CN103434002A - Paving and forming machine for lightweight partition board - Google Patents
Paving and forming machine for lightweight partition board Download PDFInfo
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- CN103434002A CN103434002A CN2013104066427A CN201310406642A CN103434002A CN 103434002 A CN103434002 A CN 103434002A CN 2013104066427 A CN2013104066427 A CN 2013104066427A CN 201310406642 A CN201310406642 A CN 201310406642A CN 103434002 A CN103434002 A CN 103434002A
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Abstract
The invention relates to a paving and forming machine for a lightweight partition board. The paving and forming machine comprises a rack arranged above a long-line flat-die mould, a first shell hopper, a core hopper and a second shell hopper which are arranged on the rack side by side at intervals from front to back, a first scraping board horizontally arranged at the rear part of the first shell hopper, a groove-shaped forming chamber which is horizontally formed in the rear part of the core hopper and provided with a downward opening, and a second scraping board horizontally arranged at the rear part of the second shell hopper, wherein discharging ports of the first shell hopper, the core hopper and the second shell hopper are sequentially elevated in a step shape from front to back in the height direction, and the first scraping board, the groove-shaped forming chamber and the second scraping board are also sequentially elevated in a step shape in the height direction. According to the paving and forming machine, a brand-new forming way which can be used for large-scale industrialized production is explored, and can take a route of compounding various slurries with different functions, namely the slurries with different functions can be mutually wrapped by using the paving and forming machine and the long-line flat die for producing the lightweight partition board which fully meets the requirements on the functions of the lightweight partition board, therefore the paving and forming machine can be widely applied to the production and preparation of the lightweight partition board used in construction.
Description
Technical field
The present invention relates to a kind of light cellular partition board production equipment, be specifically related to a kind ofly can realize the several functions Material cladding layering one-shot forming that paves, and can long line work continuously and the light partition plate forming machine of large-scale industrial production.
Background technology
Light partition board is to adopt light material or light construction to make, and surface density is not more than the prefabricated batten of national Specification numerical value.Light partition board should possess following functions: lightweight, high-strength, sound insulation, insulation, waterproof, fire prevention, shock resistance, hanging force, anti-cracking.Light partition board can be divided into by cross-section structure: hollow lath, solid board, composite strip plate.Hollow lath is for leaving the prefabricated batten of some perforation holes at product structure upper extending plate material length direction.Solid board be by same type of material, make without hole preform strip plate.The prefabricated batten of composite strip plate for making with two or more difference in functionality Material cladding.
The most critical issue that light partition board will solve is how to realize lightweight.At present, light cellular partition board is realized the first effective way of lightweight both at home and abroad, is to adopt hollow structure to prolong the sheet material length direction to leave some perforation holes.But there are two outstanding defects in this structure: 1) although hollow lath can alleviate wall weight, but unfavorable to insulating against sound (to the building element of cored slab, building-block and so on and the rowlock wall of building by laying bricks or stones etc., its internal cavity can not think it is the air layer that can play the sound insulation effect by mistake.Because be the rigidly connected overhead speaker of a hundred per cent around these cavitys, do not play the elastic reaction of air layer fully); 2) hollow lath is that body of wall is hung weight and brought very big inconvenience.Realizing the second effective way of lightweight, is to adopt light material, and way is that Binder Materials is carried out to physics or chemical blowing usually, then it is carried out to steam press maintenance, forms microcellular structure.But also there is outstanding defect in this structure: compression strength, tensile strength are all lower, and cracking resistance is poor, and its application is subject to certain limitation.Realizing the 3rd effective way of lightweight, is to walk compound route, with two or more difference in functionality material, carries out compound.Compound common way is combined prefabricated component and slip material, or with slip, prefabricated component is wrapped up, or with prefabricated component, slip is wrapped up.But also there is open defect in this mode: can not perfect adaptation between prefabricated component and slip, and compression strength, tensile strength, anti-cracking performance are poor, and hanging force is poor, and there is larger hidden danger in its durability.
