CN103396016A - Low-emissivity coated glass and laminated skylight glass thereof - Google Patents

Low-emissivity coated glass and laminated skylight glass thereof Download PDF

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CN103396016A
CN103396016A CN2013103408982A CN201310340898A CN103396016A CN 103396016 A CN103396016 A CN 103396016A CN 2013103408982 A CN2013103408982 A CN 2013103408982A CN 201310340898 A CN201310340898 A CN 201310340898A CN 103396016 A CN103396016 A CN 103396016A
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low
infrared reflecting
glass
barrier layer
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CN103396016B (en
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尚贵才
张金树
鲁岳闽
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Fujian Wanda Automobile Glass Industry Co Ltd
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Fujian Wanda Automobile Glass Industry Co Ltd
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Abstract

The invention relates to the glass coating field, in particular to a low-emissivity coated glass, which includes a glass substrate and a low-emissivity coating. The low-emissivity coating comprises at least two medium layers and at least one infrared reflecting layer that are alternately superimposed upward on the surface of the glass substrate. The low-emissivity coated glass is characterized in that: the top of the low-emissivity coating is provided with a protective layer, which sequentially includes, in an upward direction from the glass substrate, a first protection sublayer TiO2, a second protection sublayer Si3N4 and a third protection sublayer SiO2. The invention also provides a laminated skylight glass applying the low-emissivity coating. The composite protective layer arranged at the top of the low-emissivity coating has excellent thermal stability and passivation effect, by selecting a relative thin protective layer, the low-emissivity coating can be effectively protected, thus reducing point-like appearance defects on the coating surface. At the same time, the neutral color of the product appearance can also be maintained.

Description

A kind of low radiation coated glass and interlayer skylight glass thereof
Technical field:
The present invention relates to the glass coating field, particularly a kind of low radiation coated glass and laminated glass thereof, especially be arranged on the low-emission coated interlayer skylight glass on the vehicles.
Background technology:
Low radiation coated glass is called again low-e glass, it has the advantages such as high visible light transmissivity and high IR line reflection rate, can reduce significantly the air conditioning energy consumption of automobile and the comfort level that improves officer and passenger, therefore building and the huge market requirement is arranged above the vehicles as a kind of Green Product, the low-e glass that particularly has muted color is subject to everybody favor especially.Muted color is between between red, yellow, blue three-color, its tone is soft, sedate, proper, generous, and color is not to become clear so dazzlingly, can avoid eyestrain, give the people a kind of sensation easily, so the coated glass of muted color is aesthetic more welcomed by the people in manufacture.
Development along with technology, constantly occurred in recent years that but but tempering reached the low radiation coated glass product of hot bending, this product is mainly used in building glass field and shield glass field, however with the automobile plated film interlayer panorama skylight product of low radiation functions at home or in blank.
Panoramic sunroof of automobile is generally laminated glass, and the characteristics such as degree of safety is high, broad view that it has are the symbols of luxurious luxury car in configuration of automobiles.But most of panoramic sunroof of automobiles do not possess function of heat reflection, under sunshine, make for a long time vehicle interior temperature raise, need by air-conditioning refrigeration system in car to regulate vehicle interior temperature, can not, for the passenger inside the vehicle provides a comfortable environment by bus, can't reach again a good energy-saving consumption-reducing purpose like this.
Existing laminated glass product normally adds that by two sheet glass substrates intermediate polymer layer PVB forms, and the coated laminated glass product is to plate low-emissivity coating on the surface of one of them of two sheet glass substrates, and coated surface is towards PVB.Filming process is normally between pre-treatment and thermoforming operation, when producing coated glass, no matter be " pollution " that the front glass surface of plated film or the film surface after plated film are subject to the external world, can observe the coated glass surface and point-like macroscopic irregularity occur after the coated glass thermoforming.Particularly adopt the sandwiched product of hot bending technology, low-emissivity coating is positioned at the internal surface of glass, during hot bending, two sheet glass substrates must be stacked together and be placed on mould, two sheet glass are heated in softening process at the same time, low-emissivity coating will inevitably produce directly or indirectly and contact with the surface of adjacent glass substrate, if the cleanliness factor of adjacent glass baseplate surface is inadequate or have dust, impurity, when oil stain etc. pollute, can make film surface be destroyed so with after rete contacts, easily produce spot, the point-like of oil drop and so on or erose macroscopic irregularity.These spot defects are sometimes tiny and dim, for the sandwiched product that uses transparent PVB, are not easy to find this spot defect under available light.Yet interlayer skylight product adopts grey PVB as intermediate polymer layer usually, under the setting off of grey PVB, these spot defects become particularly evident easily to be seen, has affected so greatly the visual appearance of product, has reduced the rate that manufactures a finished product of product.
