CN103386652A - Energy-saving pipe inner wall shot blasting rust remover - Google Patents
Energy-saving pipe inner wall shot blasting rust remover Download PDFInfo
- Publication number
- CN103386652A CN103386652A CN2012101532637A CN201210153263A CN103386652A CN 103386652 A CN103386652 A CN 103386652A CN 2012101532637 A CN2012101532637 A CN 2012101532637A CN 201210153263 A CN201210153263 A CN 201210153263A CN 103386652 A CN103386652 A CN 103386652A
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- Prior art keywords
- sleeve pipe
- worm screw
- sand
- screw sleeve
- motor
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- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims abstract description 26
- 238000005422 blasting Methods 0.000 title abstract 4
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 42
- 239000010959 steel Substances 0.000 claims abstract description 42
- 238000007789 sealing Methods 0.000 claims abstract description 10
- 230000000694 effects Effects 0.000 claims abstract description 7
- 239000004576 sand Substances 0.000 claims description 88
- 239000013049 sediment Substances 0.000 claims description 26
- 244000035744 Hura crepitans Species 0.000 claims description 24
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 4
- 238000011084 recovery Methods 0.000 abstract description 3
- 239000003638 chemical reducing agent Substances 0.000 abstract description 2
- 239000000428 dust Substances 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 238000004134 energy conservation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The invention relates to an energy-saving pipe inner wall shot blasting rust remover. The rust remover is composed of an electric rotation blasting head with blades, a grit delivery worm device, a worm sleeve pipe, a steel grit recovery device, a grit supply box, a sealing device, a grit guiding device, a grit feeding device, a movable trolley, a movable trolley motor, a rotary roller, a rotary roller motor, a rail, and the like. The electric rotation blasting head with blades is connected with the worm sleeve pipe through a connector. The rotatable grit delivery worm device is arranged in the worm sleeve pipe. The grit delivery device can rotate forwardly and reversely under the effects of a motor and a reducer. When the grit delivery device rotates forwardly, grit is fed, and when the grit delivery device rotates reversely, grit is recovered. The grit feeding device is arranged in the grit supply box, such that steel grit can be recycled and reused. With the scheme provided by the invention, large amount of mechanical parts and materials can be saved, and large amount of power energy can be saved during working. Therefore, pipe rust removal work is energy-saving and highly efficient.
Description
Technical field
The present invention relates to a kind of large diameter pipeline inwall ballasting rust remover, especially a kind of inner-walls of duct ballasting rust remover that can be energy-conservation, affiliated metal processing rust cleaning field.
Background technology
at present, the rust cleaning problem that we will solve steel pipe inner wall adopts steel sand mostly, the derusting method of the impellings such as shot or injection, because impelling is better than spraying, so adopt centrifugal blast cleaning technique to account for the market mainstream, but traditional ballasting rust remover all adopts the huge hydraulic motor high speed rotational blade ramming of high capacity motor drive one cover of up to a hundred kilowatts of power consumptions to carry out the ramming rust cleaning to steel pipe inner wall both at home and abroad at present, for steel pipe derusting is moved continuously, be equipped with again simultaneously the huge steel sand of a cover and reclaim and supply sand equipment, for steel sand is cleared in steel pipe, must adopt the very large blower fan of power consumption to pull out steel sand and dust in pipeline, pass through again sand, dust separating arrangement is delivered to steel sand on the steel sand circulatory system, dust is delivered on dust pelletizing system, this traditional ballasting rust remover causes a large amount of electric power, the waste of manpower and material, for this reason, a kind of brand-new energy-conservation inner-walls of duct ballasting rust remover that can overcome above-mentioned defect of people's demand.