In sum, all there is larger defect in molding mode more commonly used at present both at home and abroad, and productivity ratio is low, labour intensity is large, is not suitable for large-scale industrial production.
Summary of the invention
For the problems referred to above, the purpose of this invention is to provide and a kind ofly can realize the several functions Material cladding layering one-shot forming that paves, and can long line work continuously and the light partition plate forming machine of large-scale industrial production.
For achieving the above object, the present invention takes following technical scheme: a kind of light cellular partition board forming machine that paves, it is characterized in that, this forming machine that paves comprises: the frame that is arranged at long line flat mould top, be arranged at intervals at side by side from front to back the first shell hopper on described frame, core material bucket and the second shell hopper, be horizontally placed on first strike-off stick at the discharging opening rear portion of described the first shell hopper, be horizontally placed on the discharging opening rear portion of described core material bucket and the core body flute profile forming cavity that Open Side Down, and the second strike-off stick that is horizontally placed on the discharging opening rear portion of described the second shell hopper, wherein, the discharging opening of described the first shell hopper, core material bucket and the second shell hopper is from front to back step-like on short transverse to be raised successively, and the discharging opening of described core material bucket is slightly less than the discharging opening of described the first shell hopper on width, described the first strike-off stick, core body flute profile forming cavity and the second strike-off stick also are scalariform and raise successively on short transverse.
In a preferred embodiment, this forming machine that paves also comprises: mechanism is laid by the lower floor rotated on the described frame be arranged at described the first shell hopper front portion, and mechanism is laid on the upper strata be arranged on the described frame at described the second shell hopper rear portion; Described lower floor lays in mechanism and upper strata laying mechanism and is wound with and strengthens the net sheet, and described enhancing net sheet one end is fixed in the starting end of described long line flat mould.
In a preferred embodiment, this forming machine that paves also comprises: be arranged at the rising stem of choosing on the described frame of described shell hopper front portion, and mechanism is laid on the upper strata of rotating on the described frame that is arranged at described the second shell hopper rear portion; Described choose the mould of rising stem a little more than described long line flat mould at the bottom of, and described choosing below the enhancing net sheet of rising stem on being placed at the bottom of the mould that is laid in advance described long line flat mould; Described upper strata is laid in mechanism and is wound with another enhancing net sheet, and described another strengthens the starting end that net sheet one end is fixed in described long line flat mould.
In a preferred embodiment, above the discharging opening near described the first shell hopper and the second shell hopper, each rotates a feeding roller is set, rotate above the discharging opening of described core material bucket a material toggling roller that is laid with plectrum is set, the rotating shaft of described feeding roller and material toggling roller is connected with the motor output shaft on being fixed on described frame by transmission mechanism respectively.
In a preferred embodiment, the discharging opening of described the first shell hopper and the second shell hopper is set to narrower in the longitudinal direction, more effectively to control the discharging speed of housing slip; The discharging opening of described core material bucket is set to wider in the longitudinal direction, to make more easily the core body slip, falls.
In a preferred embodiment, the distance that described the first strike-off stick arrives at the bottom of described long line flat mould mould is 15-30mm, the distance that described flute profile forming cavity base plate arrives at the bottom of described long line flat mould mould is 75-90mm, and the distance that described the second strike-off stick arrives at the bottom of described long line flat mould mould is 90-120mm.
In a preferred embodiment, the distance that described flute profile forming cavity biside plate is helped to described long line flat mould mould is 10-40mm.
In a preferred embodiment, the described forming machine that paves is portable structure, and described long line flat mould is stationary structure, and the bottom surface of described frame is provided with the several rows travelling wheel, and the described forming machine that paves can at the uniform velocity move on described long line flat mould.
In a preferred embodiment, the described forming machine that paves is stationary structure, and described long line flat mould is portable structure, and the described forming machine that paves is fixed in the top of described long line flat mould, and described long line flat mould is rectilinear translation at the uniform velocity.
