CN202357258U - Vertical mold machine for lightweight composite sandwich wallboard - Google Patents
Vertical mold machine for lightweight composite sandwich wallboard Download PDFInfo
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- CN202357258U CN202357258U CN2011204637398U CN201120463739U CN202357258U CN 202357258 U CN202357258 U CN 202357258U CN 2011204637398 U CN2011204637398 U CN 2011204637398U CN 201120463739 U CN201120463739 U CN 201120463739U CN 202357258 U CN202357258 U CN 202357258U
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- shuttering
- sandwich wallboard
- formwork erection
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Abstract
The utility model discloses a vertical mold machine for a composite lightweight sandwich wallboard, and belongs to the field of novel building material machinery. The vertical mold machine consists of a wallboard mold set and a core plate centering device, wherein the centering device comprises a core plate centering operation mechanism and an operating mechanism. The novel wall material manufacturing equipment has the characteristics of high mechanization degree, novel design, low investment, high yield and the like, is easy to operate, reduces the labor intensity; and the product produced by the equipment has excellent comprehensive performances such as energy conservation, environment friendliness, benefiting to waste, low volume weight, good mechanical property, heat insulation and sound insulation. The vertical mold machine disclosed by the utility model solves the problem that the vertical mold machine cannot be used for manufacturing the composite lightweight sandwich wallboard. The vertical mold machine has great popularization and use value and a broad market prospect.
Description
Technical field
The utility model relates to the building material mechanical field, a kind of specifically lightweight compound sandwich wallboard formwork erection machine.
Background technology
Light trabs have sound insulation, heat insulation, light weight, high-strength, joint is native, energy-conservation, sharp useless, environmental protection, improve series of advantages such as building function and increase house usable floor area; The Light trabs area is big; Adopt consolidation service; Save and build operation and wall plastering operation by laying bricks or stones,, compare operating efficiency with concrete block masonry and can improve more than five times so speed of application is fast.Yet mostly existing Light trabs is hollow wall panel, owing to receive the influence of the temperature difference and humidity in use to be prone to contraction distortion, the crack can appear in jointing positions in the later stage use, and can cause wall hanging furniture and household electrical appliances dangerous; Organic plates such as single in addition use polystyrene foam plate are as the compound core walling that adds of core, because the organic plates mechanical strength is low, the inorganic of surface layer and core organic foam plate do not have affinity, in conjunction with the not good existence defective the same with cored slab.In the traditional mechanical process units owing between built-in core pipe and the making sheet machinery a lot of slits are arranged; Slurry oozes out the pollution that causes waste and working environment; Particularly artificially in the traditional processing technology wear, the high strength operation of drawing core pipe, waste time and energy, have shortcomings such as production efficiency is low, labour cost height; Even mechanically actuated, having also that investment is big, floor space is big, power consumption is big etc. increases the disadvantage of production cost.Lightweight compound sandwich wallboard is to add building cementing material by industrial and agricultural waste or inexpensive light-weight aggregate; Through physics or chemical blowing, to mix back maintenance moulding under specified temp and humidity and process the plate core, the top layer has affine inner core plates by several kinds; And suitable compound the processing of building foamed cement material of doing wall covering with environmental protection, safety; Be added with the fiber reinforcement material in the skin-material, its toughness remedies the fragility of inner core, and the intensity of inner core improves the whole each item index of wallboard greatly; The two combination brings out the best in each other, and improves mechanical properties such as anti-folding, anti-impact greatly.As new wall material; Each item performance all is superior to light hollow slab; Especially be that cored slab can not be compared aspect the anti-contraction distortion, this also is the unsolved always difficult problem of light hollow wall plate, and this advantage of light compound wall material has successfully solved the distortion of traditional lightweight wallboard and shunk a crack difficult problem that produces; Save the various complicated connecting method that designs in order to eliminate contraction distortion stress, so composite lightweight wall plate is the certainty that replaces hollow wall panel.The existing production technology mechanization degree of lightweight compound sandwich wallboard is not high, is mostly manual work, and production efficiency is low, has seriously restricted the popularization and application of this excellent product; Adopt manual very out-of-flatness of lightweight compound sandwich wallboard product surface; Be difficult to be up to state standards and instructions for use; Existing a kind of production lightweight compound sandwich wallboard machinery adopts the compound pipelining of flat-die, because Light trabs adopts foam process; Mould must be arranged and need certain shaping time of resting; So the extrusion modling production technology of flat-die machinery makes product be difficult to reach all even dimensional standardization of density, using through experiment proves the pipelining that does not form real meaning, and lightweight compound sandwich wallboard formwork erection machine does not also occur at present.