Summary of the invention
The present invention seeks to solve some problems that above-mentioned technology exists, and proposed the inner-walls of duct ballasting rust remover scheme of new energy-saving.
in order to reach the purpose that addresses the above problem, technical scheme of the present invention provides a kind of energy saving pipeline inwall ballasting rust remover, and it is to consist of parts such as the electronic rotation ramming head with blade, sediment transport endless screw apparatus, worm screw sleeve pipe, steel sand retracting device, confession sandbox and parts, sealing device, moveable cart, moveable cart motor, runner, runner motor, track, fixed mount, carriage, motor cabinet, control valve, upper sand devices, the steel sand retracting device is arranged at worm screw sleeve pipe front end, the steel sand retracting device can rotate along with the processing pipe fitting, and can also move back and forth in the pipeline of processing along with the worm screw sleeve pipe, on this steel sand retracting device, an opening is set, just in time with worm screw sleeve pipe front end on set corresponding the matching of an opening, so that the steel sand that reclaims can enter in the worm screw sleeve pipe, this sediment transport endless screw apparatus is arranged in the worm screw sleeve pipe, can do forward or reverse under the drive of sediment transport worm screw power motor reductor in the worm screw sleeve pipe rotates, and can move back and forth in the pipe fitting of required processing along with outer tube, its front end of worm screw sleeve pipe is connected by a connection piece with the electronic rotation ramming head with blade, in order to can make steel sand can enter into electronic rotation ramming head with blade, ramming head by High Rotation Speed is dished out steel sand to eliminate rust, this sediment transport endless screw apparatus and worm screw sleeve pipe are by a sealing device and extend to in sandbox and be arranged on a carriage, the described a kind of energy saving pipeline inwall ballasting rust remover of the described a kind of energy saving pipeline of this programme, its setting has also comprised is installing worm screw power motor and reductor and motor rack for arranging in sandbox, this motor via reducer has connected the sediment transport endless screw apparatus, lead the sand device for also being provided with in sandbox, for sand hopper, control valve, upper sand device, carriage, sand inlet, connected control valve for the sand hopper that supplies in sandbox, this control valve is connected with another opening on the worm screw sleeve pipe, the end of the worm screw sleeve pipe in the confession sandbox has connected the steel sand recovery and has led the sand device, control valve can be used for controlling the flow that enters of steel sand, upper sand device has comprised upper sand motor, right angle reductor, and be arranged on for transmission device and conveyer belt in sandbox, each is for the sand device, bearing, support.
The described a kind of energy saving pipeline inwall ballasting rust remover of this programme, it arranges and has also comprised moveable cart, moveable cart motor and runner, runner motor, runner is arranged on moveable cart, runner can hold up the pipe fitting of processing, runner rotates under the drive of runner motor, the processing pipe fitting rotatablely moves, and moveable cart can hold up each parts and back and forth move in orbit.
The present invention compared with prior art has the following advantages and good effect:
this programme substitutes the conveyer belt sediment transport with the sediment transport worm screw, this sediment transport endless screw apparatus under the effect of power motor and reductor during forward for sand, reclaim sand during counter-rotating, can omit long conveyer belt and a large amount of annexes, saved material, make for sand and desanding is integrated completes, thereby reduced energy consumption, improved operating efficiency, this programme adopts sand reservoir box for sand and storage sand, huge upper sand and lower sand machine and a large amount of parts and annex have been omitted, the present invention program has not only saved the materials such as a large amount of mechanical parts, also save a large amount of electric energy, greatly increase work efficiency and produce good effect.
The present invention is described in detail below in conjunction with accompanying drawing:
Fig. 1 is one embodiment of the present of invention overall structure generalized section.
in figure: 1 processing pipe fitting, 2 motors, 3 band blade rotary ramming heads, 4 connectors, 5 steel sand retracting devices, 6 worm screw sleeve pipes, 7 sediment transport endless screw apparatus, 8 sealing devices, 9 fixed mounts, 10 for sandbox, 11 control valves, 12 for sand hopper, 13 power motors, 14 reductors, 15 conveyers, 16 conveyer belts, 17 for the sand device, 18 right angle reductors, 19 motors, 20 supports, 21 runner motors, 22 runners, 23 moveable cart, 24 tracks, 25 moveable cart, 26 moveable cart motors, 27 collection boxes, 28 carriages, 29 moveable cart, 30 lead the sand device, 31 motor racks, 32 bearings, 33 add the sand mouth, 34 dust arresters.