Summary of the invention:
The present invention is directed to the problems referred to above that prior art exists, a kind of low radiation coated glass with improved mechanical stability, high high-temp stability and neutral color is provided, a kind of interlayer skylight glass of this low radiation coated glass of application also is provided simultaneously.
The present invention solves the technical scheme that its technical problem takes: a kind of low radiation coated glass, comprise glass substrate and be arranged on the low-emissivity coating on the surface of glass substrate, described low-emissivity coating comprises at least two medium layers and at least one infrared reflecting layer, described medium layer and infrared reflecting layer are from the upwards alternately stack of the surface of described glass substrate, each infrared reflecting layer is between two medium layers, it is characterized in that: the top of described low-emissivity coating also is provided with protective layer, described protective layer upwards comprises the first protection sublayer successively from described glass substrate, the second protection sublayer and the 3rd protection sublayer, described the first protection sublayer is TiO 2rete, described the second protection sublayer is Si 3n 4rete, described the 3rd protection sublayer is SiO 2rete.
Further, the thickness of described the first protection sublayer is 5~15nm.
Further, the total thickness of described the second protection sublayer and described the 3rd protection sublayer is 10~30nm.
Further, described medium layer is selected from least one in the oxide compound of the metals such as Zn, Sn, Si, Al, Ti, Zr, Nb, Ta, Bi, Ni, Cr or its alloy, or is selected from the metals such as Si, Al, Zr, Ti, Nb, Ta or the nitride of its alloy, at least one in oxynitride.
Further, the alloy layer that described infrared reflecting layer is silver layer or argentiferous.
Further, barrier layer is set between described infrared reflecting layer and the most close this infrared reflecting layer and the medium layer on this infrared reflecting layer and/or between described infrared reflecting layer and the most close this infrared reflecting layer and the medium layer under this infrared reflecting layer, lower barrier layer is set, the thickness of described upper barrier layer and lower barrier layer is 0.5~10nm, the material of described upper barrier layer and lower barrier layer is from Ti, Ni, Cr, Al, Zr, Zn, Nb, metal and the alloys thereof such as Ta, or the oxide compound of its metal and alloy thereof, nitride, oxynitride, the incomplete oxidation thing, incomplete nitride, not exclusively in oxynitride, select at least one.
Further; described low-emissivity coating comprises two medium layers and an infrared reflecting layer, and described low-emissivity coating upwards is followed successively by from described glass substrate: barrier layer, upper medium layer and protective layer on lower medium layer, first time barrier layer, the first infrared reflecting layer, first.
Further; described low-emissivity coating comprises three medium layers and two infrared reflecting layers, and described low-emissivity coating upwards is followed successively by from described glass substrate: barrier layer, upper medium layer and protective layer on barrier layer on lower medium layer, first time barrier layer, the first infrared reflecting layer, first, first medium layer, second time barrier layer, the second infrared reflecting layer, second.
Further; described low-emissivity coating comprises four medium layers and three infrared reflecting layers, and described low-emissivity coating upwards is followed successively by from described glass substrate: barrier layer, upper medium layer and protective layer on barrier layer on barrier layer on lower medium layer, first time barrier layer, the first infrared reflecting layer, first, first medium layer, second time barrier layer, the second infrared reflecting layer, second, second medium layer, the 3rd time barrier layer, the 3rd infrared reflecting layer, the 3rd.
The present invention also provides a kind of interlayer skylight glass, comprise two blocks of glass and be clipped in the middle layer between described two blocks of glass, it is characterized in that: in described two blocks of glass, have at least one to be selected from above arbitrary described low radiation coated glass, the low-emissivity coating of described low radiation coated glass is positioned at the one side near middle layer.
The present invention is owing to having taked technique scheme, and it has following beneficial effect:
The top at low-emissivity coating arranges TiO 2/ Si 3n 4/ SiO 2composite film is as protective layer; this protective layer has superior thermostability and passivation effect; choose relatively thin protective layer thickness and can effectively protect low-emissivity coating, thus the point-like macroscopic irregularity of minimizing film surface, and the while can also keep the muted color of product appearance.
