CN103409943A - Printed non-woven fabric and processing method and device thereof - Google Patents
Printed non-woven fabric and processing method and device thereof Download PDFInfo
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- CN103409943A CN103409943A CN2013103523302A CN201310352330A CN103409943A CN 103409943 A CN103409943 A CN 103409943A CN 2013103523302 A CN2013103523302 A CN 2013103523302A CN 201310352330 A CN201310352330 A CN 201310352330A CN 103409943 A CN103409943 A CN 103409943A
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Abstract
The invention relates to a printed non-woven fabric which is not prone to color fading, is simple and environmentally friendly in manufacturing process and has patterns of the watermark effect and a processing method and device for the printed non-woven fabric. The printed non-woven fabric is composed of two fiber net layers which are tangled and fixed mutually and a plurality of patterned sheets which are fixed between the two fiber net layers at intervals. The processing method for the printed non-woven fabric comprises the steps of firstly, conveying the plurality of patterned sheets to the bottom fiber net layer, then covering the bottom fiber net layer with the upper fiber net layer, coating the patterned sheets between the two fiber net layers, performing water-jet entangling fixing on the two fiber net layers, and finally, performing drying treatment to produce a non-woven fabric product. The processing device of the printed non-woven fabric comprises two molding machines, a conveying device for the sheets and a water-jet device, wherein the conveying device comprises an unwinding mechanism, a tension roller, a shearing mechanism, a sucking moving mechanism and an adsorption mechanism.
Description
Technical field
The present invention relates to a kind of nonwoven fabric, the dapple printing bonded fabric of especially a kind of tool and the method and apparatus of processing this printing bonded fabric.
Background technology
In the nonwoven production industry, the mode of printing various floral designs on nonwoven fabric has a variety of, such as screen printing and COAT PRINTING mode, is widely used because the technique of these two kinds of stamp modes is simple, the technological process cycle is shorter, cost is lower.But adopt this two kinds of non-woven cloth products that the stamp mode is printed, the pollution to environment during manufacture is very large, and this non-woven cloth products decorative pattern under hygrometric state easily fades, is out of shape, and the feel of this non-woven cloth products under dry state is poor in addition, class is not high.
China Patent No. is 201220669914.3 utility model patent, discloses a kind of high-efficiency environment friendly printing bonded fabric, and it comprises that surface applies the tissue layer that forms the acrylate glue water layer; On the acrylate glue water layer, arrange and adopt environment-friendly ink through modes such as thermal transfer printings, to print the printed layer of formation.Although this printing bonded fabric adopts environment-friendly ink to print, and has protected ecological environment, the price comparison of environment-friendly ink is high, has increased the production cost of printing bonded fabric, and the printed layer decorative pattern be transferred on glue layer is easy to fade, and affects product quality.
Summary of the invention
Purpose of design: avoid the weak point in background technology, design a kind of not fugitive color, manufacturing technique simply and environmental protection, and have the printing bonded fabric of watermark effect decorative pattern, processing method and the processing unit (plant) of printing bonded fabric.