The specific embodiment
referring to Fig. 1, processing pipe fitting 1 is erected on moveable cart 23 and runner 22, runner 22 rotates under the effect of runner motor 21, workpiece pipe fitting 1 also rotates thereupon, one end of pipe fitting 1 is placed in sealing device 8, the lower end of sealing device 8 has opening to connect a collection box 27, be used for storing the steel sand of recovery, sealing device is installed on moveable cart 25, moveable cart motor 26 can drive moveable cart 25 and move on track 24, be arranged on moveable cart 29 for sandbox 10 and parts, motor 2 combines band blade rotary ramming head 3 steel sand of can dishing out at a high speed, band blade rotary ramming head 3 has connected worm screw sleeve pipe 6 by connector 4 again, steel sand retracting device 5 is arranged on worm screw sleeve pipe 6, one opening is set on worm screw sleeve pipe 6, also have on steel sand retracting device 5 opening and with the corresponding linking of opening on worm screw sleeve pipe 6, steel sand retracting device 5 can rotate thereupon on processing pipe fitting 1 inwall, and can carry out traverse motion in processing pipe fitting 1 inwall along with worm screw sleeve pipe 6, the steel sand that electronic ramming head 3 with blade can also be dished out, be recycled to worm screw sleeve pipe 6 again to utilize by the opening on worm screw sleeve pipe 6 in the middle of the pipe fitting 1 of processing, in this case, worm screw sleeve pipe 6 and sediment transport endless screw apparatus 7 all extend to in the middle of sandbox 10 by sealing device 8, for fixing and picking-up worm screw sleeve pipe 6, installed the carriage 28 in fixed mount 9 and confession sandbox additional, the end of sediment transport endless screw apparatus 7 has connected power motor 13, power step-down gear 14, , the end of worm screw sleeve pipe 6 also connects leads sand device 30, the steel sand that reclaims can be caused each on sand device 17, connecting respectively for the opening on sand hopper 12 and worm screw sleeve pipe 6 for set control valve 11 two ends in sandbox 10, steel sand enters into worm screw sleeve pipe 6 thus, also be provided with the sand device in sandbox, this device comprises bearing 32, transmission device 15, conveyer belt 16, each is for sand device 17, and right angle reductor 18, motor 19, support 20, an end at processing pipe fitting 1, can connect dust arrester 34.
during work, steel sand adds from adding sand mouth 33, on-off circuit switches on power, when power motor 13 and reductor 14 forward, sediment transport endless screw apparatus 7 is forward simultaneously, upper sand device is started working, motor 19, right angle reductor 18 drives conveyer belt 16 and rotates, the sand device 17 that respectively supplies that is arranged on simultaneously on conveyer belt 16 also starts to rotate, steel sand in case is delivered to in the middle of sand hopper 12 for sand device 17 by each, enter in the middle of worm screw sleeve pipe 6 through control valve 11 again, sediment transport endless screw apparatus 7 forwards, steel sand is flowed to electronic ramming head 3 with blade, steel sand is by the operation that eliminates rust of dishing out at a high speed, when the steel sand amount of sand that drops on inner-walls of duct meets the ramming head demand, control valve 11 can be closed for sand, when 13 counter-rotating of dynamic retarding motor, these sediment transport endless screw apparatus 7 counter-rotatings, steel sand is along with the counter-rotating of sediment transport endless screw apparatus 7, the end that is brought back into for the worm screw sleeve pipe 6 in sandbox passes through guider 30, caught for sand device 17 again, deliver to again for sand hopper, capable of circulation reciprocal for the sand sediment transport thus, an end at processing pipe fitting 1, the dust arrester 34 that has connected an activity, in order to the dedusting work in the rust cleaning process, to reach the purpose of cleaner production.
Obviously; the related a kind of energy saving pipeline inwall ballasting rust remover of above-mentioned explanation is not limited only to above-mentioned giving an example; the present invention program also can adopt other modes; the as above collection box structure of the layout of husky each parts of device and upper husky mode, seal box below, and power motor and the connected mode of reductor and sediment transport worm screw or the variations of control valve etc., within the related those of ordinary skill of the present invention program carries out in essential scope of the present invention change, replacement, interpolation etc. also belong to protection scope of the present invention.
