CN103422049B - 用于修理燃气涡轮的电火花沉积方法和系统 - Google Patents

用于修理燃气涡轮的电火花沉积方法和系统 Download PDF

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Publication number
CN103422049B
CN103422049B CN201310179108.7A CN201310179108A CN103422049B CN 103422049 B CN103422049 B CN 103422049B CN 201310179108 A CN201310179108 A CN 201310179108A CN 103422049 B CN103422049 B CN 103422049B
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CN
China
Prior art keywords
substrate
electrode
coating
protective gas
electric spark
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201310179108.7A
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English (en)
Chinese (zh)
Other versions
CN103422049A (zh
Inventor
林德超
J.G.奥贝尔恩
D.V.巴茨
S.C.科蒂林加姆
崔岩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Co
Original Assignee
General Electric Co
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Filing date
Publication date
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Publication of CN103422049A publication Critical patent/CN103422049A/zh
Application granted granted Critical
Publication of CN103422049B publication Critical patent/CN103422049B/zh
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/04Welding for other purposes than joining, e.g. built-up welding
    • B23K9/044Built-up welding on three-dimensional surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/003Cooling means for welding or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/04Welding for other purposes than joining, e.g. built-up welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • B23K9/164Arc welding or cutting making use of shielding gas making use of a moving fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • B23K9/173Arc welding or cutting making use of shielding gas and of a consumable electrode
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes
    • B23K9/285Cooled electrode holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes
    • B23K9/29Supporting devices adapted for making use of shielding means
    • B23K9/291Supporting devices adapted for making use of shielding means the shielding means being a gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • B23K9/324Devices for supplying or evacuating a shielding or a welding powder, e.g. a magnetic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P6/00Restoring or reconditioning objects
    • B23P6/002Repairing turbine components, e.g. moving or stationary blades, rotors
    • B23P6/007Repairing turbine components, e.g. moving or stationary blades, rotors using only additive methods, e.g. build-up welding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/005Repairing methods or devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/001Turbines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00Manufacture
    • F05D2230/20Manufacture essentially without removing material
    • F05D2230/23Manufacture essentially without removing material by permanently joining parts together
    • F05D2230/232Manufacture essentially without removing material by permanently joining parts together by welding
    • F05D2230/233Electron beam welding

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • General Engineering & Computer Science (AREA)
  • Optics & Photonics (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
  • Nozzles (AREA)
CN201310179108.7A 2012-05-15 2013-05-15 用于修理燃气涡轮的电火花沉积方法和系统 Expired - Fee Related CN103422049B (zh)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US13/471,617 2012-05-15
US13/471,617 US9168606B2 (en) 2012-05-15 2012-05-15 Electrospark deposition process and system for repair of gas turbine
US13/471617 2012-05-15

Publications (2)

Publication Number Publication Date
CN103422049A CN103422049A (zh) 2013-12-04
CN103422049B true CN103422049B (zh) 2017-09-08

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201310179108.7A Expired - Fee Related CN103422049B (zh) 2012-05-15 2013-05-15 用于修理燃气涡轮的电火花沉积方法和系统

Country Status (4)