The present invention is owing to taking above technical scheme, and it has the following advantages:
1, the present invention can realize that light cellular partition board realizes that on long line flat mould pave one-shot forming and long line of several functions Material cladding work continuously, be proven the making sheet ability that can reach 10 linear meters per minute, therefore can realize large-scale industrial production.
2, the present invention can make the housing feed pulp layer on top layer and the once-combined moulding of core body feed pulp layer in intermediate layer, and housing slip and core body slip can be Binder Materials of the same race, and the connectivity between each layer is very strong, the wallboard steady quality; Simultaneously, the present invention can also use continuous net trellis enhancement layer, and the housing feed pulp layer on enhancement layer and top layer also can once-combined moulding.
3, the present invention not only can coordinate the long line tiling in the horizontal direction of long line flat mould, multiple-layer stacked in vertical direction, thus reduced widely the usable floor area of factory building; In addition, many stacked long line flat moulds can form cellar for storing things body formula structure, therefore can utilize the hydration reaction heat release of light cellular partition board self to carry out maintenance in original place, and reduce the time of staying of light cellular partition board on mould, improve the mould turnover rate.
4, the present invention can, so that all operations can both complete in original place on long line flat mould, can not only further improve the mould turnover rate, and improve production efficiency.
5, the shaping machine structure that paves of the present invention is simple, light-duty small and exquisite, easy to operate, has not only overcome conventional wallboard shaping machine structure bulky complex, irremovable shortcoming, and greatly reduce labour intensity, and saved the labour, reduced production cost.
6, the prepared light cellular partition board of the present invention not only has the characteristics such as lightweight, high-strength, sound insulation, waterproof, fire-resistant, insulation, and energy-conserving and environment-protective, low cost.
In sum, can explore brand-new a, molding mode that can carry out large-scale industrial production by the present invention, and can walk multiple difference in functionality slip and carry out compound route, with pave forming machine and long line flat-die, the slip of difference in functionality is wrapped up mutually, make and meet the light cellular partition board that light partition board should possess function fully, therefore can be widely used in the manufacture of light cellular partition board for building.
The accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is carried out to detailed describing.Yet only providing in order to understand better the present invention of accompanying drawing is provided, they not should be understood to limitation of the present invention.
Fig. 1 is overall structure schematic diagram of the present invention.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is described in detail.
Fig. 1 has shown that, according to the forming machine 100 that paves provided by the invention, this forming machine 100 that paves comprises a frame 1, and the bottom surface of frame 1 is provided with road wheel 2, is arranged at intervals with side by side from front to back shell hopper 3, core material bucket 4 and shell hopper 5 on frame 1.Wherein, the discharging opening of shell hopper 3, core material bucket 4 and shell hopper 5 is from front to back step-like on short transverse to be raised successively, and the discharging opening of core material bucket 4 is slightly less than the discharging opening of shell hopper 3 on width.Above the discharging opening near shell hopper 3 and shell hopper 5, each rotates a feeding roller 6 is set, rotate above the discharging opening of core material bucket 4 a material toggling roller 7 that is laid with plectrum is set, the rotating shaft of feeding roller 6 and material toggling roller 7 is connected with motor 9 output shafts on being fixed on frame 1 by transmission mechanism 8 respectively.The discharging opening rear horizontal of shell hopper 3 be provided with a strike-off stick 10, the discharging opening rear horizontal of core material bucket 4 be provided with a flute profile forming cavity 11 that Open Side Down, flatly be provided with a strike-off stick 12 in the discharging opening front portion of shell hopper 5, and strike-off stick 10, flute profile forming cavity 11 and strike-off stick 12 also are scalariform and raise successively on short transverse.
