Detailed description of the invention
Below by specific embodiment son and in conjunction with accompanying drawing, the present invention is described in further detail.
Refer to Fig. 1 and Fig. 2, wherein, Fig. 1 is the structural representation of full-automatic crushing grinding all-in-one in an embodiment of the present invention;Fig. 2 is the front view of full-automatic crushing grinding all-in-one in an embodiment of the present invention.
The invention provides a kind of full-automatic crushing grinding all-in-one, the disintegrating machine 1 provided in prior art and grinder 2 integration can be assembled into as a whole by this full-automatic crushing grinding all-in-one, so that sample is in machine provided by the invention, without passing through artificial transfer, can complete to crush, grinding operation.
In an embodiment of the invention, full-automatic crushing grinding all-in-one includes disintegrating machine 1 and grinder 2, also includes induction system 3, and induction system 3 includes conveyer device and sample delivery pipe for carrying sample;Grinder 2 is connected with disintegrating machine 1;Disintegrating machine 1 includes crusher feed-inlet, and grinder 2 includes grinder discharging opening, and conveyer device includes two, and two conveyer devices are respectively arranged at crusher feed-inlet and grinder discharge outlet.
Disintegrating machine 1 includes disintegrating machine working chamber, is provided with the parts such as tup in disintegrating machine working chamber, it is possible to the sample that granularity is bigger is carried out crushing operation so that the granularity of sample diminishes.Grinder 2 includes grinder working chamber, and grinder 2 is connected with disintegrating machine 1, refers specifically to grinder working chamber and is connected by the sample delivery pipe for carrying out sample delivery with disintegrating machine working chamber.
Disintegrating machine 1 and grinder 2 are respectively provided with the charging aperture for sample entrance and the discharging opening for sample output, in the specific embodiment of the present invention, the charging aperture of disintegrating machine 1 and discharging opening are provided with automatic switch device, are capable of automatically opening up or closing of crusher feed-inlet and discharge hole of crusher by automatic switch device.With reference to above-described embodiment, grinder 2 being also equipped with automatic switch device, concrete structure repeats no more.
In the present invention, in order to realize the automatic transport of sample, present invention also offers induction system 3, induction system 3 includes conveyer device and sample delivery pipe for carrying sample.Sample delivery pipe is used for the connection realizing sample between equipment (such as disintegrating machine 1, grinder 2 and tramp iron separator hereinafter).Conveyer device is then used for the conveying of the sample after realizing to be processed and completion of processing.Conveyer device includes two, and two conveyer devices are respectively arranged at crusher feed-inlet and grinder discharge outlet.Designed by said structure, sample to be processed enters into disintegrating machine 1(by conveyer device and passes through crusher feed-inlet) in, sample enters into grinder 2 by sample delivery pipe after broken, sample after grinding is exported by conveyer device, so that the entire mechanization operation of sample broke, grinding and conveying, without artificial transfer tasks, reduce the workload that sample broke grinds dramatically.
Specifically, conveyer device includes conveyer belt, Measuring glass and mechanical hand, and Measuring glass can be positioned on conveyer belt, and mechanical hand is for shifting Measuring glass and being arranged at the side of conveyer belt.Sample is positioned in Measuring glass, and Measuring glass includes multiple, is sequentially placed in conveyer belt first-class to be processed.Conveyer belt operates under the driving of external motive device (such as motor), the Measuring glass being filled with sample is taken to the crusher feed-inlet place of disintegrating machine 1, then passes through mechanical hand and Measuring glass is picked up, tilts so that material is poured into disintegrating machine 1, complete mechanized charging, improve work efficiency.
So that the present invention can automatically control, full-automatic crushing grinding all-in-one also includes the intelligent controlling device with Based Intelligent Control effect, and intelligent controlling device is connected with induction system 3, disintegrating machine 1 and grinder 2 signal.Intelligent controlling device has PLC(ProgrammableLogicController, programmable logic controller (PLC)) panel, PLC panel has the function of logic, computing, it is possible to all parts in full-automatic crushing grinding all-in-one is coordinated control.
In the sample, there is scum sometimes, scum then can affect the grinding operation of sample in follow-up grinding operation.Therefore, full-automatic crushing grinding all-in-one also includes the tramp iron separator for deironing, and disintegrating machine 1, tramp iron separator and grinder 2 are sequentially connected with.After sample broke, first passing through tramp iron separator and carry out deironing, the sample after deironing purification enters back in grinder 2, it is possible to ensure the grinding effect of sample.
So that the sample after grinding can be smoothed out tabletting operation, in the present embodiment, also including proportioning device, proportioning device is arranged between tramp iron separator and grinder 2.
Specifically, full-automatic crushing grinding all-in-one also includes clearing apparatus 4, and clearing apparatus 4 includes air compressor machine and guide duct, and guide duct is connected with air compressor machine;Grinder 2 includes grinder working chamber, and disintegrating machine 1 includes disintegrating machine working chamber, and tramp iron separator includes tramp iron separator working chamber;Guide duct connects with grinder working chamber, disintegrating machine working chamber and tramp iron separator working chamber respectively.
It is provided with clearing apparatus 4, it is possible to after each parts completes one action, these parts are cleaned so that all parts keeps higher clean level, it is to avoid material pollutes.