The accompanying drawing explanation:
The film structure schematic diagram that Fig. 1 is of the present invention pair of silver low-radiation coated glass;
The film structure schematic diagram that Fig. 2 is single silver low-radiation coated glass of the present invention;
The film structure schematic diagram that Fig. 3 is Three-silver-layer low-radiation coated glass of the present invention;
The structural representation that Fig. 4 is interlayer skylight glass of the present invention;
Attached number in the figure explanation: 1 is glass substrate, 11 is the first glass substrate, 12 is the second glass substrate, 2 is middle layer, 3 is low-emissivity coating, 301 is lower medium layer, 302 is first time barrier layer, 303 is the first infrared reflecting layer, 304 is barrier layer on first, 305 is the first medium layer, 306 is second time barrier layer, 307 is the second infrared reflecting layer, 308 is barrier layer on second, 309 is the second medium layer, 310 is the 3rd time barrier layer, 311 is the 3rd infrared reflecting layer, 312 is barrier layer on the 3rd, 313 is upper medium layer, 41 is that the first printing ink prints limit, 42 is that the second printing ink prints limit, 5 is protective layer, 51 is the first protection sublayer, 52 is the second protection sublayer, 53 is the 3rd protection sublayer.
Embodiment:
Embodiment in the present invention usings automobile skylight glass to discuss as performance, yet the present invention is not limited thereto, and the present invention can be the vehicle transparent window of any type, for example whole or stacked front window, side window or rear window.
Below in conjunction with accompanying drawing, content of the present invention is described further.For clarity, each layer thickness in schematic diagram of the present invention is not drawn in true ratio.
As shown in Figures 1 to 3, a kind of low radiation coated glass of the present invention, comprise glass substrate 1 and be arranged on the low-emissivity coating 3 on glass substrate 1 surface, described low-emissivity coating 3 comprises at least two medium layers and at least one infrared reflecting layer, described medium layer and infrared reflecting layer are from the upwards alternately stack of the surface of described glass substrate 1, each infrared reflecting layer is between two medium layers, it is characterized in that: the top of described low-emissivity coating 3 also is provided with protective layer 5, described protective layer 5 upwards comprises the first protection sublayer 51 successively from described glass substrate 1, the second protection sublayer 52 and the 3rd protection sublayer 53, described the first protection sublayer 51 is TiO 2rete, described the second protection sublayer 52 is Si 3n 4rete, described the 3rd protection sublayer 53 is SiO 2rete.The thickness of the first protection sublayer 51 is preferably 5~15nm, and the total thickness of the second protection sublayer 52 and the 3rd protection sublayer 53 is preferably 10~30nm.
Although Si 3n 4rete has higher physical strength, but due to Si 3n 4the great friction coefficient of rete, make Si 3n 4/ SiO 2the abrasion hardness deficiency of duplicature.And TiO 2rete has higher density and abrasion hardness and thermostability, at Si 3n 4deposit TiO under rete 2rete not only is conducive to improve Si 3n 4the sticking power of rete, form a continuous interface, and formed TiO 2/ Si 3n 4/ SiO 2composite film can better improve rete thermostability and abrasion hardness at high temperature, and the protective film surface is not destroyed and denudes effectively.
In the present invention, for the protection infrared reflecting layer is not destroyed in film deposition and following process processing, can barrier layer be set between described infrared reflecting layer and the most close this infrared reflecting layer and the medium layer on this infrared reflecting layer and/or be provided with lower barrier layer between described infrared reflecting layer and the most close this infrared reflecting layer and the medium layer under this infrared reflecting layer, the thickness of described upper barrier layer and lower barrier layer is 0.5~10nm, the material of described upper barrier layer and lower barrier layer is from Ti, Ni, Cr, Al, Zr, Zn, Nb, metal and the alloys thereof such as Ta, or the oxide compound of its metal and alloy thereof, nitride, oxynitride, the incomplete oxidation thing, incomplete nitride, not exclusively in oxynitride, select at least one.