Summary of the invention
The purpose of the utility model is to overcome the deficiency of prior art, and a kind of structure and lightweight compound sandwich wallboard formwork erection machine simple to operate, that effectively reduce labour intensity, enhance productivity are provided.
The technical scheme of the utility model is following:
Lightweight compound sandwich wallboard formwork erection machine; Putting middle device by wallboard set of molds and central layer forms; Shuttering, left and right sides shuttering and base before and after wherein the wallboard set of molds comprises, operating mechanism was formed during Working mechanism was put with central layer during device was put by central layer during central layer was put, and central layer is put middle Working mechanism and is arranged on the shuttering of front and back; Operating mechanism was arranged on the shuttering of the left and right sides during central layer was put, and the front and back shuttering is connected on the base through hinge.
Working mechanism was formed by importing location hand, lifting location hand, set screw and axle during said central layer was put, and imported the location hand and promoted the location hand and be fixed on the axle, and on the shuttering, set screw was arranged on to promote and locatees on hand before and after spool box was located at.
Said importing location hand is the fanning strip of symmetry.
Said set screw is provided with locknut.
The importing of Working mechanism location hand collar extension was near the die wall of left and right sides shuttering during said central layer was put, and internal orifice equals central layer thickness, and collar extension and internal orifice are provided with the importing inclined-plane.
Operating mechanism was made up of a driving wheel and a driven pulley during said central layer was put, and driving wheel is arranged on the shuttering of the outermost left and right sides, and driven pulley is arranged on an end of axle.
The driving wheel of operating mechanism was provided with operating rocker handle during said central layer was put.
The driving wheel of operating mechanism was provided with unidirectional lock during said central layer was put, and unidirectional locking is provided with switch.
Said front and back shuttering is provided with aperture.
Operating mechanism and electric gear shift(ing), hydraulic means fitted in automatically controlled automation mechanized operation during said central layer was put.
The advantage of the utility model is: 1, adopt the four-dimension to put middle method, the location is accurate in putting, and the product surface material thickness and the density of production are even, and surface smoothness is good, good mechanical performance; 2, equipment is compact to design, shortens the technological process of production, takes up an area of for a short time, and mechanization degree is high, and is simple to operate, reduces labour intensity greatly, enhances productivity more than 1 times than cored slab formwork erection machine, than the manual production raising more than 10 times; 3, the built-in core pipe of cancellation reduces the slurry waste, saves that wearing of one high strength operation or main equipment pulled out, cleaning and coating release agent operation, has not only alleviated cost of labor but also reduced equipment investment, is existing cored slab equipment reform new way; 4, central layer is to add building cementing material by industrial and agricultural waste or inexpensive light-weight aggregate; Through physics or chemical blowing, mix the back and under specified temp and humidity, process, both reduced product cost; Respond the useless requirement of national energy-saving ring Poly again; Use the air-entrained concrete building block production technology and make the plate core, because wallboard is higher than building block economic benefit, so be the optimal selection of existing aerated-block factory new-added item; 5, use novel optimization composite wall material technology through the product of the utility model machinery production; The cost of material is low owing to core, surface layer quality material uniform and thin; Use amount reduces, so integrated cost is equal to cored slab, and is lower than with the material composite plate; Product each item technical indicator but is superior to cored slab greatly, performances such as especially anti-contraction distortion, shock resistance, bending resistance failing load and hanging force.
Description of drawings Fig. 1 is the utility model perspective view;
Fig. 2 is a Working mechanism side view during the utility model is put;
Fig. 3 is the vertical view during operation during working rig was set up during the utility model was put;
Fig. 4 is the front view during Working mechanism pouring practice during the utility model is put.
The specific embodiment further describes the utility model below in conjunction with the description of drawings and the specific embodiment.
