成されている。なお、前記集積部5から排出された冊子6は、隣接する三方断裁機7へ送られる。
【0017】
次に、上記の装置を用いた製本方法を説明すると、まず、図1に示すように、丁合機1によって、各枚葉紙2a,2b,2c・・・を折り部4の方向へ送り出すが、その時、丁合機1の排出口において、各枚葉紙2a,2b,2c・・・が、相互に重なり合うことなく、間隔Wが設けられるようにして順次送り出す。
【0018】
丁合機1から送り出された各枚葉紙2a,2b,2c・・・は、一枚づつ隣の
折り部4へ送り出され、各搬送プーリー8a,8b,8c・・・によって中央部に折り筋3が確実に設けられたのち、折り筋3の上縁に糊付けノズル15から糊16が塗布され、次いで、集積部5の鞍11上で各頁順に重ね合わされる。
【0019】
次に、鞍11の下方に配置された折りナイフ12が、鞍11の背部の穴11a
から上方へ突出するように押し上げられるので、折り筋3に塗布した糊16により冊子6として中綴じされる。この冊子6は、折りローラ13の間を通って排出ベルト14から隣の三方断裁機7に送られ、ここで天地及び小口が切断されて製本の全工程が完了する。
【0020】
【発明の効果】
上記のように、本発明の中綴じ方法によると、丁合機によって所定の印刷頁順に印刷された枚葉紙を、丁合機1の排出口において、各枚葉紙が、相互に重なり合うことなく、間隔が設けられるようにして順次送り出すので、丁合機から送り出された枚葉紙に、折り部の搬送プーリーで直ちに折り筋を設けて、同時に折り筋の上縁に糊付けすることができ、糊綴じの方式による中綴じ製本方法を能率的、かつ、低価格で製本することができる。
【0021】
具体的には、従来の中綴じ製本方法では、多数の頁を有する一枚の大きな紙を印刷し、この紙の所定箇所に糊付けしておいてから、複数枚の頁が折り重ねられるように二重三重に折り畳み、その折り畳みの過程で各頁を接着するという作業を必要としたが、これに対し、本発明の中綴じ方法のように、印刷機により最小限の頁数の大きさの枚葉紙を印刷して、これらの枚葉紙を丁合機を用いて、頁順に従って一枚づつ重なることなく、離して送り出せば、次の段階で直ちに折り筋と糊付けとを行えるので、従来のような、多数の頁を刷れる大きな紙を印刷する必要とか、この大きな紙の所定箇所に糊付けする工程とか、この大きな紙を複数枚の頁が折り重ねられるように二重三重に折り畳む工程などを必要とせず、工場内に丁合機が備えられていれば、カタログなどのような頁数の少ない中綴じ本を、適正な低価格で能率的に製造することができる。
【図面の簡単な説明】
【図1】本発明に係る中綴じ製本方法の流れを示す工程図。
【図2】図1の製本方法に使用する装置の一部側面図。
【図3】図2に示す装置の部分の平面図。
【図4】図2に示す装置の先端に設けられる装置の他の一部の側面図。
【図5】図2の装置における各搬送プーリーの形状を示す側面図。
【符号の説明】
1:丁合機
2,2a,2b,2c・・・:枚葉紙
3:折り筋
4:折り部
5:集積部
6:冊子
7:三方断裁機
8a,8b,8c・・・:搬送プーリー
9b,9c,9d・・・:突条
10b,10c,10d・・・:凹溝
11:鞍
12:折りナイフ
13:折りローラ
14:排出ベルト
15:糊付けノズル
16:糊
[0001]
TECHNICAL FIELD OF THE INVENTION
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a saddle stitching method for binding sheets in a page order by a binding machine by a glue binding method without using wires.
[0002]
[Prior art]
In the conventional saddle stitching, a method of bending a plurality of sheets into a chevron shape and binding the folds of these stacked sheets to each other in a hook shape with a wire has been widely performed. The binding method has a problem that the tip of the wire is opened and the finger is injured. Recently, for example, as described in JP-A-60-109900 and JP-A-2000-43445, each sheet 2. Description of the Related Art Saddle stitching based on the glue binding method of bonding the fold line portions of paper, that is, the spine portions to each other with glue has been performed.
