CN103422049B - 用于修理燃气涡轮的电火花沉积方法和系统 - Google Patents
用于修理燃气涡轮的电火花沉积方法和系统 Download PDFInfo
- Publication number
- CN103422049B CN103422049B CN201310179108.7A CN201310179108A CN103422049B CN 103422049 B CN103422049 B CN 103422049B CN 201310179108 A CN201310179108 A CN 201310179108A CN 103422049 B CN103422049 B CN 103422049B
- Authority
- CN
- China
- Prior art keywords
- substrate
- electrode
- coating
- protective gas
- electric spark
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000010892 electric spark Methods 0.000 title claims abstract description 17
- 238000000151 deposition Methods 0.000 title abstract description 16
- 239000000758 substrate Substances 0.000 claims abstract description 78
- 238000000034 method Methods 0.000 claims abstract description 59
- 238000000576 coating method Methods 0.000 claims abstract description 40
- 239000011248 coating agent Substances 0.000 claims abstract description 36
- 230000001681 protective effect Effects 0.000 claims abstract description 28
- 238000001816 cooling Methods 0.000 claims abstract description 20
- 230000008439 repair process Effects 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 6
- 239000007789 gas Substances 0.000 claims description 48
- 230000008021 deposition Effects 0.000 claims description 20
- 239000000446 fuel Substances 0.000 claims description 18
- 229910000679 solder Inorganic materials 0.000 claims description 11
- 230000004927 fusion Effects 0.000 claims description 8
- 239000007772 electrode material Substances 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 3
- 239000002737 fuel gas Substances 0.000 claims description 3
- 238000001556 precipitation Methods 0.000 claims description 2
- 230000008676 import Effects 0.000 claims 1
- 238000005272 metallurgy Methods 0.000 claims 1
- 230000008901 benefit Effects 0.000 description 6
- 238000003466 welding Methods 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000003321 amplification Effects 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000003199 nucleic acid amplification method Methods 0.000 description 2
- 238000007634 remodeling Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/04—Welding for other purposes than joining, e.g. built-up welding
- B23K9/044—Built-up welding on three-dimensional surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/003—Cooling means for welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/04—Welding for other purposes than joining, e.g. built-up welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/164—Arc welding or cutting making use of shielding gas making use of a moving fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/173—Arc welding or cutting making use of shielding gas and of a consumable electrode
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
- B23K9/285—Cooled electrode holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
- B23K9/29—Supporting devices adapted for making use of shielding means
- B23K9/291—Supporting devices adapted for making use of shielding means the shielding means being a gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
- B23K9/324—Devices for supplying or evacuating a shielding or a welding powder, e.g. a magnetic powder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P6/00—Restoring or reconditioning objects
- B23P6/002—Repairing turbine components, e.g. moving or stationary blades, rotors
- B23P6/007—Repairing turbine components, e.g. moving or stationary blades, rotors using only additive methods, e.g. build-up welding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/005—Repairing methods or devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/001—Turbines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/20—Manufacture essentially without removing material
- F05D2230/23—Manufacture essentially without removing material by permanently joining parts together
- F05D2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
- F05D2230/233—Electron beam welding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- General Engineering & Computer Science (AREA)
- Optics & Photonics (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Nozzles (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/471,617 | 2012-05-15 | ||
| US13/471,617 US9168606B2 (en) | 2012-05-15 | 2012-05-15 | Electrospark deposition process and system for repair of gas turbine |
| US13/471617 | 2012-05-15 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103422049A CN103422049A (zh) | 2013-12-04 |
| CN103422049B true CN103422049B (zh) | 2017-09-08 |
