CN103386652B - A kind of energy saving pipeline inwall ballasting rust remover - Google Patents
A kind of energy saving pipeline inwall ballasting rust remover Download PDFInfo
- Publication number
- CN103386652B CN103386652B CN201210153263.7A CN201210153263A CN103386652B CN 103386652 B CN103386652 B CN 103386652B CN 201210153263 A CN201210153263 A CN 201210153263A CN 103386652 B CN103386652 B CN 103386652B
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- Prior art keywords
- sand
- worm screw
- sleeve pipe
- screw sleeve
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 239000004576 sand Substances 0.000 claims abstract description 119
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 51
- 239000010959 steel Substances 0.000 claims abstract description 51
- 244000035744 Hura crepitans Species 0.000 claims abstract description 30
- 239000013049 sediment Substances 0.000 claims abstract description 30
- 238000007789 sealing Methods 0.000 claims abstract description 15
- 238000004140 cleaning Methods 0.000 claims abstract description 8
- 239000000428 dust Substances 0.000 claims description 9
- 230000000694 effects Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 238000011084 recovery Methods 0.000 claims description 3
- 241000237858 Gastropoda Species 0.000 claims description 2
- 229910000997 High-speed steel Inorganic materials 0.000 claims description 2
- 230000007246 mechanism Effects 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 4
- 239000003638 chemical reducing agent Substances 0.000 abstract description 2
- 238000004134 energy conservation Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000017531 blood circulation Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000004087 circulation Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- MGCQZNBCJBRZDT-UHFFFAOYSA-N midodrine hydrochloride Chemical compound [H+].[Cl-].COC1=CC=C(OC)C(C(O)CNC(=O)CN)=C1 MGCQZNBCJBRZDT-UHFFFAOYSA-N 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Pusher Or Impeller Conveyors (AREA)
Abstract
The present invention relates to a kind of energy saving pipeline inwall ballasting rust remover, it is by the electronic rotation ramming head with blade, sediment transport endless screw apparatus, worm screw sleeve pipe, steel sand retracting device, for sandbox, sealing device, lead sand device, upper sand device, moveable cart, moveable cart motor, runner, runner motor, the parts such as track are constituted, band blade electronic rotation rotation ramming head is telescopic joint with worm screw by a connection piece, rotatable sediment transport endless screw apparatus are provided with worm screw sleeve pipe, the sand conveying device can be with forward or reverse in the presence of a motor and speed reducer, sand supplying during rotating forward, sand is reclaimed during reversion, for upper sand device is also provided with sandbox, to realize that steel sand can be recycled, the present invention program saves substantial amounts of mechanical part and material, save substantial amounts of electric energy during work again, make pipeline rust cleaning work more energy efficient, efficiently.
Description
Technical field
The present invention relates to a kind of large diameter pipeline inwall ballasting rust remover, especially a kind of inner-walls of duct for being capable of energy-conservation are thrown
Ball rust remover, said metal processing rust cleaning field.
Background technology
At present, we to be solved the rust cleaning that the rust cleaning problem of steel pipe inner wall is cast using steel sand, shot etc. mostly or sprayed
Method, due to casting better than injection, so the market mainstream is accounted for using centrifugal blast cleaning technique, but ball blast traditional both at home and abroad at present is removed
Rust machine all adopts the high capacity motor of power consumption hundred kilowatts to drive a set of huge hydraulic motor high speed rotational blade ramming to steel
Inside pipe wall carries out ramming rust cleaning, to make steel pipe derusting continuously run, while and a set of huge steel sand of outfit is reclaimed and sand supplying sets
It is standby, to make steel sand clear from steel pipe, it is necessary to steel sand and dust are pulled out from pipeline using the very big blower fan of power consumption, then is led to
Cross sand, dust separating arrangement steel sand is sent in steel sand blood circulation, dust is sent in dust pelletizing system, this traditional ball blast is removed
Rust machine causes the waste of a large amount of electric power, manpower and material, for this purpose, a kind of brand-new energy-conservation that can overcome drawbacks described above of people's demand
Inner-walls of duct ballasting rust remover.
The content of the invention
The invention aims to solve some problems that above-mentioned technology is present, and propose the inner-walls of duct of new energy-saving
Ballasting rust remover scheme.