[0003]
[Problems to be solved by the invention]
The saddle stitching method using the glue binding method has an advantage that a large number of sheets are adhered to each other with glue, thereby eliminating the danger of the wire binding method and eliminating incombustible materials at the time of disposal. It has the advantage of not emitting.
[0004]
Among the conventional saddle stitching methods, in the case of the wire binding method, a plurality of pages of a desired size are printed at a predetermined location on one large sheet of paper, and then the large sheet is printed on each page. Folded to the size, aligned so that a folding line is provided at the center of each page, another set of pages obtained in the same way are overlapped on each other on the folding line and bound by wire, and each page is bound After that, the top and bottom and the fore-edge of each page are cut, and the creases of each page are cut and removed.
[0005]
On the other hand, in the saddle stitching method, in the case of the glue binding method, the same as the wire binding method until a plurality of pages of a target size are printed at predetermined positions on one large sheet of paper. However, after printing, at a stage before folding this large paper to the size of each page, a step of applying glue to the fold portion of each predetermined page in advance, folding in a predetermined direction, and gluing each page with glue Bonding step is required.
[0006]
As described above, in the conventional saddle stitching method, in both the case of the wire binding method and the case of the glue binding method, the binding apparatus is capable of binding a plurality of sheets on a single large sheet with a plurality of objects. The size of the printed page is printed, and means for continuously applying paste to a predetermined portion of the large paper on which the plurality of pages are printed are provided. It is necessary that the paper be provided with means for folding the paper into a predetermined number of pages and bonding each page.
[0007]
As described above, since the conventionally known saddle stitching machine is conceived from a method of folding large paper on which a plurality of pages are printed, the number of pages such as a weekly magazine reaches 30 or more. Although it can be said that the bookbinding apparatus is suitable for binding a booklet, when a booklet having a small number of pages of about 15 or 6 pages or less, such as a catalog or a company guide, is bound, the bookbinding apparatus may use the various types of books described above. Because it is equipped with means, it is too large and it can be cheaper than it should be, but the unit price of bookbinding has to be high for bookbinding with a small number of pages by a large device There was a problem that it was not obtained.
[0008]
[Means for Solving the Problems]
The present invention solves the above-mentioned problems of saddle stitching in the related art, so that a thin booklet with a small number of pages can be efficiently and cheaply bound by a glue stapling method. The purpose of the present invention is to provide a saddle stitching method.
[0009]
The present invention provides, as a specific means, a saddle stitching method for binding each sheet collated by a collating machine by a glue binding method, wherein each collated sheet is page-ordered. The sheets are sent out at intervals from each other without overlapping each other from the discharge port of the collating machine in accordance with the following formula. Is provided so that glue is applied on the folding line of each sheet in the middle of the transfer, and each mountain-shaped sheet with the glue applied on the folding line is sequentially accumulated on the saddle. Further, each sheet is saddle-stitched with the applied glue.
[0010]
In this saddle stitching method, each small sheet of about four pages is printed by a printing machine on the front, back, left, and right sides, and these sheets are sent out from a collating machine in a predetermined page order. However, at this time, when each sheet is fed from the collating machine, the sheets are not overlapped with each other and are sent at an interval. As a result, in the course of the transfer, each of the fed sheets is surely formed with a crease in the shape of a chevron at the center between the pages along the feed direction one by one by the crease forming means, and then transferred. Glue is accurately applied to the chevron creases of each sheet, and the glued sheets are glued together in the final butting process on the saddle. Can be.
[0011]
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Next, the embodiment of the saddle stitching method according to the present invention shown in the drawings will be described.
As shown in FIGS. 2 to 4, the apparatus for performing saddle stitch bookbinding according to the present invention includes a collating machine 1 and a central portion of a sheet 2 fed from the collating machine 1 in a feeding direction. A folding section 4 having a chevron-shaped crease 3 extending along the crease 3, a means for applying the glue 16 on the crease 3, and a sheet for folding the sheets 2 folded by the crease 4. It is basically composed of a stacking section 5 and a three-way cutting machine 7 for cutting the top and bottom and the edge of the booklet 6 sent out from the stacking section 5.