In the present invention, the major function of described infrared reflecting layer is for reflected infrared, reduce infrared rays transmission from low radiation coated glass, so the film material of described infrared reflecting layer can be selected any material that can reflected infrared, such as (but being not limited to) silver, gold, copper, aluminium etc., be preferably in the present invention the alloy of silver or argentiferous, wherein the alloy of argentiferous is preferably in silver and gold, aluminium, copper the alloy of at least one in the present invention.All select in an embodiment of the present invention silver, can effectively reduce radiant ratio, improved heat insulation and heat-insulating property.In embodiment, the thickness of silver does not limit the scope of the invention, and can select, so that the coated glass of low-E to be provided.The silver that in embodiments of the invention, preferred geometry thickness is 8~20nm is as infrared reflecting layer.
Further, described medium layer is selected from least one in the oxide compound of the metals such as Zn, Sn, Si, Al, Ti, Zr, Nb, Ta, Bi, Ni, Cr or its alloy, or is selected from the metals such as Si, Al, Zr, Ti, Nb, Ta or the nitride of its alloy, at least one in oxynitride.Be understandable that, described medium layer can comprise a plurality of sublayers.
Further; when described low radiation coated glass is single silver-colored structure; described low-emissivity coating comprises two medium layers and an infrared reflecting layer, and described low-emissivity coating 3 upwards is followed successively by from described glass substrate 1: barrier layer 304, upper medium layer 313 and protective layer 5 on lower medium layer 301, first time barrier layer 302, the first infrared reflecting layer 303, first.
Further; when described low radiation coated glass is two silver-colored structure; described low-emissivity coating comprises three medium layers and two infrared reflecting layers, and described low-emissivity coating 3 upwards is followed successively by from described glass substrate: barrier layer 308, upper medium layer 313 and protective layer 5 on barrier layer 304 on lower medium layer 301, first time barrier layer 302, the first infrared reflecting layer 303, first, first medium layer 305, second time barrier layer 306, the second infrared reflecting layer 307, second.
Further, when described low radiation coated glass is three silver medal structures, described low-emissivity coating comprises four medium layers and three infrared reflecting layers, described low-emissivity coating 3 upwards is followed successively by from described glass substrate: lower medium layer 301, first time barrier layer 302, the first infrared reflecting layer 303, on first, barrier layer 304, first medium layer 305, second time barrier layer 306, the second infrared reflecting layer 307, on second, barrier layer 308, second medium layer 309, the 3rd time barrier layer 310, the 3rd infrared reflecting layer 311, on the 3rd, barrier layer 312, upper medium layer 313 and protective layer 5.
As shown in Figure 4, the present invention also provides a kind of interlayer skylight glass, comprise that the first glass substrate 11, middle layer 2, the second glass substrate 12, low-emissivity coating 3, the first printing ink print limit 41 and the second printing ink seal limit 42, the low-emissivity coating 3 arranged on described the first glass substrate 11 is positioned at the one side near middle layer 2, also be provided with between the first glass substrate 11 and low-emissivity coating 3 on the one side of the first printing ink seal limit 41, the second glass substrates 12 away from middle layer 2 and be provided with the second printing ink seal limit 42.Wherein, middle layer 2 is laminated glass intermediate polymer commonly used, as PVB and EVA etc.In fact, middle layer 2, low-emissivity coating 3 and the first printing ink print limit 41 and fit tightly, and can not have gap as shown in FIG., and what structural representation meaned is its hierarchical structure, is not actual effect figure.
Below enumerating specific embodiment sets forth in more detail to the present invention.
Comparative Examples 1~5 and embodiment 1~2
Two silver low-radiation coated glass that Comparative Examples 1~5 and embodiment 1~2 adopts as shown in Figure 1, its film structure upwards is followed successively by from glass substrate 1: medium layer 313/ protective layer 5 on barrier layer 308/ on 305/ second time barrier layer of barrier layer 304/ first medium layer, 306/ second infrared reflecting layer 307/ second on 301/ first time barrier layer of lower medium layer, 302/ first infrared reflecting layer 303/ first.