In a preferred embodiment, shell hopper 3 and shell hopper 5 are used for injecting the housing slip, and core material bucket 4 is used for injecting the core body slip, be generally the more liquid slips such as the mixed earth of glass bead due to the housing slip, and the core body slip is generally the poor slips of mobility such as the mixed earth of granular polystyrene, therefore the discharging opening of shell hopper 3 and shell hopper 5 can be set in the longitudinal direction narrower, more effectively to control the discharging speed of housing slip; The discharging opening of core material bucket 4 is set in the longitudinal direction wider, falls to make more easily the core body slip.
In a preferred embodiment, the strike-off stick of shell hopper 3 10 be 15-30mm to the distance at the bottom of mould, and flute profile forming cavity 11 base plates of core material bucket 4 are 75-90mm to the distance at the bottom of mould, the strike-off stick 12 of shell hopper 5 arrive at the bottom of mould apart from being 90-120mm.
In a preferred embodiment, flute profile forming cavity 11 biside plates of core material bucket 4 are 10-40mm to the distance of mould side.
In use, its workflow is as follows in the present invention:
1) mould that forming machine 100 is placed on the starting end of long line flat mould by road wheel 2 that at first will pave is helped, and then by batcher, in shell hopper 3 and shell hopper 5, injects the housing slip, in core material bucket 4, injects the core body slip.
2) start the motor 9 be connected with material toggling roller 7 with feeding roller 6, the rotation by feeding roller 6 and material toggling roller 7 evenly falls the slip in cement bucket 3,4 and core material bucket 4.
3) drive the forming machine 100 that paves at the uniform velocity to advance on long line flat mould, now shell hopper 3 is constantly to the housing slip that paves in long line flat mould, and, after the strike-off stick 10 at shell hopper 3 rear portions strikes off, form and there is certain thickness lower house feed pulp layer at the bottom of mould.
4) core material bucket 4 also constantly paves the core body slip on the lower house feed pulp layer, because the mobility of core body slip is poor and plasticity is stronger, therefore the core body slip is after flute profile forming cavity 11 extruding at core material bucket 4 rear portions, form and there is certain thickness lath-shaped core body feed pulp layer on the lower house feed pulp layer, and leave certain gap between two side form sides of the both sides of core body feed pulp layer and long line flat mould.
5) meanwhile, shell hopper 5 also constantly paves the housing slip on core body feed pulp layer surface, and, after the strike-off stick 12 of shell hopper 5 front portions strikes off, on the core body feed pulp layer, forms and have certain thickness upper shell feed pulp layer.In addition, more liquid due to the housing slip, a part of housing slip can flow in the gap of core body feed pulp layer between helping with mould automatically, thereby also forms and have certain thickness housing feed pulp layer in the both sides of core body feed pulp layer.
6) will pave forming machine 100 is at the uniform velocity slided to the end of long line flat mould by the starting end of long line flat mould after and shut down, thereby complete light cellular partition board working continuously on long line flat mould, the on-the-spot compound one-shot forming that paves.
7) after the long line flat mould that paved, can be at this long line flat mould long line flat mould that superposes again, and repeat above-mentioned steps 1)-6), the rest may be inferred ...
In addition, when needs, in light cellular partition board, set up while strengthening the net sheet, can on the frame 1 of shell hopper 3 front portions, rotate lower floor's laydown machine structure 13 is set, rotate on the frame 1 at shell hopper 5 rear portions simultaneously a upper strata laying mechanism 14 is set, lower floor lays in mechanism 13 and upper strata laying mechanism 14 and is wound with respectively and strengthens the net sheet.When paving light cellular partition board, an end that strengthens the net sheet is walked around respectively after the discharging of shell hopper 5 and shell hopper 3 to the starting end that is fixed on long line flat mould.Lower floor lays mechanism 13 and upper strata and lays mechanism 14 and constantly rotate in forming machine 100 traveling process that pave, thereby make to strengthen the net sheet, embeds respectively in the housing slip that the discharging opening by shell hopper 3 and shell hopper 5 flows out, to play humidification.