In order to reach the purpose for solving the above problems, technical scheme provides a kind of energy saving pipeline inwall ball blast
Rust remover, it be by the electronic rotation ramming head with blade, sediment transport endless screw apparatus, worm screw sleeve pipe, steel sand retracting device, for sandbox and
Part, sealing device, moveable cart, moveable cart motor, runner, runner motor, track, fixed mount, bracket, motor cabinet, control valve,
The parts such as upper sand device are constituted；Steel sand retracting device is arranged at worm screw sleeve pipe front end, and steel sand retracting device can be with processing pipe fitting
Rotate, and can also move back and forth in the pipeline processed with worm screw sleeve pipe, arrange on the steel sand retracting device
One opening, it is just corresponding with a set opening on worm screw sleeve pipe front end to match, so that the steel sand for being reclaimed can enter snail
In rod bush, the sediment transport endless screw apparatus are arranged in worm screw sleeve pipe, can be under the drive of sediment transport worm screw power motor reductor
Forward or reverse rotation is done in worm screw sleeve pipe, and can be moved back and forth in the pipe fitting of required processing with trocar sheath, worm screw sleeve pipe
Its front end is connected by a connection piece with the electronic rotation ramming head with blade, so that steel sand can be enable to enter into the electronic of blade
In rotation ramming head, steel sand is dished out eliminated rust by the ramming head of high speed rotation, the sediment transport endless screw apparatus and worm set Gutron mistake
One sealing device is simultaneously extended to in sandbox and on a bracket；A kind of energy-conservation described in a kind of energy saving pipeline described in this programme
Inner-walls of duct ballasting rust remover, its setting further comprises to arrange in for sandbox and be mounted with worm screw power motor and reductor and electricity
Frame, the motor via reducer are connected to sediment transport endless screw apparatus, for being also provided with leading in sandbox sand device, for sand hopper, control
Valve, upper sand device, bracket, sand inlet, are connected to control valve for the confession sand hopper in sandbox, on the control valve and worm screw sleeve pipe
Another opening linking, is connected to steel sand and reclaims and lead sand device for the end of the worm screw sleeve pipe in sandbox, and control valve can be used to control
Steel sand enters inbound traffics, upper sand device include sand motor, right angle reductor and be arranged on for the actuating device in sandbox and
Conveyer belt, each sand supplying device, bearing, support.
A kind of energy saving pipeline inwall ballasting rust remover described in this programme, its setting further comprises moveable cart, moveable cart motor,
With runner, runner motor, in moveable cart, runner can hold up processed pipe fitting to runner, in the drive of runner motor
Lower runner is rotated, and processes pipe fitting rotary motion, and moveable cart can hold up each part and back and forth be run in orbit.
The present invention is had the advantages that compared with prior art：
This programme substitutes conveyer belt sediment transport, effect of the sediment transport endless screw apparatus in power motor and reductor with sediment transport worm screw
Sand supplying during lower rotating forward, reclaims sand during reversion, it is convenient to omit longer conveyer belt and substantial amounts of adnexa, saves material, makes sand supplying
Complete with desanding integration, so as to reducing energy consumption, improve work efficiency, this programme is saved using sand reservoir box sand supplying and storage sand
Huge upper sand and lower sand machine and its a large amount of parts and adnexa are omited, the present invention program has not only saved a large amount of mechanical parts etc.
Material, also save substantial amounts of electric energy, be greatly enhanced work efficiency and produce good effect.
The present invention is described in detail below in conjunction with the accompanying drawings：
Fig. 1 is one embodiment of the present of invention overall structure generalized section.
In figure：1 processing pipe fitting, 2 motors, 3 band blades rotation ramming heads, 4 connectors, 5 steel sand retracting devices, 6 worm screw sleeve pipes,
7 sediment transport endless screw apparatus, 8 sealing devices, 9 fixed mounts, 10 supply sandbox, 11 control valves, and 12 supply sand hopper, 13 power motors, and 14 subtract
Fast machine, 15 transporters, 16 conveyer belts, 17 sand supplying devices, 18 right angle reductors, 19 motors, 20 supports, 21 runner motors, 22 turns
Wheel, 23 moveable carts, 24 tracks, 25 moveable carts, 26 moveable cart motors, 27 collection boxes, 28 brackets, 29 moveable carts, 30 lead sand device, and 31
Motor rack, 32 bearings, 33 add sand mouth, 34 dust arresters.