Family
ID=48446085
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310179108.7A Expired - Fee Related CN103422049B (zh) | 2012-05-15 | 2013-05-15 | 用于修理燃气涡轮的电火花沉积方法和系统 |
Country Status (4)
| Country | Link |
|---|---|
| US (2) | US9168606B2 (enExample) |
| EP (1) | EP2664404A3 (enExample) |
| JP (1) | JP6240406B2 (enExample) |
| CN (1) | CN103422049B (enExample) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9260788B2 (en) * | 2012-10-30 | 2016-02-16 | General Electric Company | Reinforced articles and methods of making the same |
| US9566665B2 (en) * | 2013-03-13 | 2017-02-14 | Rolls-Royce Corporation | Variable working distance for laser deposition |
| CA2990246A1 (en) | 2016-12-28 | 2018-06-28 | Huys Industries Limited | Vibrating welding apparatus and method |
| CN108127219B (zh) * | 2017-12-30 | 2024-03-29 | 珠海市业成轨道交通设备科技有限公司 | 一种高速动车用油压减振器连接件螺纹的焊修系统 |
| CN108080834A (zh) * | 2018-01-06 | 2018-05-29 | 佛山市三盟新能源有限公司 | 一种自动焊接机器人散热装置 |
| CN108637511A (zh) * | 2018-05-03 | 2018-10-12 | 河南科技大学 | 堆焊设备及其用于电火花沉积的气体保护装置 |
| CN110899921A (zh) * | 2019-12-23 | 2020-03-24 | 兰州理工大学 | 一种控制焊接变形的随焊激冷装置及焊接方法 |
| CA3181027A1 (en) | 2020-04-14 | 2021-10-21 | Stephen PETERKIN | Welded assembly and method of welding using electro-spark discharge |
| CN112941510B (zh) * | 2021-01-26 | 2022-08-02 | 山东大学 | 一种电火花沉积制备高熵合金涂层的装置及方法 |
| CN112756743B (zh) * | 2021-02-09 | 2022-04-05 | 河南科技大学 | 电火花沉积堆焊接触力转位移的自动控制装置及控制方法 |
| CN114921745B (zh) * | 2022-05-07 | 2024-05-17 | 中北大学 | 一种改善喷涂粒子沉积环境的装置和方法 |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6417477B1 (en) * | 1999-06-08 | 2002-07-09 | Rolls-Royce Corporation | Method and apparatus for electrospark alloying |
| CN1865485A (zh) * | 2006-06-16 | 2006-11-22 | 河北农业大学 | 一种氮化钛金属基陶瓷涂层的反应电火花沉积制备方法 |
| CN101284341A (zh) * | 2008-04-15 | 2008-10-15 | 广东工业大学 | 超声辅助电火花沉积修复与超声抛光一体化装置及其方法 |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2862098A (en) * | 1955-01-31 | 1958-11-25 | Cook Electric Co | Arc welding |
| US3097291A (en) * | 1959-07-24 | 1963-07-09 | Wickman Ltd | Means for depositing hard metal on another metal body by electric sparks |
| US3098150A (en) * | 1960-06-13 | 1963-07-16 | Inoue Kiyoshi | Spark discharge metal depositing apparatus |
| US5448035A (en) * | 1993-04-28 | 1995-09-05 | Advanced Surfaces And Processes, Inc. | Method and apparatus for pulse fusion surfacing |
| DE102005014833A1 (de) * | 2005-03-30 | 2006-10-05 | Westfalen Ag | Verfahren zum Schweissen von Metallen |
| US20070231589A1 (en) * | 2006-04-04 | 2007-10-04 | United Technologies Corporation | Thermal barrier coatings and processes for applying same |
| US20100236067A1 (en) * | 2006-08-01 | 2010-09-23 | Honeywell International, Inc. | Hybrid welding repair of gas turbine superalloy components |
| US20090056096A1 (en) | 2007-08-31 | 2009-03-05 | Hixson Michael W | Method of repairing a turbine engine component |
| DE102008046089B4 (de) * | 2008-09-08 | 2015-02-19 | Airbus Defence and Space GmbH | Verfahren zur Herstellung von Druckrumpfschalen von Transportflugzeugen |
-
2012
- 2012-05-15 US US13/471,617 patent/US9168606B2/en not_active Expired - Fee Related
-
2013
- 2013-05-09 EP EP13167205.7A patent/EP2664404A3/en not_active Withdrawn
- 2013-05-13 JP JP2013100826A patent/JP6240406B2/ja not_active Expired - Fee Related
- 2013-05-15 CN CN201310179108.7A patent/CN103422049B/zh not_active Expired - Fee Related
-
2015
- 2015-09-21 US US14/860,199 patent/US9956637B2/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6417477B1 (en) * | 1999-06-08 | 2002-07-09 | Rolls-Royce Corporation | Method and apparatus for electrospark alloying |
| CN1865485A (zh) * | 2006-06-16 | 2006-11-22 | 河北农业大学 | 一种氮化钛金属基陶瓷涂层的反应电火花沉积制备方法 |
| CN101284341A (zh) * | 2008-04-15 | 2008-10-15 | 广东工业大学 | 超声辅助电火花沉积修复与超声抛光一体化装置及其方法 |
Non-Patent Citations (1)
| Title |
|---|
| A study on the effect of a dynamic contact force control for improving electrospark coating properties;S.Frangini et al.;《Surface & Coatings Technology》;20100210;第204卷(第16-17期);第2618页3.Experimental work,第2619页左栏第3段,图5a * |
Also Published As
| Publication number | Publication date |
|---|---|
| US9168606B2 (en) | 2015-10-27 |
| US20130309418A1 (en) | 2013-11-21 |
| EP2664404A3 (en) | 2017-08-09 |
| CN103422049A (zh) | 2013-12-04 |
| JP6240406B2 (ja) | 2017-11-29 |
| US20160008908A1 (en) | 2016-01-14 |
| EP2664404A2 (en) | 2013-11-20 |
| US9956637B2 (en) | 2018-05-01 |
| JP2013237928A (ja) | 2013-11-28 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170908 Termination date: 20190515 |