In a preferred embodiment, also can replace lower floor to lay mechanism 13 by the rising stem (not shown) of choosing on the frame 1 that is arranged on shell hopper 3 front portions, and at the bottom of choosing the mould of rising stem a little more than long line flat mould.Now can be in advance at the bottom of the mould of long line flat mould, lay one and strengthen the net sheet, and will choose rising stem be positioned over this enhancing net sheet below.In forming machine 100 traveling process that pave, choose rising stem this enhancing net sheet is provoked slightly, thereby make this enhancing net sheet embedding in the housing slip of the discharging opening outflow of shell hopper 3.
In a preferred embodiment, the forming machine 100 that paves can be also stationary structure, and long line flat mould is portable structure, and the forming machine 100 that now will pave is fixed on the top of long line flat mould, and long line flat mould is rectilinear translation at the uniform velocity.
The present invention only describes with above-described embodiment; the structure of each parts, setting position and connection thereof all can change to some extent; on the basis of technical solution of the present invention; all improvement of indivedual parts being carried out according to the principle of the invention and equivalents, all should not get rid of outside protection scope of the present invention.
Claims (9)
1. the light cellular partition board forming machine that paves, is characterized in that, this forming machine that paves comprises:
Be arranged at the frame of long line flat mould top,
Be arranged at intervals at side by side from front to back the first shell hopper, core material bucket and the second shell hopper on described frame,
Be horizontally placed on first strike-off stick at the discharging opening rear portion of described the first shell hopper,
Be horizontally placed on the discharging opening rear portion of described core material bucket and the flute profile forming cavity that Open Side Down, and
Be horizontally placed on second strike-off stick at the discharging opening rear portion of described the second shell hopper;
Wherein, the discharging opening of described the first shell hopper, core material bucket and the second shell hopper is from front to back step-like on short transverse to be raised successively, and the discharging opening of described core material bucket is slightly less than the discharging opening of described the first shell hopper on width; Described the first strike-off stick, flute profile forming cavity and the second strike-off stick also are scalariform and raise successively on short transverse.
2. a kind of light cellular partition board as claimed in claim 1 forming machine that paves, is characterized in that, this forming machine that paves also comprises:
Mechanism is laid by the lower floor that rotation is arranged on the described frame of described the first shell hopper front portion, and
Mechanism is laid on the upper strata that rotation is arranged on the described frame at described the second shell hopper rear portion;
Described lower floor lays in mechanism and upper strata laying mechanism and is wound with respectively and strengthens the net sheet, and described enhancing net sheet one end is fixed in the starting end of described long line flat mould.
3. a kind of light cellular partition board as claimed in claim 1 forming machine that paves, is characterized in that, this forming machine that paves also comprises:
Be arranged at the rising stem of choosing on the described frame of described shell hopper front portion, and
Mechanism is laid on the upper strata that rotation is arranged on the described frame at described the second shell hopper rear portion;
Described choose the mould of rising stem a little more than described long line flat mould at the bottom of, and described choosing below the enhancing net sheet of rising stem on being placed at the bottom of the mould that is laid in advance described long line flat mould; Described upper strata is laid in mechanism and is wound with another enhancing net sheet, and described another strengthens the starting end that net sheet one end is fixed in described long line flat mould.
4. a kind of light cellular partition board as described as claim 1 to 3 any one forming machine that paves, it is characterized in that, above the discharging opening near described the first shell hopper and the second shell hopper, each rotates a feeding roller is set, rotate above the discharging opening of described core material bucket a material toggling roller that is laid with plectrum is set, the rotating shaft of described feeding roller and material toggling roller is connected with the motor output shaft on being fixed on described frame by transmission mechanism respectively.
5. a kind of light cellular partition board as described as claim 1 to 4 any one forming machine that paves, is characterized in that, the discharging opening of described the first shell hopper and the second shell hopper is set to narrower in the longitudinal direction, more effectively to control the discharging speed of housing slip; The discharging opening of described core material bucket is set to wider in the longitudinal direction, to make more easily the core body slip, falls.