Country Link
US (2) US9168606B2 (enExample)
EP (1) EP2664404A3 (enExample)
JP (1) JP6240406B2 (enExample)
CN (1) CN103422049B (enExample)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9260788B2 (en) * 2012-10-30 2016-02-16 General Electric Company Reinforced articles and methods of making the same
US9566665B2 (en) * 2013-03-13 2017-02-14 Rolls-Royce Corporation Variable working distance for laser deposition
CA2990246A1 (en) 2016-12-28 2018-06-28 Huys Industries Limited Vibrating welding apparatus and method
CN108127219B (zh) * 2017-12-30 2024-03-29 珠海市业成轨道交通设备科技有限公司 一种高速动车用油压减振器连接件螺纹的焊修系统
CN108080834A (zh) * 2018-01-06 2018-05-29 佛山市三盟新能源有限公司 一种自动焊接机器人散热装置
CN108637511A (zh) * 2018-05-03 2018-10-12 河南科技大学 堆焊设备及其用于电火花沉积的气体保护装置
CN110899921A (zh) * 2019-12-23 2020-03-24 兰州理工大学 一种控制焊接变形的随焊激冷装置及焊接方法
CA3181027A1 (en) 2020-04-14 2021-10-21 Stephen PETERKIN Welded assembly and method of welding using electro-spark discharge
CN112941510B (zh) * 2021-01-26 2022-08-02 山东大学 一种电火花沉积制备高熵合金涂层的装置及方法
CN112756743B (zh) * 2021-02-09 2022-04-05 河南科技大学 电火花沉积堆焊接触力转位移的自动控制装置及控制方法
CN114921745B (zh) * 2022-05-07 2024-05-17 中北大学 一种改善喷涂粒子沉积环境的装置和方法

Citations (3)

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US6417477B1 (en) * 1999-06-08 2002-07-09 Rolls-Royce Corporation Method and apparatus for electrospark alloying
CN1865485A (zh) * 2006-06-16 2006-11-22 河北农业大学 一种氮化钛金属基陶瓷涂层的反应电火花沉积制备方法
CN101284341A (zh) * 2008-04-15 2008-10-15 广东工业大学 超声辅助电火花沉积修复与超声抛光一体化装置及其方法

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US2862098A (en) * 1955-01-31 1958-11-25 Cook Electric Co Arc welding
US3097291A (en) * 1959-07-24 1963-07-09 Wickman Ltd Means for depositing hard metal on another metal body by electric sparks
US3098150A (en) * 1960-06-13 1963-07-16 Inoue Kiyoshi Spark discharge metal depositing apparatus
US5448035A (en) * 1993-04-28 1995-09-05 Advanced Surfaces And Processes, Inc. Method and apparatus for pulse fusion surfacing
DE102005014833A1 (de) * 2005-03-30 2006-10-05 Westfalen Ag Verfahren zum Schweissen von Metallen
US20070231589A1 (en) * 2006-04-04 2007-10-04 United Technologies Corporation Thermal barrier coatings and processes for applying same
US20100236067A1 (en) * 2006-08-01 2010-09-23 Honeywell International, Inc. Hybrid welding repair of gas turbine superalloy components
US20090056096A1 (en) 2007-08-31 2009-03-05 Hixson Michael W Method of repairing a turbine engine component
DE102008046089B4 (de) * 2008-09-08 2015-02-19 Airbus Defence and Space GmbH Verfahren zur Herstellung von Druckrumpfschalen von Transportflugzeugen

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
US6417477B1 (en) * 1999-06-08 2002-07-09 Rolls-Royce Corporation Method and apparatus for electrospark alloying
CN1865485A (zh) * 2006-06-16 2006-11-22 河北农业大学 一种氮化钛金属基陶瓷涂层的反应电火花沉积制备方法
CN101284341A (zh) * 2008-04-15 2008-10-15 广东工业大学 超声辅助电火花沉积修复与超声抛光一体化装置及其方法

Non-Patent Citations (1)

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Title
A study on the effect of a dynamic contact force control for improving electrospark coating properties;S.Frangini et al.;《Surface & Coatings Technology》;20100210;第204卷(第16-17期);第2618页3.Experimental work,第2619页左栏第3段,图5a *

Also Published As

Publication number Publication date
US9168606B2 (en) 2015-10-27
US20130309418A1 (en) 2013-11-21
EP2664404A3 (en) 2017-08-09
CN103422049A (zh) 2013-12-04
JP6240406B2 (ja) 2017-11-29
US20160008908A1 (en) 2016-01-14
EP2664404A2 (en) 2013-11-20
US9956637B2 (en) 2018-05-01
JP2013237928A (ja) 2013-11-28

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Granted publication date: 20170908

Termination date: 20190515