Can find out the overall structure of the utility model by Fig. 1; Lightweight compound sandwich wallboard formwork erection machine; Putting middle device by wallboard set of molds and central layer forms; Shuttering 6, left and right sides shuttering 9 and base 15 before and after wherein the wallboard set of molds comprises, operating mechanism was formed during Working mechanism was put with central layer during device was put by central layer during central layer was put, and central layer is put middle Working mechanism and is arranged on the shuttering 6 of front and back; Operating mechanism was arranged on the left and right sides shuttering 9 during central layer was put, and front and back shuttering 6 is connected on the base 15 through hinge 14.
Working mechanism was formed by importing location hand 1, lifting location hand 7, set screw 4 and axle 3 during said central layer was put; Importing location hand 1 is fixed on the axle 3 with lifting location hand 7; Spool box 8 is located on the shuttering 6 of front and back; Set screw 4 is arranged on and promotes on the hand 7 of location, promotes central layer 18 in the middle position of die cavity 13.
Can know that by Fig. 2 to Fig. 4 said importing location hand 1 is the fanning strip of symmetry.
Said set screw 4 is provided with locknut 5 and prevents that screw is loosening.
Importing location hand 1 collar extension of Working mechanism was near the die wall of left and right sides shuttering 9 during said central layer was put, and internal orifice equals central layer 18 thickness, and collar extension and internal orifice are provided with and import inclined-plane 2, be convenient to that central layer 18 imports and about put.
Operating mechanism was made up of a driving wheel 10 and a driven pulley 11 during said central layer was put; Driving wheel 10 is arranged on the outermost left and right sides shuttering 9; Driven pulley 11 is arranged on an end of axle 3; Shuttering 6 and driven pulley 11 jogglewords before and after closing, according to the ratio of laborsaving needs design driving wheel 10 less than driven pulley 11, driven pulley 11 can be made into fan-shaped according to impulse stroke.
The driving wheel 10 of operating mechanism was provided with operating rocker handle 12 during said central layer was put.
The driving wheel 10 of operating mechanism was provided with unidirectional lock 16 during said central layer was put, and unidirectional lock 16 is provided with switch, and unidirectional lock 16 switches are after when promoting central layer 18, finding to produce error, to be convenient to return readjust and to design.
Said front and back shuttering is provided with aperture 17, is used to strengthen the central layer 18 that fixedly light weight intensity is low, and drill rod penetrates the reinforcement locating effect by aperture 17 during operation, prevents core material distortion and come-up, blocks with screw when not using aperture.
Operating mechanism and electric gear shift(ing), hydraulic means fitted in automatically controlled automation mechanized operation during said central layer was put.
Respectively corresponding each die cavity 13 of Working mechanism during said central layer is put is formed central layer side by side according to number of molds and is put middle Working mechanism group.
During work, Working mechanism was as shown in Figure 3 during central layer was put, and shuttering 6 before and after the side of closing imports location hand 1 facing to central layer 18 inlets; Import inclined-plane 2 perpendicular to die cavity 13 bottom surfaces, central layer 18 die cavity 13 of packing into, along the left and right sides shuttering 9, go into to import location hand 1 through importing inclined-plane 2, importing location hand 1 has certain width; Can set upright central layer 18 naturally, treat that whole central layers 18 go into mould, during adjustment central layer 18 is put; The shuttering 6 before and after the opposite side that closes, a biconditional operation two ends central layer is put middle Working mechanism then, and two horizontal location screws 4 withstand central layer 18 simultaneously; Locate hand 1 with importing and in rotating distance, keep synchronous coordination work, accomplish at last to promote and puts the middle central layer 18 of locating, like the perfect state on Fig. 2, the formation of template shown in 4 plane; Carry out the cast of surface layer gelling slurry, through initial set maintenance moulding, die sinking is got plate and is circulated next time.Workflow: Close the side of the front and rear vertical load core → Templates → turn left along the slope into the vertical template is imported into the hand so centered around the other side → close the template and import hand stand centered → Adjust to enhance hand positioning screw top to bottom and core centered → → utilize core operating institutions operating mechanism centered around the vertical rotating linkage template centered on the core operating institutions → while completing core upgrade, centered collaborative excessive and import positioning recovery of hand with the template form a planar surface layer of cementitious materials → → cover template casting mold forming → take conservation board.Design the ratio of driving wheel 10 on demand in the operating mechanism during central layer is put, can obtain laborsaving and damping location double action less than driven pulley 11.Prop up central layer 18 at set screw 4 and need add high pulling torque to the impulse stroke that promotes stop; So prepare a boosting-rod that can make up with the operating rocker handle 12 on the driving wheel 10; In order to improve the mechanical automation degree; Can dispose electric control system, utilize combination actuators such as electric gear shift(ing) or hydraulic means.Machinery bed 15 inside are provided with the upright closing device of template and belong to prior art and repeat no more.