Specific embodiment
Referring to Fig. 1, processing pipe fitting 1 is erected in moveable cart 23 and runner 22, the runner 22 in the presence of runner motor 21
Rotate, the also concomitant rotation of workpiece pipe fitting 1, one end of pipe fitting 1 are placed in sealing device 8, the lower end of sealing device 8 has opening to connect
A collection box 27 is connect, for storing the steel sand of recovery, sealing device is installed in moveable cart 25, and moveable cart motor 26 can drive
Moveable cart 25 is run on the tracks 24, is arranged in moveable cart 29 for sandbox 10 and part, and motor 2 combines band blade rotation and throws
3 can dish out at a high speed steel sand, and band blade rotation ramming head 3 is connected to worm screw sleeve pipe 6 further through connector 4, and steel sand retracting device 5 is pacified
Be mounted on worm screw sleeve pipe 6, on worm screw sleeve pipe 6 arrange one be open, also have on steel sand retracting device 5 opening and with worm screw sleeve pipe
Opening correspondence on 6 is connected, steel sand retracting device 5 can on processing 1 inwall of pipe fitting can concomitant rotation, and can be with worm screw
Sleeve pipe 6 carries out traverse motion in processing 1 inwall of pipe fitting, the steel sand that the electronic ramming head 3 with blade can also be dished out,
From in the middle of the pipe fitting 1 processed it is recycled in worm screw sleeve pipe 6 to be utilized by the opening on worm screw sleeve pipe 6 again；This
In case, worm screw sleeve pipe 6 and sediment transport endless screw apparatus 7 all pass through sealing device 8 and extend to in the middle of sandbox 10, in order to fixed and hold up
Worm screw sleeve pipe 6, has installed fixed mount 9 additional and for the bracket 28 in sandbox, and the end of sediment transport endless screw apparatus 7 is connected to power motor
13rd, power step-down gear 14, the end of worm screw sleeve pipe 6 is also connected with one and leads sand device 30, the steel sand of recovery can be caused each sand supplying device
On 17, set 11 two ends of control valve in for sandbox 10 are connected to respectively opens on sand hopper 12 and worm screw sleeve pipe 6
Mouthful, during steel sand is thereby into worm screw sleeve pipe 6, sand device being also provided with for sandbox, the device includes bearing 32, transmission
Device 15, conveyer belt 16, each sand supplying device 17, and right angle reductor 18, motor 19, support 20, in one end of processing pipe fitting 1, can
Connection dust arrester 34.
During work, from adding sand mouth 33 to add, switch on power steel sand on-off circuit, when power motor 13 and reductor 14 are rotated forward
When, sediment transport endless screw apparatus 7 are rotated forward simultaneously, and upper sand device is started working, and motor 19, right angle reductor 18 drive 16 turns of conveyer belt
It is dynamic, while each sand supplying device 17 being arranged on conveyer belt 16 also begins to rotate, the steel sand in case is delivered to by each sand supplying device 17
In the middle of sand hopper 12, then enter in the middle of worm screw sleeve pipe 6 through control valve 11, sediment transport endless screw apparatus 7 are rotated forward, and steel sand is conveyed
To the electronic ramming head 3 with blade, steel sand is dished out at a high speed carries out rust cleaning operation, and when falling, the steel sand amount of sand in inner-walls of duct meets
During ramming head demand, control valve 11 can cut out sand supplying, and when dynamic retarding motor 13 is inverted, the sediment transport endless screw apparatus 7 are inverted, steel sand
With the reversion of sediment transport endless screw apparatus 7, the end for the worm screw sleeve pipe 6 in sandbox is brought back into by guider 30, then is supplied
Sand device 17 is caught, and is then sent through supplying sand hopper, thus reciprocal sand supplying sediment transport capable of circulation, in one end of processing pipe fitting 1, is connected to one
The dust arrester 34 of activity, works to the dedusting in descaling process, to reach the purpose of clean manufacturing.
Obviously, a kind of energy saving pipeline inwall ballasting rust remover involved by described above is not limited only to the example above, this
Scheme of the invention can also adopt other modes, as above the collection box below the layout and upper husky mode, seal box of each part of husky device
Change of connected mode or control valve of structure and power motor and reductor and sediment transport worm screw etc., involved by the present invention program
And the change that carried out in the essential scope of the present invention of those of ordinary skill, replacements, addition etc. fall within guarantor of the invention
Within the scope of shield.