As shown in Figure 4, the first glass substrate 11 adopts transparent float glass that 2.0mm are thick after cutting, edging, washing, oven dry, silk screen printing, sintering, pass through again plated film washing machine washing and drying again, then adopt the shield technology of Chinese patent 200920077797.X will be arranged on lip-deep the first printing ink of the first glass substrate 11 and print limit 41 and block, finally the first glass substrate 11 is entered to the vacuum magnetron sputtering coating film chamber with shield simultaneously and plate successively:
[ZnSnOx (20nm)/AZO (10nm)]/TiOx (2nm)/Ag (10nm)/TiOx (3nm)/[ZnSnOx (55nm)/AZO (10nm)]/TiOx (2nm)/Ag (13nm)/TiOx (3nm)/[AZO (8nm)/ZnSnOx (20nm)]/protective layer
Wherein, AZO is the zinc oxide of mixing aluminium, and the ZnSnOx/AZO combination layer is as medium layer, and two silver low-emissivity coatings of Comparative Examples 1~5 and embodiment 1~2 adopt respectively protective layer as shown in table 1 below.Need to particularly point out, oxide compound ZnSnOx (x=2.5) and the TiOx (x=1.6) of above-mentioned each rete are nonstoichiometry or partial oxidation.For example, in the TiOx rete, 0<x≤2, when x=2, this layer is TiO 2, when 0<x<2, the TiO that this layer is incomplete oxidation 2.If adopt the rete of incomplete oxidation, these oxide membranous layers can preferential absorption oxygen in heat treatment process so, thereby avoid functional layer silver layer generation oxidation, and after hot bending, the ZnSnOx in the finished product rete and TiOx are the form of complete oxidation.
The second glass substrate 12 adopts the transparent float glass that 2.0mm is thick to make through techniques such as cutting, edging, washing, oven dry, printing, oven dry.Spray insulating powder by powder spraying system being coated with on the first glass substrate 11 of low-emissivity coating 3, with the second glass substrate 12 that prints limit 42 with the second printing ink, matched again, then the two sheet glass substrates that matched are placed on to dry and enter baking and bending furnace on bending mould and dried curved, two pairs of glass substrates after curved the completing of baking are washed, are dried, closed the operations such as sheet, first pressing, high pressure, packing, finally made plated film interlayer panorama skylight glass.
Dry when curved two sheet glass substrates stacks and be placed on together to dry and dried curvedly on bending mould, the first glass substrate 11 of wherein being close to mould is called as " sheet ", and the second glass substrate 12 be stacked on " sheet " is called " small pieces ".Low-emissivity coating 3 is positioned at a side in " sheet " upper and close middle layer (PVB).
Table 1: Comparative Examples 1~5 and embodiment 1~2 film structure contrast
As shown in the data in table 1, Comparative Examples 1 is used TiO 2rete is as protective layer, and this rete easily produces more spot defect after the sandwiched product hot bending.Use respectively TiO in Comparative Examples 2 and Comparative Examples 3 2/ Si 3n 4and TiO 2/ SiO 2as protective layer, work as Si 3n 4or SiO 2but although it is unsatisfactory to reduce to a certain extent the quantity effect of spot defect during the thinner thickness of rete.Comparative Examples 4 and Comparative Examples 5 are by increasing Si 3n 4or SiO 2the thickness of rete is protective film better, thereby reduces spot defect quantity, but even departs from muted color, product appearance has been caused to adverse influence because the increase of thickness causes Film color to have greatly changed.
Embodiment 1 and embodiment 2 adopt TiO 2/ Si 3n 4/ SiO 2rete, as protective layer, due to its superior thermostability and passivation effect, is chosen relatively thin thicknesses of layers and can effectively be protected low-emissivity coating, thereby reduces the point-like macroscopic irregularity of film surface, can also keep the muted color of product appearance simultaneously.
In embodiment 1 and embodiment 2, Si 3n 4/ SiO 2duplicature is through high-temperature heat treatment the time, and its passivation effect, thermostability and alkali resistant metal ion transport ability all are better than single Si 3n 4rete or SiO 2rete, under equal conditions used Si 3n 4/ SiO 2duplicature is the protective film surface more effectively, prevents that rete is destroyed under hot conditions.Although Si 3n 4rete has higher physical strength, but due to Si 3n 4the great friction coefficient of rete, make Si 3n 4/ SiO 2the abrasion hardness deficiency of duplicature.And TiO 2rete has higher density and abrasion hardness and thermostability, at Si 3n 4deposit TiO under rete 2rete not only is conducive to improve Si 3n 4the sticking power of rete, form a continuous interface, and formed TiO 2/ Si 3n 4/ SiO 2composite film can better improve rete thermostability and abrasion hardness at high temperature, and the protective film surface is not destroyed and denudes effectively.
Embodiment 3
Single silver low-radiation coated glass that embodiment 3 adopts as shown in Figure 2, its film structure upwards is followed successively by from glass substrate 1: medium layer 313/ protective layer 5 on barrier layer 304/ on 301/ first time barrier layer of lower medium layer, 302/ first infrared reflecting layer 303/ first.