Claims (5)
1. energy saving pipeline inwall ballasting rust remover, its essential characteristic is: it be by the electronic rotation ramming head with blade, sediment transport endless screw apparatus, worm screw sleeve pipe, steel sand retracting device, sealing device, for sandbox, upper sand device, control valve, moveable cart, moveable cart motor, runner, runner motor, track, fixed mount, carriage, motor cabinet, etc. form; The front end of worm screw sleeve pipe has connected electronic rotation ramming head with blade by a connection piece, worm screw sleeve pipe and sediment transport endless screw apparatus extend to in sandbox, the steel sand retracting device that is arranged at worm screw sleeve pipe front end can rotate along with the pipe fitting of processing, and can move back and forth in the pipeline of processing along with the worm screw sleeve pipe, on this steel sand retracting device, an opening is set, just in time with worm screw sleeve pipe front end on set corresponding the matching of an opening; The sediment transport endless screw apparatus under the drive of the power motor in sandbox and reductor, carries out forward or reverse and rotates in the worm screw sleeve pipe, the sediment transport endless screw apparatus can also move back and forth along with the worm screw sleeve pipe in the pipe fitting of required processing; Connected and comprised and lead the sand apparatus at the end of worm screw sleeve pipe, also be provided with a sand feeding hole on the worm screw sleeve pipe, can connect successively control valve and for sand hopper; Also comprised upper sand device in sandbox, upper husky device has comprised transmission device, conveyer belt, has supplied sand device, right angle reductor, motor, bearing, runner mechanism, seal box can be installed on moveable cart, supply sandbox, moveable cart can motion in orbit under the effect of moveable cart motor.
2. a kind of energy saving pipeline inwall ballasting rust remover described according to claims 1 is characterized in that: it be by the electronic rotation ramming head with blade, sediment transport endless screw apparatus, worm screw sleeve pipe, steel sand retracting device, sealing device, for sandbox, upper sand device, control valve, moveable cart, moveable cart motor runner, runner, runner motor, track, fixed mount, carriage, motor rack, etc. form.
3. a kind of energy saving pipeline inwall ballasting rust remover described according to claims 1, it is characterized in that: the front end of worm screw sleeve pipe has connected electronic rotation ramming head with blade by a connection piece, the steel sand retracting device is arranged at worm screw sleeve pipe front end and can rotates and rotate along with the pipe fitting of processing, can also be along with the worm screw sleeve pipe moves back and forth in the pipeline of processing, on this steel sand retracting device, an opening is set, just in time with worm screw sleeve pipe front end on set corresponding the matching of an opening.
4. a kind of energy saving pipeline inwall ballasting rust remover described according to claims 1, it is characterized in that: worm screw sleeve pipe and sediment transport endless screw apparatus extend to in sandbox, and the sediment transport endless screw apparatus can connect power step-down gear, this reductor can connect power motor, under the drive of power motor and reductor, the sediment transport endless screw apparatus carries out forward or reverse and rotates in the worm screw sleeve pipe, the sediment transport endless screw apparatus can be also along with the worm screw sleeve pipe moves back and forth in the pipe fitting of required processing, connected and comprised and lead the sand apparatus at the end of worm screw sleeve pipe, also be provided with a sand feeding hole on the worm screw sleeve pipe, can connect successively control valve and supply sand hopper.