[0012]
The collating machine 1 has several types of sheets 2a, 2b, 2c,... Printed on different pages in advance by a printing machine (not shown) in order in each receiving stage 1a. .. Are directed to the adjacent folds 4 in a predetermined collating order, and the sheets 2a, 2b, 2c... Overlap each other as shown in FIG. Are sequentially sent out at intervals W. Each of the sheets 2a, 2b, 2c,... Mounted on each receiving stage 1a of the collating machine 1 has such a size that a printing surface for a total of four pages is provided on the front, back, left, and right. It is made of paper.
[0013]
The folding section 4 is provided with a plurality of folds 3 for providing a mountain-shaped folding line 3 at the center between pages along the transport direction for each sheet 2a, 2b, 2c,. Are provided with the folding conveyance pulleys 8a, 8b, 8c,.
[0014]
As shown in FIG. 5, these transport pulleys 8a, 8b, 8c,... Are used to accurately feed the sheet 2 fed from the collating machine 1 to the folding section 4 in a flat state. 8a, and then a folding start transport pulley 8b for first providing a folding line 3 having a small angle, a subsequent transporting pulley 8c for folding the folding line 3 to a larger angle, and a folding line 3 And a gluing nozzle 15 for applying the glue 16 to the upper edge of the folding line 3 while keeping the angle of the folding line 3 the same as that of the folding line 8. And a final transport pulley 8e.
[0015]
Each of the transport pulleys 8a, 8b, 8c,... Comprises a pair of upper and lower pulleys, and the transport pulleys 8b, 8c, 8d, 8e for providing the creases 3 Have engaging male ridges 9b, 9c, 9d... And female concave grooves 10b, 10c, 10d.
[0016]
The stacking unit 5 for stacking the sheets 2a, 2b, 2c... At the end of the folding unit 4 includes a saddle 11, and a vertically movable folding knife 12 disposed below the saddle 11. , A folding roller 13 and a folding discharge belt 14 arranged above the saddle 11. The booklet 6 discharged from the stacking unit 5 is sent to an adjacent three-way cutting machine 7.
[0017]
Next, a bookbinding method using the above-described apparatus will be described. First, as shown in FIG. 1, each sheet 2a, 2b, 2c. At this time, the sheets 2a, 2b, 2c,... Are sequentially sent out at the discharge port of the collating machine 1 so as to be provided with an interval W without overlapping each other.
[0018]
.. Sent out from the collating machine 1 are sent out one by one to the adjacent folding section 4 and folded to the center by the respective conveyance pulleys 8a, 8b, 8c. After the streak 3 is securely provided, the glue 16 is applied to the upper edge of the folding streak 3 from the glue nozzle 15, and is then superimposed on the saddle 11 of the stacking unit 5 in the order of each page.
[0019]
Next, a folding knife 12 arranged below the saddle 11 is moved to a hole 11a on the back of the saddle 11.
The booklet 6 is saddle stitched as the booklet 6 by the glue 16 applied to the crease 3. This booklet 6 is sent from the discharge belt 14 to the adjacent three-way cutting machine 7 through the folding rollers 13, where the top and bottom and the fore edge are cut, thereby completing the entire bookbinding process.
[0020]
【The invention's effect】
As described above, according to the saddle stitching method of the present invention, the sheets printed by the collating machine in the predetermined printing page order are overlapped with each other at the outlet of the collating machine 1. Without any gaps, so that the sheets are sent out sequentially from the collating machine, so that the folding line can be immediately provided with a folding line by the transport pulley of the folding section, and the upper edge of the folding line can be glued at the same time. In addition, the saddle stitching method using the glue binding method can be performed efficiently and at low cost.