Design: in order to realize above-mentioned purpose of design.1, between two-layer intermeshing fiber web layer, a plurality of decorative pattern sheet materials that are intervally arranged, be one of technical characterictic of the present invention.The purpose of design is like this, changed the stamp mode of traditional printing bonded fabric, the decorative pattern sheet material that will have definite shape is fixed between the two layer web layer and forms stamp, the materials such as printing ink, pigment have been removed from, no longer need steam-age or cure the processing technologys such as fixation, in the time of environmental protection, there do not is COLOR FASTNESS PROBLEM yet, and simplified production procedure, saved a lot of equipment costs and material cost.2, adopting Hydroentangled process unit to the reinforcing of tangling of two layer web layer and decorative pattern sheet material wherein, is two of technical characterictic of the present invention.The purpose of design is like this, after Hydroentangled reinforcing, the decorative pattern sheet material firmly is clamped between the two layer web layer, improved the stability of nonwoven fabric decorative pattern, and the top fiber stratum reticulare at decorative pattern sheet material place is propped, form the printing bonded fabric of concave-convex surface, increased the stereoscopic visual effect of printing bonded fabric.3, the setting that is intervally arranged of a plurality of decorative pattern sheet materials between the two layer web layer is three of technical characterictic of the present invention.The decorative pattern sheet material in gap, made decorative pattern sheet material place and be on thickness and have difference with the imbibition ability aspect without the decorative pattern sheet material, shows the penetrating rate different to light, better without decorative pattern sheet material place light transmittance, have decorative pattern sheet material place thickness thicker, and hydrophilic ability is poor, light transmittance is poor.Just decorative pattern is being arranged and showing light transmittance difference without the decorative pattern place, thereby presenting indistinct floral designs, presenting the watermark effect decorative pattern.4, the decorative pattern sheet material is that the continuous sheet raw material is sheared and formed through cutting mechanism, and cutting mechanism comprises internal layer roll shaft and outer shearing roller with floral designs, is four of technical characterictic of the present invention.The purpose of design is like this, and during the nonwoven fabric of production difformity floral designs, the skin that only needs to change cutting mechanism is sheared a roller and got final product, easy to operate, has also saved the cost of processing different decorative pattern nonwoven fabric.5, the sheet material of rolling is transported to cutting mechanism via unreeling structure and jockey pulley continuously, is five of technical characterictic of the present invention.The purpose of design is like this, and sheet material, through the stretching of unreeling structure and jockey pulley, has obtained unfolding fully, is transported in cutting mechanism to flat stable, makes accurate, the easy control of the decorative pattern shape of shearing out.6, the cutting mechanism below is provided with the suction moving mechanism, and the bottom fiber side off the net who inhales the moving mechanism below is provided with adsorbing mechanism, is six of technical characterictic of the present invention.The purpose of design is like this, aspirator by inhaling transferring roller inside in moving mechanism is by the decorative pattern sheet material of having sheared on cutting mechanism, being adsorbed on the transferring roller circumferential surface rotates with transferring roller, when the decorative pattern sheet material turns to bottom fiber net place, it is online that the adsorbing mechanism that is positioned at bottom fiber side off the net is adsorbed onto bottom fiber by the decorative pattern sheet material, the decorative pattern sheet material all is in stretching, extension, formation state in whole course of conveying, guaranteed smooth the arranging of the online decorative pattern sheet material of bottom fiber, prevent the decorative pattern sheet material corrugation, improved the quality of printing bonded fabric.7, water thorn device the place ahead production line is provided with pressing roll mechanism, is seven of technical characterictic of the present invention.The purpose of design is like this, the top fiber net cover bottom fiber online after, by the decorative pattern sheet clamping between two layer web, by pressing roll mechanism by two layer web and decorative pattern sheet material compacting wherein, squeeze away air wherein, make two layer web and decorative pattern sheet material wherein tightly fit, be convenient to follow-up Hydroentangled, simultaneously also greatly improve the planarization of product, effectively improved product quality.8, the cutting mechanism end is provided with the clout recovering mechanism; The clout recovering mechanism comprises the recovery winding up roller of driven by motor, is eight of technical characterictic of the present invention.The purpose of design is like this, by reclaiming winding up roller, the clout of decorative pattern sheet material conveyor tail end is reclaimed to rolling, and both clean and tidy working environment, also be convenient to the unified management of clout, facilitated the secondary utilization of clout.
Technical scheme 1: a kind of printing bonded fabric comprises the fiber basic unit that two-layer mutual entanglement is fixing, and is intervally arranged and is fixed on a plurality of decorative pattern sheet materials in two fiber basic units.
Technical scheme 2: at first a kind of processing method of printing bonded fabric forms the bottom fiber net through wet therapy forming process; The sheet material of rolling, after shearing, forms a plurality of decorative pattern sheet materials with definite shape continuously; It is online that decorative pattern sheet material after shearing is transported to bottom fiber, and it is online at bottom fiber to be intervally arranged; Through wet therapy forming process, form and to cover the online top fiber net of bottom fiber, and the top fiber net that the decorative pattern sheet material is coated on to bottom fiber is online; Through Hydroentangled reinforcement process, to the reinforcing of tangling of bottom fiber net and top fiber net, firmly be clamped in the decorative pattern sheet material between two layer web; Drying forms printing bonded fabric after processing.