Claims (3)
1. a kind of energy saving pipeline inwall ballasting rust remover, it is characterised in that：Including the electronic rotation ramming head with blade, sediment transport worm screw
Device, worm screw sleeve pipe, steel sand retracting device, sealing device, for sandbox, upper sand device, control valve, moveable cart, moveable cart motor,
Runner, runner motor, track, fixed mount, bracket, motor cabinet；The front end of worm screw sleeve pipe is connected to band blade by a connection piece
Electronic rotation ramming head, during worm screw sleeve pipe and sediment transport endless screw apparatus are extended to for sandbox, be arranged at the steel sand of worm screw sleeve pipe front end
Retracting device can be rotated with the pipe fitting processed, and can be moved back and forth in the pipeline processed with worm screw sleeve pipe, should
Arrange one to be open on steel sand retracting device, it is just corresponding with a set opening on worm screw sleeve pipe front end to match；Sediment transport snail
Under power motor of the lever apparatus in for sandbox and reductor drive, forward or reverse rotation, sediment transport are carried out in worm screw sleeve pipe
Endless screw apparatus can also be moved back and forth in the pipe fitting of required processing with worm screw sleeve pipe；The end of worm screw sleeve pipe be connected to including
One leads sand device device, and a sand feeding hole is also provided with worm screw sleeve pipe, can be sequentially connected control valve and supply sand hopper；For going back in sandbox
Sand device is included, upper sand device includes actuating device, conveyer belt, sand supplying device, right angle reductor, motor, bearing, activity
Che Shangke installs rotating wheel mechanisms that, sealing device, supplies sandbox, and moveable cart can be moved under the effect of moveable cart motor in orbit；Work
When making, steel sand is added from be provided with for sandbox plus sand mouth, and when power motor drives reductor to rotate forward, sediment transport endless screw apparatus are same
Shi Zhengzhuan, upper sand device start working, and the motor of upper sand device, right angle reductor drive conveyer belt to rotate, while being arranged on biography
The sand supplying device for taking is sent to also begin to rotate, during be transported to for sand hopper by the steel sand in case, then through control valve
Enter in worm screw sleeve pipe, sediment transport endless screw apparatus are rotated forward, steel sand is transported to into the electronic rotation ramming head with blade, steel sand is by a high speed
Dishing out carries out rust cleaning operation, and when meeting ramming head demand in the steel sand amount of sand of inner-walls of duct when falling, control valve can cut out sand supplying；When
When power motor and reducing motor are inverted, the reversion of sediment transport endless screw apparatus, steel sand are brought back into the reversion of sediment transport endless screw apparatus
For the worm screw sleeve pipe in sandbox end by leading sand device, then caught by sand supplying device, then sent back to for, in sand hopper, being followed with this
The reciprocal sand supplying sediment transport of ring.
2. a kind of energy saving pipeline inwall ballasting rust remover as claimed in claim 1, it is characterised in that pipe fitting to be processed sets up
In moveable cart and runner, in the presence of runner motor, runner is rotated, pipe fitting concomitant rotation to be processed, and one end of pipe fitting sets
It is placed in sealing device, there is opening connection one lower end of sealing device for storing the collection box for reclaiming steel sand, sealing device quilt
In moveable cart, moveable cart motor can drive moveable cart to orbit to device, be arranged in moveable cart for sandbox and part,
Motor combines band blade rotation ramming head and can dish out at a high speed steel sand, and band blade rotation ramming head is connected to worm set further through connector
Pipe, steel sand retracting device are arranged on worm screw sleeve pipe, are arranged one and are open, also have out on steel sand retracting device on worm screw sleeve pipe
Mouthful and it is corresponding with the opening on worm screw sleeve pipe linking, steel sand retracting device can process pipe fitting inner wall on concomitant rotation, and
Traverse motion can be carried out with worm screw sleeve pipe in processing pipe fitting inner wall, can also be by the electronic rotation ramming head institute with blade
The steel sand dished out from the middle of the pipe fitting processed is recovered to worm screw sleeve pipe to be utilized again by the opening on worm screw sleeve pipe；
Worm screw sleeve pipe and sediment transport endless screw apparatus are all extended to in the middle of sandbox, for fixed and picking-up worm screw sleeve pipe by sealing device,
Fixed mount and the bracket for sandbox are installed additional, the end of sediment transport endless screw apparatus is connected to motor and power step-down gear, worm screw sleeve pipe
End be also connected with one and led sand device, the steel sand of recovery can be caused on each sand supplying device, the set control in for sandbox
Valve two ends processed are connected to for the opening on sand hopper and worm screw sleeve pipe, during steel sand is thereby into worm screw sleeve pipe respectively, are being added
One end of work pipe fitting is connected to dust arrester.