As shown in Figure 4, the first glass substrate 11 adopts transparent float glass that 2.0mm are thick after cutting, edging, washing, oven dry, silk screen printing, sintering, pass through again plated film washing machine washing and drying again, then adopt the shield technology of Chinese patent 200920077797.X will be arranged on lip-deep the first printing ink of the first glass substrate 11 and print limit 41 and block, finally the first glass substrate 11 is entered to the vacuum magnetron sputtering coating film chamber with shield simultaneously and plate successively:
[ZnSnOx(20nm)/AZO(10nm)]/TiOx(2nm)/Ag(10nm)/TiOx(3nm)/[AZO(10nm)/ZnSnOx(10nm)]/[TiO 2(10nm)/Si 3N 4(12nm)/SiO 2(10nm)]
Wherein, AZO is the zinc oxide of mixing aluminium, and the ZnSnOx/AZO combination layer is as medium layer, and this list silver low-emissivity coatings adopts TiO 2/ Si 3n 4/ SiO 2combination layer is as protective layer.It needs to be noted, oxide compound ZnSnOx (x=2.5) and the TiOx (x=1.6) of above-mentioned each rete are nonstoichiometry or partial oxidation.For example, in the TiOx rete, 0<x≤2, when x=2, this layer is TiO 2, when 0<x<2, the TiO that this layer is incomplete oxidation 2.If adopt the rete of incomplete oxidation, these oxide membranous layers can preferential absorption oxygen in heat treatment process so, thereby avoid functional layer silver layer generation oxidation, and after hot bending, the ZnSnOx in the rete of the finished product and TiOx are the form of complete oxidation.
The second glass substrate 12 adopts the transparent float glass that 2.0mm is thick to make through techniques such as cutting, edging, washing, oven dry, printing, oven dry.Spray insulating powder by powder spraying system being coated with on the first glass substrate 11 of low-emissivity coating 3, with the second glass substrate 12 that prints limit 42 with the second printing ink, matched again, then the two sheet glass substrates that matched are placed on to dry and enter baking and bending furnace on bending mould and dried curved, two pairs of glass substrates after curved the completing of baking are washed, are dried, closed the operations such as sheet, first pressing, high pressure, packing, finally made plated film interlayer panorama skylight glass.
Dry when curved two sheet glass substrates stacks and be placed on together to dry and dried curvedly on bending mould, the first glass substrate 11 of wherein being close to mould is called as " sheet ", and the second glass substrate 12 be stacked on " sheet " is called " small pieces ".Low-emissivity coating 3 is positioned at a side in " sheet " upper and close middle layer (PVB).
The face sheet resistance that finally records this low-emissivity coating is 4.6 Ω/, and spot defect quantity is 2~4/square, and the diameter of spot defect is 1~2mm, and the color value of product is L*=33, a*=2.1, b*=-6.From above-mentioned data, the point-like macroscopic irregularity of this film surface is few, can also keep the muted color of product appearance simultaneously.
Embodiment 4
Embodiment 4 adopts Three-silver-layer low-radiation coated glass as shown in Figure 3, and its film structure upwards is followed successively by from glass substrate 1: medium layer 313/ protective layer 5 on barrier layer 312/ on the 3rd time barrier layer 310/ the 3rd infrared reflecting layer 311/ the 3rd of barrier layer 308/ second medium layer 309/ on 305/ second time barrier layer of barrier layer 304/ first medium layer, 306/ second infrared reflecting layer 307/ second on 301/ first time barrier layer of lower medium layer, 302/ first infrared reflecting layer 303/ first.