Claims (10)
1. lightweight compound sandwich wallboard formwork erection machine; It is characterized in that: device is formed in being put by wallboard set of molds and central layer; Shuttering (6), left and right sides shuttering (9) and base (15) before and after wherein the wallboard set of molds comprises; Operating mechanism was formed during Working mechanism and central layer were put during device was put by central layer during central layer was put; On the shuttering (6), operating mechanism was arranged on the left and right sides shuttering (9) during central layer was put before and after Working mechanism was arranged on during central layer was put, and front and back shuttering (6) is connected on the base (15) through hinge (14).
2. lightweight compound sandwich wallboard formwork erection machine as claimed in claim 1; It is characterized in that: Working mechanism was formed by importing location hand (1), lifting location hand (7), set screw (4) and axle (3) during central layer was put; Import location hand (1) and promote location hand (7) and be fixed on the axle (3); On the shuttering (6), set screw (4) was arranged on and promotes on the location hand (7) before and after spool box (8) was located at.
3. lightweight compound sandwich wallboard formwork erection machine as claimed in claim 2 is characterized in that: import the fanning strip of location hand (1) for symmetry.
4. like claim 2 or 3 described lightweight compound sandwich wallboard formwork erection machines, it is characterized in that: set screw (4) is provided with locknut (5).
5. lightweight compound sandwich wallboard formwork erection machine as claimed in claim 2; It is characterized in that: the importing of Working mechanism location hand (1) collar extension was near the die wall of left and right sides shuttering (9) during central layer was put; Internal orifice equals central layer (18) thickness, and collar extension and internal orifice are provided with and import inclined-plane (2).
6. lightweight compound sandwich wallboard formwork erection machine as claimed in claim 1; It is characterized in that: operating mechanism was made up of a driving wheel (10) and a driven pulley (11) during central layer was put; Driving wheel (10) is arranged on the outermost left and right sides shuttering (9), and driven pulley (11) is arranged on an end of axle (3).
7. lightweight compound sandwich wallboard formwork erection machine as claimed in claim 6 is characterized in that: the driving wheel (10) of operating mechanism was provided with operating rocker handle (12) during central layer was put.
8. like claim 6 or 7 described lightweight compound sandwich wallboard formwork erection machines, it is characterized in that: the driving wheel (10) of operating mechanism was provided with unidirectional lock (16) during central layer was put, and unidirectional lock (16) is provided with switch.
9. lightweight compound sandwich wallboard formwork erection machine as claimed in claim 1, it is characterized in that: the front and back shuttering is provided with aperture (17).
10. lightweight compound sandwich wallboard formwork erection machine as claimed in claim 1 is characterized in that: operating mechanism and electric gear shift(ing), hydraulic means fitted in automatically controlled automation mechanized operation during central layer was put.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204637398U CN202357258U (en) | 2011-11-21 | 2011-11-21 | Vertical mold machine for lightweight composite sandwich wallboard |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204637398U CN202357258U (en) | 2011-11-21 | 2011-11-21 | Vertical mold machine for lightweight composite sandwich wallboard |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202357258U true CN202357258U (en) | 2012-08-01 |
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ID=46568471
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204637398U Expired - Fee Related CN202357258U (en) | 2011-11-21 | 2011-11-21 | Vertical mold machine for lightweight composite sandwich wallboard |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202357258U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106584651A (en) * | 2016-04-06 | 2017-04-26 | 任松 | Grouping vertical mould for prefabricated large wallboard |
| CN107433673A (en) * | 2016-05-26 | 2017-12-05 | 湖北大成空间科技股份有限公司 | A kind of Slab with Slat casting mold |
-
2011
- 2011-11-21 CN CN2011204637398U patent/CN202357258U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106584651A (en) * | 2016-04-06 | 2017-04-26 | 任松 | Grouping vertical mould for prefabricated large wallboard |
| CN107433673A (en) * | 2016-05-26 | 2017-12-05 | 湖北大成空间科技股份有限公司 | A kind of Slab with Slat casting mold |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120801 Termination date: 20151121 |
|
| EXPY | Termination of patent right or utility model |