5. a kind of energy saving pipeline inwall ballasting rust remover described according to claims 1, it is characterized in that: in sandbox, can comprise the sand device, have one to add the sand mouth on sandbox, upper husky device has comprised transmission device, conveyer belt, has supplied sand device, right angle reductor, motor, support, bearing, runner or runner motor can be installed on moveable cart, and seal box, confession sandbox, moveable cart can be moved in orbit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210153263.7A CN103386652B (en) | 2012-05-13 | 2012-05-13 | A kind of energy saving pipeline inwall ballasting rust remover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210153263.7A CN103386652B (en) | 2012-05-13 | 2012-05-13 | A kind of energy saving pipeline inwall ballasting rust remover |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103386652A true CN103386652A (en) | 2013-11-13 |
| CN103386652B CN103386652B (en) | 2017-03-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210153263.7A Expired - Fee Related CN103386652B (en) | 2012-05-13 | 2012-05-13 | A kind of energy saving pipeline inwall ballasting rust remover |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103386652B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106625280A (en) * | 2016-11-22 | 2017-05-10 | 山东开泰抛丸机械股份有限公司 | Conveying bracket of small-diameter steel pipe inner wall shot blasting machine |
| CN108177093A (en) * | 2017-12-28 | 2018-06-19 | 重庆广福科技有限公司 | For carrying out the mechanism of blasting treatment to endoporus |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1699763A1 (en) * | 1989-09-05 | 1991-12-23 | Специальное конструкторское технологическое бюро Производственного объединения "Востокподъемтрансмаш" | Installation for cleaning with a blast of metal shot of inner surface of pipes |
| CN101716751A (en) * | 2009-12-25 | 2010-06-02 | 张景远 | Automatic shot blasting steel shot recovering device in steel pipe |
| CN102335883A (en) * | 2011-08-31 | 2012-02-01 | 中国海洋石油总公司 | Hydraulic motor-driven inside-shot-blasting and descaling device for steel pipelines |
| CN202204225U (en) * | 2011-07-12 | 2012-04-25 | 独孤勇 | Multifunctional ice machine |
| CN202878126U (en) * | 2012-05-13 | 2013-04-17 | 青岛大仓管道防腐保温器材有限公司 | Energy-saving shot-blasting derusting machine for inner wall of pipeline |
-
2012
- 2012-05-13 CN CN201210153263.7A patent/CN103386652B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1699763A1 (en) * | 1989-09-05 | 1991-12-23 | Специальное конструкторское технологическое бюро Производственного объединения "Востокподъемтрансмаш" | Installation for cleaning with a blast of metal shot of inner surface of pipes |
| CN101716751A (en) * | 2009-12-25 | 2010-06-02 | 张景远 | Automatic shot blasting steel shot recovering device in steel pipe |
| CN202204225U (en) * | 2011-07-12 | 2012-04-25 | 独孤勇 | Multifunctional ice machine |
| CN102335883A (en) * | 2011-08-31 | 2012-02-01 | 中国海洋石油总公司 | Hydraulic motor-driven inside-shot-blasting and descaling device for steel pipelines |
| CN202878126U (en) * | 2012-05-13 | 2013-04-17 | 青岛大仓管道防腐保温器材有限公司 | Energy-saving shot-blasting derusting machine for inner wall of pipeline |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106625280A (en) * | 2016-11-22 | 2017-05-10 | 山东开泰抛丸机械股份有限公司 | Conveying bracket of small-diameter steel pipe inner wall shot blasting machine |
| CN106625280B (en) * | 2016-11-22 | 2018-08-28 | 山东开泰抛丸机械股份有限公司 | A kind of transmission holder of caliber pipe inwall shot-blast cleaning machine |
| CN108177093A (en) * | 2017-12-28 | 2018-06-19 | 重庆广福科技有限公司 | For carrying out the mechanism of blasting treatment to endoporus |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103386652B (en) | 2017-03-29 |
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| Date | Code | Title | Description |
|---|---|---|---|
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| ASS | Succession or assignment of patent right |
Owner name: JIANG ZHENFANG Free format text: FORMER OWNER: QINGDAO DA CANG PIPE ANTI-CORROSIVE + HEAT-INSULATED MATERIALS CO., LTD. Effective date: 20150720 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20150720 Address after: 266000 Shandong, Chengyang, Heilongjiang District, No. 216 Middle Road, Qingdao, water Aoki Building No. 6, unit three, 101 Applicant after: Jiang Zhenfang Address before: The southern tip of Tongji District in the Western Tianshan Mountains of new economic development zone two Shandong province Jimo city Qingdao road 266200 Applicant before: DACANG PIPE ANTICORROSION & THERMAL INSULATION EQUIPMENT CO.,LTD. |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170329 |
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| CF01 | Termination of patent right due to non-payment of annual fee |