Technical scheme 3: a kind of processing unit (plant) of printing bonded fabric, comprise two forming machines of processing respectively bottom fiber net and covering top fiber net above it that are arranged on successively on production line, be arranged on the decorative pattern sheet material conveyor on production line between two forming machines, be arranged on the water thorn device on production line after top fiber net forming machine.
The present invention compares with background technology, the one, simplified the production process of printing bonded fabric, shortened the process-cycle of printing bonded fabric, printing ink while no longer needing tradition processing printing bonded fabric, printing machine etc., save lot of materials cost and equipment cost, greatly reduced the processing cost of printing bonded fabric; The 2nd, adopt the decorative pattern sheet material to tangle and be fixed between double-deck fiber web, not only there is not COLOR FASTNESS PROBLEM in the decorative pattern of formation, but also has effectively protected ecological environment; The 3rd, decorative pattern sheet material interval in double-deck fiber web arranges, the printing bonded fabric of processing is having the decorative pattern sheet material and is forming concavo-convex surface without decorative pattern sheet material place, both increased the stereoscopic visual effect of printing bonded fabric decorative pattern, also the decorative pattern sheet material is being arranged and there are differences without the decorative pattern sheet material, light is shown to different penetrating rates, form indistinct watermark effect, greatly improved the class of printing bonded fabric; The 4th, the setting of pressing roll mechanism, make tightly laminating between double-deck fiber web layer after compacting and decorative pattern sheet material, strengthened the dynamics of Hydroentangled reinforcing, and decorative pattern sheet material and the combination more closely of double-deck fiber web layer have effectively improved the quality of product; The 5th, printing bonded fabric processing unit (plant) of the present invention is fairly simple, and cost is lower, and case and maintenance are all very convenient, and while processing the stamp of different decorative pattern shapes, a shearing roller that only needs to change in cutting mechanism gets final product, easy to operate.
The accompanying drawing explanation
Below in conjunction with accompanying drawing, technical solution of the present invention is described further:
Accompanying drawing 1 is the main TV structure schematic diagram of printing bonded fabric;
Accompanying drawing 3 is the structural representation of printing bonded fabric processing unit (plant);
Accompanying drawing 4 is in the printing bonded fabric processing unit (plant), to shear the perspective view of roller;
Wherein: 1, bottom fiber stratum reticulare; 2, top fiber stratum reticulare; 3, decorative pattern sheet material; 4, transport; 5, cutting mechanism; 6, inhale moving mechanism; 7, clout recovering mechanism; 8, jockey pulley; 9, unreeling structure; 10, adsorbing mechanism; 11, pressing roll mechanism; 12, water thorn device; 51, shear roller; 52, roll shaft; 53, cutting knife; 60, aspirator; 101, forming machine A; 201, forming machine B.
The specific embodiment
The present invention is described in further detail below in conjunction with drawings and the specific embodiments.
Embodiment 1: with reference to accompanying drawing 1,2.A kind of printing bonded fabric, comprise bottom fiber stratum reticulare 1 and top fiber stratum reticulare 2 that two-layer mutual entanglement is fixing, and be intervally arranged and be fixed on a plurality of decorative pattern sheet materials 3 in two fiber web layers; The surface of described decorative pattern sheet material 3 and two layer web layer joint place can also be provided with binding agent.
Embodiment 2: on the basis of embodiment 1, take and process above-mentioned nonwoven fabric and be example.A kind of processing method of printing bonded fabric comprises the following steps:
1. through wet therapy forming process, form bottom fiber stratum reticulare 1;
The sheet material of the continuous rolling that 2. will buy is sheared after fully unfolding, stretching, form a plurality of decorative pattern sheet materials 3 with definite shape;
3. the decorative pattern sheet material 3 after shearing is transported on bottom fiber stratum reticulare 1 by inhaling moving mechanism, and is intervally arranged on bottom fiber stratum reticulare 1;
The top fiber stratum reticulare 2 that 4. will form through wet therapy forming process, cover on bottom fiber stratum reticulare 1, and top fiber stratum reticulare 2 is coated on decorative pattern sheet material 3 on bottom fiber stratum reticulare 1;
5. utilize pressing roll mechanism by bottom fiber stratum reticulare 1, top fiber stratum reticulare 2 and be positioned at the whole compacting of decorative pattern sheet material 3 between the two;
6. through Hydroentangled reinforcement process, to the reinforcing of tangling of bottom fiber stratum reticulare 1 and top fiber stratum reticulare 2, firmly be clamped in decorative pattern sheet material 3 between two layer web;
7. after the aftertreatment technology such as drying, form printing bonded fabric.