As shown in Figure 4, the first glass substrate 11 adopts transparent float glass that 2.0mm are thick after cutting, edging, washing, oven dry, silk screen printing, sintering, pass through again plated film washing machine washing and drying again, then adopt the shield technology of Chinese patent 200920077797.X will be arranged on lip-deep the first printing ink of the first glass substrate 11 and print limit 41 and block, finally the first glass substrate 11 is entered to the vacuum magnetron sputtering coating film chamber with shield simultaneously and plate successively:
[ZnSnOx(20nm)/AZO(10nm)]/TiOx(2nm)/Ag(10nm)/TiOx(3nm)/[ZnSnOx(55nm)/AZO(10nm)]/TiOx(2nm)/Ag(13nm)/TiOx(3nm)/[ZnSnOx(45nm)/AZO(10nm)]/TiOx(2nm)/Ag(13nm)/TiOx(3nm)/[AZO(10nm)/ZnSnOx(10nm)]/[TiO 2(10nm)/Si 3N 4(12nm)/SiO 2(10nm)]
Wherein, AZO is the zinc oxide of mixing aluminium, and the ZnSnOx/AZO combination layer is as medium layer, and this three-silver low radiation coating adopts TiO 2/ Si 3n 4/ SiO 2combination layer is as protective layer.It needs to be noted, oxide compound ZnSnOx (x=2.5) and the TiOx (x=1.6) of above-mentioned each rete are nonstoichiometry or partial oxidation.For example, in the TiOx rete, 0<x≤2, when x=2, this layer is TiO 2, when 0<x<2, the TiO that this layer is incomplete oxidation 2.If adopt the rete of incomplete oxidation, these oxide membranous layers can preferential absorption oxygen in heat treatment process so, thereby avoid functional layer silver layer generation oxidation, and after hot bending, the ZnSnOx in the rete of the finished product and TiOx are the form of complete oxidation.
The second glass substrate 12 adopts the transparent float glass that 2.0mm is thick to make through techniques such as cutting, edging, washing, oven dry, printing, oven dry.Spray insulating powder by powder spraying system being coated with on the first glass substrate 11 of low-emissivity coating 3, with the second glass substrate 12 that prints limit 42 with the second printing ink, matched again, then the two sheet glass substrates that matched are placed on to dry and enter baking and bending furnace on bending mould and dried curved, two pairs of glass substrates after curved the completing of baking are washed, are dried, closed the operations such as sheet, first pressing, high pressure, packing, finally made plated film interlayer panorama skylight glass.
Dry when curved two sheet glass substrates stacks and be placed on together to dry and dried curvedly on bending mould, the first glass substrate 11 of wherein being close to mould is called as " sheet ", and the second glass substrate 12 be stacked on " sheet " is called " small pieces ".Low-emissivity coating 3 is positioned at a side in " sheet " upper and close middle layer (PVB).
The face sheet resistance that finally records this low-emissivity coating is 1.5 Ω/, and spot defect quantity is 2~6/square, and the spot defect diameter is 1~2mm, and the color value of product is L*=32, a*=-2, b*=-4.From above-mentioned data, the point-like macroscopic irregularity of this coatingsurface is few, can also keep the muted color of product appearance simultaneously.
Above content specifically describes a kind of low radiation coated glass of the present invention and interlayer skylight glass thereof; but the present invention is not subject to the limitation of embodiment content described above; so any improvement, equivalent modifications and replacement etc. that all foundations technical essential of the present invention is carried out, all belong to the scope of protection of the invention.

Claims (10)

1. a low radiation coated glass, comprise glass substrate (1) and be arranged on the low-emissivity coating (3) on the surface of glass substrate (1), described low-emissivity coating (3) comprises at least two medium layers and at least one infrared reflecting layer, described medium layer and infrared reflecting layer are from the upwards alternately stack of the surface of described glass substrate (1), each infrared reflecting layer is between two medium layers, it is characterized in that: the top of described low-emissivity coating (3) also is provided with protective layer (5), described protective layer (5) upwards comprises the first protection sublayer (51) successively from described glass substrate (1), the second protection sublayer (52) and the 3rd protection sublayer (53), described the first protection sublayer (51) is TiO 2rete, described the second protection sublayer (52) is Si 3n 4rete, described the 3rd protection sublayer (53) is SiO 2rete.
2. low radiation coated glass according to claim 1 is characterized in that: the thickness of described the first protection sublayer (51) is 5~15nm.
3. low radiation coated glass according to claim 1 is characterized in that: it is 10~30nm that the total thickness of sublayer (53) is protected in described the second protection sublayer (52) and the described the 3rd.
4. low radiation coated glass according to claim 1, it is characterized in that: described medium layer is selected from least one in the oxide compound of the metals such as Zn, Sn, Si, Al, Ti, Zr, Nb, Ta, Bi, Ni, Cr or its alloy, or is selected from the metals such as Si, Al, Zr, Ti, Nb, Ta or the nitride of its alloy, at least one in oxynitride.
5. low radiation coated glass according to claim 1, is characterized in that: the alloy layer that described infrared reflecting layer is silver layer or argentiferous.