[0021]
Specifically, in the conventional saddle stitching method, one large sheet of paper having a large number of pages is printed, glued to a predetermined portion of the paper, and then a plurality of pages are folded. It was necessary to fold the sheets in a double-triple manner and glue each page in the process of folding. On the other hand, as in the saddle stitching method of the present invention, the printing machine required a minimum number of pages. By printing the sheets and using a collating machine to send them apart without overlapping one by one according to the page order, the creases and gluing can be performed immediately in the next stage, Conventionally, it is necessary to print a large paper on which a large number of pages can be printed, or a step of gluing a predetermined portion of the large paper, or a step of folding this large paper into double and triple so that a plurality of pages can be folded. No collating machine is installed in the factory Put it, the binding present in small number of pages, such as a catalog, can be efficiently produced at a reasonable low price.
[Brief description of the drawings]
FIG. 1 is a process chart showing a flow of a saddle stitch bookbinding method according to the present invention.
FIG. 2 is a partial side view of an apparatus used in the bookbinding method of FIG. 1;
FIG. 3 is a plan view of a part of the apparatus shown in FIG. 2;
FIG. 4 is a side view of another part of the device provided at the tip of the device shown in FIG. 2;
FIG. 5 is a side view showing the shape of each transport pulley in the apparatus of FIG.
[Explanation of symbols]
1: Colling machines 2, 2a, 2b, 2c ...: sheet 3: folding line 4: folding section 6: stacking section 6: booklet 7: three-way cutting machine 8a, 8b, 8c ...: transport pulley 9b, 9c, 9d ...: ridges 10b, 10c, 10d ...: concave groove 11: saddle 12: folding knife 13: folding roller 14: discharge belt 15: gluing nozzle 16: glue

Claims (1)

丁合機により丁合された各枚葉紙を、糊綴じ方式によって綴じる中綴じ製本方法であって、丁合された各枚葉紙を、頁順序に従って丁合機の排出口から互いに重なり合うことなく、それぞれ間隔をおいて順次送り出し、次いで、丁合機から送り出された各枚葉紙を、複数個の折り搬送プーリーによって、送り出し方向に沿っ頁間中央部に山形の折り筋が設けられるようにして移送し、移送の途中で各枚葉紙の折り筋上に糊を塗布し、折り筋上に糊の塗布された山形の各枚葉紙を鞍上で順次に集積して、塗布された糊により各枚葉紙を中綴じさせることを特徴とする中綴じ本の製本方法。This is a saddle stitching method for binding each sheet collated by a collating machine by a glue binding method, wherein the collated sheets overlap with each other from an outlet of the collating machine according to a page order. Instead, each sheet sent out from the collating machine is sequentially sent out at intervals, and then a plurality of folding conveyance pulleys are provided with a mountain-shaped crease at the center between pages along the sending direction by a plurality of folding conveyance pulleys. In the middle of the transfer, glue is applied on the folding line of each sheet, and each mountain-shaped sheet with glue applied on the folding line is sequentially accumulated on the saddle and applied. A saddle-stitch bookbinding method, wherein each sheet is saddle-stitched with the applied paste.
JP2001341613A 2001-11-07 2001-11-07 Booklet binding method Expired - Fee Related JP3600569B2 (en)

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Publication number Priority date Publication date Assignee Title
EP1475331A3 (en) * 2003-05-08 2007-06-06 Maschinenbau Oppenweiler Binder GmbH & Co. KG Method and device for further treatment of sheets for the production of multi-sheet printed products
JP4213578B2 (en) * 2003-12-09 2009-01-21 渡辺通商株式会社 Saddle stitch bookbinding method and bookbinding apparatus
EP1720715B1 (en) 2004-01-28 2011-05-04 Ibis Integrated Bindery Systems LTD Process for binding sheets
JP2006315254A (en) * 2005-05-11 2006-11-24 Fukushima Printing Co Ltd Manufacturing method of booklet
JP2006315255A (en) * 2005-05-11 2006-11-24 Fukushima Printing Co Ltd Printing system of communication advertising booklet
JP5113493B2 (en) * 2007-11-09 2013-01-09 株式会社ミヤコシ Manufacturing method for booklet products
CN105644180B (en) * 2016-04-18 2017-05-10 南通三精机械制造有限公司 Book block overturning system of perfect binding linkage line
CN105711284B (en) * 2016-04-18 2017-05-10 南通三精机械制造有限公司 Gathering perfect binding linking line

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