Embodiment 3: on the basis of embodiment 1, with reference to accompanying drawing 3,4.A kind of processing unit (plant) of printing bonded fabric, comprise transport 4, pressing roll mechanism 11 and the water thorn device 12 of forming machine A101, forming machine B201, decorative pattern sheet material 3; Described forming machine A101 is arranged on the place ahead operation production line of forming machine B201; Described forming machine A101 and forming machine B201 form bottom fiber stratum reticulare 1 and top fiber stratum reticulare 2 through wet therapy forming process respectively; The transport 4 of described decorative pattern sheet material 3 is arranged on the production line between forming machine A101 and forming machine B201; Described pressing roll mechanism 11 and water thorn device 12 are arranged on the rear operation production line of forming machine B201 successively; The transport 4 of described decorative pattern sheet material 3 comprises installs unreeling structure 9, the jockey pulley 8 connected, the shape cutting mechanism 5 that is positioned at the decorative pattern sheet material 3 of bottom fiber stratum reticulare 1 top successively, with cutting mechanism 5, be connected and shift the suction moving mechanism 6 of decorative pattern sheet material 3, be positioned at the adsorbing mechanism 10 of bottom fiber stratum reticulare 1 below.
Described cutting mechanism 5 is sheared roller 51 by internal layer roll shaft 52 with the skin with decorative pattern shape cutter 53 that is enclosed within its outside and is formed; Described suction moving mechanism 6 comprises transferring roller and is located at the aspirator 60 of transferring roller inside; Described cutting mechanism 5 ends also are provided with clout recovering mechanism 7; Described clout recovering mechanism 7 comprises the recovery winding up roller of driven by motor.
During the processing printing bonded fabric, at first forming machine A101 forms bottom fiber stratum reticulare 1; The coiled material of rolling, through the stretching of unreeling structure 9 and jockey pulley 8, is fully unfolded continuously, is flattened, stably is transported in cutting mechanism 5; Under the effect of cutting knife 53, shear the decorative pattern sheet material 3 obtained with the corresponding shape decorative pattern of cutting knife 53; The aspirator 60 that decorative pattern sheet material 3 is inhaled moving mechanisms 6 is adsorbed on and on moving mechanism 6, moves roller with suction and rotate; When decorative pattern sheet material 3 turned to bottom fiber stratum reticulare 1 place, adsorbing mechanism 10 was adsorbed on decorative pattern sheet material 3 on bottom fiber stratum reticulare 1; Then the top fiber stratum reticulare 2 of forming machine B201 formation covers on decorative pattern sheet material 3 and bottom fiber stratum reticulare 1, after the compacting of pressing roll mechanism 11, be sent to water thorn device 12 places, after Hydroentangled reinforcing, enter the aftertreatment technologys such as oven dry, coiling, obtain printing bonded fabric.
What need to understand is: although above-described embodiment is to the mentality of designing of the present invention detailed text description of contrasting; but these text descriptions; just the simple text of mentality of designing of the present invention is described; rather than to the restriction of mentality of designing of the present invention; any combination, increase or modification that does not exceed mentality of designing of the present invention, all fall within the scope of protection of the present invention.
Claims (10)
1. printing bonded fabric is characterized in that: comprise the fiber basic unit that two-layer mutual entanglement is fixing, and be intervally arranged and be fixed on a plurality of decorative pattern sheet materials in two fiber basic units.
2. printing bonded fabric according to claim 1, it is characterized in that: the surface of decorative pattern sheet material is equipped with binding agent.