Owing to the target of the present invention is particulate species material, therefore, adopting pressure-air to clean, its cleaning efficiency is higher.
Supporting and protection in order to all parts in full-automatic crushing grinding all-in-one is provided, present invention additionally comprises frame 5, grinder 2 and disintegrating machine 1 and may be contained within frame 5, on vertical direction, grinder 2 is arranged at the downside of disintegrating machine 1.
Frame 5 adopts steel frame, and it has higher structural strength.
In the above-described embodiments, being provided with intelligent controlling device in the present invention, in order to intelligent controlling device is protected, present invention additionally comprises Electric Appliance Cabinet 6, Electric Appliance Cabinet 6 is arranged in frame 5, and intelligent controlling device is arranged in Electric Appliance Cabinet 6.
Specifically, the outside of frame 5 is additionally provided with panel beating protection board.In other embodiments, the outside of frame 5 can also arrange other sheet materials the parts in frame 5 are protected.
The concrete operations flow process of full-automatic crushing grinding all-in-one provided by the invention is:
One, course of action
Sample transportation
All samples receive, the different action such as the carrying of inter process, sample output completes by mechanical hand and lifting platform.
This equipment should possess slag specimen just broken, suction ferrum, grinding three zones.Equipment to have automatic cleaning function after completing sample processing, to eliminate sample in the course of processing each link cross-contamination that may be present.
Just broken
Slag specimen is tentatively pulverized, obtains less granule;Internal automatic cleaning after sample processing.The maximum gauge producing sample granule is 20mm.
Grind
It is ground obtaining pulverized specimen to first broken rear sample.Equipment at least has secondary grinding function, after first time grinding more than sample granularity 100 order, after second time grinding more than sample granule 200 order.Grinding grinding body material is tungsten carbide, and dischargeable capacity is not less than 100 milliliters;Milling time can be arranged;Sample grinding terminates rear equipment and can automatically clean.
Inhale ferrum
Remove iron filings in sample.User situation can arrange suction ferrum parameter (such as: magnetic field intensity, suction ferrum time) per sample.Inhale ferrum and terminate rear automatic cleaning.Equipment supplier to provide and to inhale sample (the not including iron filings) Maximum loss occurred in ferrum process, inhales ferrum efficiency (namely after inhaling ferrum, the maximum residual volume of metallic iron).
Grinding chamber temperature controls
The compression air using a pre-cooled dried temperature in road to be 0~5 degree after grinding passes in grinding chamber, effectively and rapidly reduces grinding chamber with this and grinds the temperature rise that alms bowl produces in process of lapping.Cooling air pipe line is provided with flow control valve;Being provided with a temperature inductor bottom grinding chamber, user can realize monitor in real time by computer, and regulates and controls grinding chamber operating temperature by the flow and time controlling cooled compressed air.Produce condensation for preventing cooled compressed air from entering grinding chamber, before cooled compressed air enters, first pass into a road hothouse temperature and pressure contracting air and carry out of short duration purging, to reduce the dew point of grinding chamber air.
Grinding chamber chassis height is monitored
Grinding chamber chassis needs frequent rise and fall to switch Guan Bi grinding chamber in a duty cycle, it is that 6 grades of tight tolerances coordinate between them, when the ferrum foam in slag is unclean clearly, it is possible to be stuck in purge passage to cause chassis can not rise closedown grinding chamber, grinding can not be normally carried out, and namely likely damages chassis and grinding chamber inner chamber for a long time.By at chassis cylinder a pair quake-proof type correlation photoswitch mounted below, when grinding chamber chassis can not rise to precalculated position, system can detect fault.
Automatically full-automatic crushing grinding all-in-one workflow:
Flow process one, crushing grinding flow process
Material cup for taking up material is sent to wait station by conveyer belt;
Gripper of manipulator feeding cup also moves to shuffling position;
Mechanical hand tilts material cup and material is poured into disintegrating machine feeding mouth;
Disintegrating machine feeding mouth is closed, and carry out crushing, deironing, quantitatively, grind, clean, output.
Flow process two, material cup conveying flow process
Mechanical hand tilts material cup and material is poured into disintegrating machine feeding mouth;
Mechanical hand returns and material cup is put back to crawl position;
Another auxiliary gripper of manipulator feeding cup, material cup is placed on the material cup platform on lifting platform by this auxiliary mechanical hand, and material cup platform drops to appointment position;
Material cup is grabbed below grinder discharging opening by output mechanical hand, unclamps material cup and returns.
Flow process three, dedusting flow process
Material after deironing enters proportioning device;
Disintegrating machine discharging/dedusting conversion stand is by air cylinder driven, and dust removing tube is linked into discharge hole of crusher place;
Disintegrating machine compressed air is blown into, and carries out dedusting, after dedusting operation completes, and dust removing tube return-to-home position;
Material after grinding is fallen material cup from discharging opening, and grinder discharging/dedusting conversion stand, by air cylinder driven, grinds dust removing tube and is linked into grinder discharge outlet, grinder compressed air is blown into, carry out dedusting, after dedusting operation completes, grinder dust removing tube return-to-home position.
These are only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.All within the spirit and principles in the present invention, any amendment of making, equivalent replacement, improvement etc., should be included within protection scope of the present invention.