3. a kind of energy saving pipeline inwall ballasting rust remover as claimed in claim 1, it is characterised in that：Include upper sand for sandbox
Device, for having one plus sand mouth on sandbox, upper sand device include actuating device, conveyer belt, sand supplying device right angle reductor, motor,
Frame, bearing, can install runner or runner motor in moveable cart, sealing device, can move in orbit for sandbox, moveable cart, plus
Work pipe fitting is erected in moveable cart and runner, is connected with dust arrester in processing pipe fitting one end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210153263.7A CN103386652B (en) | 2012-05-13 | 2012-05-13 | A kind of energy saving pipeline inwall ballasting rust remover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210153263.7A CN103386652B (en) | 2012-05-13 | 2012-05-13 | A kind of energy saving pipeline inwall ballasting rust remover |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103386652A CN103386652A (en) | 2013-11-13 |
| CN103386652B true CN103386652B (en) | 2017-03-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210153263.7A Expired - Fee Related CN103386652B (en) | 2012-05-13 | 2012-05-13 | A kind of energy saving pipeline inwall ballasting rust remover |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103386652B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106625280B (en) * | 2016-11-22 | 2018-08-28 | 山东开泰抛丸机械股份有限公司 | A kind of transmission holder of caliber pipe inwall shot-blast cleaning machine |
| CN108177093A (en) * | 2017-12-28 | 2018-06-19 | 重庆广福科技有限公司 | For carrying out the mechanism of blasting treatment to endoporus |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1699763A1 (en) * | 1989-09-05 | 1991-12-23 | Специальное конструкторское технологическое бюро Производственного объединения "Востокподъемтрансмаш" | Installation for cleaning with a blast of metal shot of inner surface of pipes |
| CN101716751A (en) * | 2009-12-25 | 2010-06-02 | 张景远 | Automatic shot blasting steel shot recovering device in steel pipe |
| CN102335883A (en) * | 2011-08-31 | 2012-02-01 | 中国海洋石油总公司 | Hydraulic motor-driven inside-shot-blasting and descaling device for steel pipelines |
| CN202204225U (en) * | 2011-07-12 | 2012-04-25 | 独孤勇 | Multifunctional ice machine |
| CN202878126U (en) * | 2012-05-13 | 2013-04-17 | 青岛大仓管道防腐保温器材有限公司 | Energy-saving shot-blasting derusting machine for inner wall of pipeline |
-
2012
- 2012-05-13 CN CN201210153263.7A patent/CN103386652B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1699763A1 (en) * | 1989-09-05 | 1991-12-23 | Специальное конструкторское технологическое бюро Производственного объединения "Востокподъемтрансмаш" | Installation for cleaning with a blast of metal shot of inner surface of pipes |
| CN101716751A (en) * | 2009-12-25 | 2010-06-02 | 张景远 | Automatic shot blasting steel shot recovering device in steel pipe |
| CN202204225U (en) * | 2011-07-12 | 2012-04-25 | 独孤勇 | Multifunctional ice machine |
| CN102335883A (en) * | 2011-08-31 | 2012-02-01 | 中国海洋石油总公司 | Hydraulic motor-driven inside-shot-blasting and descaling device for steel pipelines |
| CN202878126U (en) * | 2012-05-13 | 2013-04-17 | 青岛大仓管道防腐保温器材有限公司 | Energy-saving shot-blasting derusting machine for inner wall of pipeline |
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| Publication number | Publication date |
|---|---|
| CN103386652A (en) | 2013-11-13 |
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| PB01 | Publication | ||
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| ASS | Succession or assignment of patent right |
Owner name: JIANG ZHENFANG Free format text: FORMER OWNER: QINGDAO DA CANG PIPE ANTI-CORROSIVE + HEAT-INSULATED MATERIALS CO., LTD. Effective date: 20150720 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20150720 Address after: 266000 Shandong, Chengyang, Heilongjiang District, No. 216 Middle Road, Qingdao, water Aoki Building No. 6, unit three, 101 Applicant after: Jiang Zhenfang Address before: The southern tip of Tongji District in the Western Tianshan Mountains of new economic development zone two Shandong province Jimo city Qingdao road 266200 Applicant before: DACANG PIPE ANTICORROSION & THERMAL INSULATION EQUIPMENT CO.,LTD. |
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Granted publication date: 20170329 |