6. low radiation coated glass according to claim 1, it is characterized in that: barrier layer is set between described infrared reflecting layer and the most close this infrared reflecting layer and the medium layer on this infrared reflecting layer and/or between described infrared reflecting layer and the most close this infrared reflecting layer and the medium layer under this infrared reflecting layer, lower barrier layer is set, the thickness of described upper barrier layer and lower barrier layer is 0.5~10nm, the material of described upper barrier layer and lower barrier layer is from Ti, Ni, Cr, Al, Zr, Zn, Nb, metal and the alloys thereof such as Ta, or the oxide compound of its metal and alloy thereof, nitride, oxynitride, the incomplete oxidation thing, incomplete nitride, not exclusively in oxynitride, select at least one.
7. according to the arbitrary described low radiation coated glass of claim 1~6; it is characterized in that: described low-emissivity coating (3) comprises two medium layers and an infrared reflecting layer, and described low-emissivity coating (3) upwards is followed successively by from described glass substrate (1): barrier layer (304), upper medium layer (313) and protective layer (5) on lower medium layer (301), first time barrier layer (302), the first infrared reflecting layer (303), first.
8. according to the arbitrary described low radiation coated glass of claim 1~6; it is characterized in that: described low-emissivity coating (3) comprises three medium layers and two infrared reflecting layers, and described low-emissivity coating (3) upwards is followed successively by from described glass substrate (1): barrier layer (308), upper medium layer (313) and protective layer (5) on barrier layer (304), first medium layer (305), second time barrier layer (306), the second infrared reflecting layer (307), second on lower medium layer (301), first time barrier layer (302), the first infrared reflecting layer (303), first.
9. according to the arbitrary described low radiation coated glass of claim 1~6, it is characterized in that: described low-emissivity coating (3) comprises four medium layers and three infrared reflecting layers, described low-emissivity coating (3) upwards is followed successively by from described glass substrate (1): lower medium layer (301), first time barrier layer (302), the first infrared reflecting layer (303), barrier layer on first (304), first medium layer (305), second time barrier layer (306), the second infrared reflecting layer (307), barrier layer on second (308), second medium layer (309), the 3rd time barrier layer (310), the 3rd infrared reflecting layer (311), barrier layer on the 3rd (312), upper medium layer (313) and protective layer (5).
10. an interlayer skylight glass, comprise two blocks of glass and be clipped in the middle layer (2) between described two blocks of glass, it is characterized in that: in described two blocks of glass, have at least one to be selected from the arbitrary described low radiation coated glass of claim 1~9, the low-emissivity coating of described low radiation coated glass (3) is positioned at the one side near middle layer (2).
CN201310340898.2A 2013-08-07 2013-08-07 A kind of low radiation coated glass and interlayer skylight glass thereof Active CN103396016B (en)

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CN104029440A (en) * 2014-05-22 2014-09-10 杭州电子科技大学 Offline low-emissivity glass coated film system
CN109467320A (en) * 2018-04-27 2019-03-15 福耀玻璃(湖北)有限公司 A kind of on-line coating and film-removing technology of shield glass
CN110582472A (en) * 2017-03-03 2019-12-17 佳殿玻璃有限公司 Coated article with IR reflecting layer and overcoat to improve solar gain and visible light transmission
CN111606576A (en) * 2020-04-26 2020-09-01 苏州华东镀膜玻璃有限公司 High-stability temperable off-line double-silver Low-E coated glass and preparation method thereof
CN113831027A (en) * 2021-10-25 2021-12-24 苏州瑞纳新材料科技有限公司 Low-E glass film and preparation process thereof
CN114057407A (en) * 2021-12-23 2022-02-18 福建省万达汽车玻璃工业有限公司 Coated glass and laminated glass

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CN102745906A (en) * 2012-07-26 2012-10-24 福耀玻璃工业集团股份有限公司 Low radiation coated glass and sandwich glass product thereof
CN102757185A (en) * 2012-07-26 2012-10-31 福耀玻璃工业集团股份有限公司 Low-radiation heat-treatable coated glass and interlayer glass product thereof

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CN104029440A (en) * 2014-05-22 2014-09-10 杭州电子科技大学 Offline low-emissivity glass coated film system
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CN113831027A (en) * 2021-10-25 2021-12-24 苏州瑞纳新材料科技有限公司 Low-E glass film and preparation process thereof
CN114057407A (en) * 2021-12-23 2022-02-18 福建省万达汽车玻璃工业有限公司 Coated glass and laminated glass

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