6. a kind of light cellular partition board as described as claim 1 to 5 any one forming machine that paves, it is characterized in that, the distance that described the first strike-off stick arrives at the bottom of described long line flat mould mould is 15-30mm, the distance that described flute profile forming cavity base plate arrives at the bottom of described long line flat mould mould is 75-90mm, and the distance that described the second strike-off stick arrives at the bottom of described long line flat mould mould is 90-120mm.
7. a kind of light cellular partition board as described as claim 1 to 6 any one forming machine that paves, is characterized in that, described flute profile forming cavity biside plate is 10-40mm to the distance of described long line flat mould mould side.
8. a kind of light cellular partition board as described as claim 1 to 7 any one forming machine that paves, it is characterized in that, the described forming machine that paves is portable structure, and described long line flat mould is stationary structure, the bottom surface of described frame is provided with the several rows travelling wheel, and the described forming machine that paves can at the uniform velocity move on described long line flat mould.
9. a kind of light cellular partition board as described as claim 1 to 7 any one forming machine that paves, it is characterized in that, the described forming machine that paves is stationary structure, and described long line flat mould is portable structure, the described forming machine that paves is fixed in the top of described long line flat mould, and described long line flat mould is rectilinear translation at the uniform velocity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310406642.7A CN103434002B (en) | 2013-09-09 | 2013-09-09 | A kind of light cellular partition board paves forming machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310406642.7A CN103434002B (en) | 2013-09-09 | 2013-09-09 | A kind of light cellular partition board paves forming machine |
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| CN103434002A true CN103434002A (en) | 2013-12-11 |
| CN103434002B CN103434002B (en) | 2015-09-02 |
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| CN201310406642.7A Active CN103434002B (en) | 2013-09-09 | 2013-09-09 | A kind of light cellular partition board paves forming machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202671A (en) * | 2019-06-25 | 2019-09-06 | 佛山建能机电设备有限公司 | A kind of apparatus for distributing of entire body ceramic tile |
| CN115478461A (en) * | 2022-09-06 | 2022-12-16 | 广西交科集团有限公司 | Double-deck concrete stand machine |
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| JPH09234716A (en) * | 1996-02-29 | 1997-09-09 | Natl House Ind Co Ltd | Manufacture of ceramic product |
| CN201042828Y (en) * | 2007-05-17 | 2008-04-02 | 姚明起 | Multifunctional laminboard forming machine |
| CN201287381Y (en) * | 2008-11-11 | 2009-08-12 | 邢思银 | Light energy conservation wallboard joint production shaping machine |
| CN102888943A (en) * | 2012-10-22 | 2013-01-23 | 马鞍山十七冶工程科技有限责任公司 | Preparation method of lightweight composite wallboard |
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2013
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2033037U (en) * | 1988-02-02 | 1989-02-22 | 马剑东 | Paving device for building-block |
| JPH09234716A (en) * | 1996-02-29 | 1997-09-09 | Natl House Ind Co Ltd | Manufacture of ceramic product |
| CN201042828Y (en) * | 2007-05-17 | 2008-04-02 | 姚明起 | Multifunctional laminboard forming machine |
| CN201287381Y (en) * | 2008-11-11 | 2009-08-12 | 邢思银 | Light energy conservation wallboard joint production shaping machine |
| CN102888943A (en) * | 2012-10-22 | 2013-01-23 | 马鞍山十七冶工程科技有限责任公司 | Preparation method of lightweight composite wallboard |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202671A (en) * | 2019-06-25 | 2019-09-06 | 佛山建能机电设备有限公司 | A kind of apparatus for distributing of entire body ceramic tile |
| CN115478461A (en) * | 2022-09-06 | 2022-12-16 | 广西交科集团有限公司 | Double-deck concrete stand machine |
| CN115478461B (en) * | 2022-09-06 | 2024-01-16 | 广西交科集团有限公司 | Double-deck concrete stand material machine |
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| CN103434002B (en) | 2015-09-02 |
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