3. the processing method of the described printing bonded fabric of claim 1, is characterized in that: at first through wet therapy forming process, form the bottom fiber net; The sheet material of rolling, after shearing, forms a plurality of decorative pattern sheet materials with definite shape continuously; It is online that decorative pattern sheet material after shearing is transported to bottom fiber, and it is online at bottom fiber to be intervally arranged; Through wet therapy forming process, form and to cover the online top fiber net of bottom fiber, and the top fiber net that the decorative pattern sheet material is coated on to bottom fiber is online; Through Hydroentangled reinforcement process, to the reinforcing of tangling of bottom fiber net and top fiber net, firmly be clamped in the decorative pattern sheet material between two layer web; Drying forms printing bonded fabric after processing.
4. the processing method of printing bonded fabric as claimed in claim 3 is characterized in that: the sheet material of rolling is through the unfolding of unreeling structure and jockey pulley, the stable cutting mechanism that is transported to continuously; Decorative pattern sheet material after shearing is under the suction moving mechanism effect below cutting mechanism, and it is online that transfer is layed in bottom fiber.
5. the processing method of printing bonded fabric as claimed in claim 4 is characterized in that: before carrying out Hydroentangled reinforcement process, by pressing roll mechanism by bottom fiber net, top fiber net and be positioned at the whole compacting of decorative pattern sheet material between the two.
6. the processing unit (plant) of the described printing bonded fabric of claim 1, it is characterized in that: comprise two forming machines of processing respectively bottom fiber net and covering top fiber net above it that are arranged on successively on production line, be arranged on the decorative pattern sheet material conveyor on production line between two forming machines, be arranged on the water thorn device on production line after top fiber net forming machine.
7. the processing unit (plant) of printing bonded fabric according to claim 6, it is characterized in that: the decorative pattern sheet material conveyor comprises unreeling structure, the jockey pulley of installing successively, the shape cutting mechanism that is positioned at the decorative pattern sheet material of the online side of bottom fiber, with cutting mechanism, be connected and shift the suction moving mechanism of decorative pattern sheet material, be positioned at bottom fiber side's off the net adsorbing mechanism.
8. the processing unit (plant) of printing bonded fabric according to claim 7 is characterized in that: cutting mechanism is sheared roller by internal layer roll shaft and the skin with floral designs that is enclosed within its outside and is formed; Inhale the aspirator that moving mechanism comprises transferring roller and is located at transferring roller inside.
9. according to the processing unit (plant) of claim 7 or 8 described printing bonded fabrics, it is characterized in that: the cutting mechanism end also is provided with the clout recovering mechanism; The clout recovering mechanism comprises the recovery winding up roller of driven by motor.
10. the processing unit (plant) of printing bonded fabric according to claim 9, is characterized in that: on the production line between top fiber net forming machine and water thorn device, pressing roll mechanism also is installed.
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| CN201310352330.2A CN103409943B (en) | 2013-08-14 | 2013-08-14 | The processing method of printing bonded fabric, printing bonded fabric and processing unit (plant) |
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| CN201310352330.2A CN103409943B (en) | 2013-08-14 | 2013-08-14 | The processing method of printing bonded fabric, printing bonded fabric and processing unit (plant) |
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| CN103409943B CN103409943B (en) | 2016-03-09 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104711891A (en) * | 2015-03-14 | 2015-06-17 | 新乡市智联科技有限公司 | Wet-process non-woven fabric manufacturing method and manufacturing equipment |
| CN106913423A (en) * | 2016-08-31 | 2017-07-04 | 黄山富田精工制造有限公司 | Conveying device |
| CN107904785A (en) * | 2017-12-27 | 2018-04-13 | 东华大学 | A kind of soft preparation facilities, method and purposes for playing auxetic grid non-woven face material |
| CN109130460A (en) * | 2017-06-28 | 2019-01-04 | 长胜纺织科技发展(上海)有限公司 | Cylinder transfer printing machine control system |
| CN117032129A (en) * | 2023-08-23 | 2023-11-10 | 江苏豪悦实业有限公司 | Non-woven fabric production control system |
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| CN117032129A (en) * | 2023-08-23 | 2023-11-10 | 江苏豪悦实业有限公司 | Non-woven fabric production control system |
| CN117032129B (en) * | 2023-08-23 | 2024-03-19 | 江苏豪悦实业有限公司 | Non-woven fabric production control system |
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