CN103381574B - Full-automatic disc part angle recognition device - Google Patents

Full-automatic disc part angle recognition device Download PDF

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Publication number
CN103381574B
CN103381574B CN201310340920.3A CN201310340920A CN103381574B CN 103381574 B CN103381574 B CN 103381574B CN 201310340920 A CN201310340920 A CN 201310340920A CN 103381574 B CN103381574 B CN 103381574B
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fixed
rotating shaft
workpiece
full
locator
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CN103381574A (en
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刘刚
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Ston Robot Changzhou Co ltd
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STON ROBOT MANUFACTURING (CHANGZHOU) Co Ltd
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Abstract

The invention relates to a full-automatic disc part angle recognition device. The full-automatic disc part angle recognition device comprises a frame, a positioner and an automatic adjusting device, wherein the frame is used for fixing every processing component; the manipulator is used for automatically moving a workpiece, is fixed on the frame through a mounting rack, and is connected with a driving unit to achieve rotation or vertical movement; the positioner is provided with a positioning slot which has a reference positioning function; the automatic adjusting device is used for matching the positioning slot on the positioner with a key on the workpiece, is fixed onto the frame and is arranged on one side of the manipulator. The full-automatic disc part angle recognition device does not need manual operation, can automatically position workpieces to a position needing processing, is accurate in positioning and high in automation degree, reduces manpower of workers, and greatly improves processing efficiency.

Description

Full-automatic disk-like accessory angle recognition device
Technical field
The present invention relates to manipulator field, especially a kind of for automatically locating the full-automatic disk-like accessory angle recognition device of disk-like accessory.
Background technology
More existing disk part by performings, as rotor flywheel, are adding man-hour, need to accurately locate, meet machining accuracy, in prior art, be all generally to realize and locating by manually workpiece being put on machine chuck grinding tool, but adopt while manually location, not only the amount of labour is large, working (machining) efficiency is poor, and positioning precision is also poor, easily produces substandard products, and operating personnel, through the lathe operation around of being everlasting, also easily cause danger.
Summary of the invention
The technical problem to be solved in the present invention is: for a kind of simple to operate, registration, automaticity is high, working (machining) efficiency is high full-automatic disk-like accessory angle recognition device are provided.
The technical solution adopted for the present invention to solve the technical problems is: a kind of full-automatic disk-like accessory angle recognition device, comprising:
For the frame of fixing each processing assembly;
For automatically shifting the manipulator of workpiece, described manipulator is fixed in frame by installing rack, and manipulator is connected with drive unit to be realized rotation or moves up and down;
Locator, on described locator, there is the locating slot of reference location effect, also comprise the locating slot on locator is completed to the self-checking device coordinating with the key on workpiece, described self-checking device is fixed in frame, and self-checking device is arranged on a side of described manipulator.
Because workpiece inner side is provided with key, before workpiece processing, need, by this workpiece rotation, to make bond energy enough in specific position, so that processing.In prior art, be all generally by the manual adjustment location of workpiece, make bond energy enough in specific position.But it is very inconvenient manually to adjust workpiece, and accuracy is poor, if workpiece size is larger, needs a large amount of labour of workman, meanwhile, adds man-hour, and manual operation is very dangerous.Therefore, need to design one positioning workpieces automatically, make bond energy in workpiece enough automatically towards specific position, need for processing.The present invention adopts the ingenious cooperation of manipulator, locator and self-checking device, positioning workpieces automatically, and without manual operation, accuracy is high, greatly reduces workman's labour, has improved production efficiency.
In a preferred embodiment of the present invention, described locator comprises rotating shaft moving up and down and latch, described latch is fixed on rotating shaft top, described locating slot is arranged on latch, described self-checking device comprises installing plate, briquetting, fixed disk, connecting plate, for receiving the push pedal of workpiece, back-moving spring, driving member, tablet and sensor, described installing plate is fixed in frame, described fixed disk is fixed on installing plate surface, described connecting plate is fixed on fixed disk by some uniform pillars, described push pedal is arranged on connecting plate top, between push pedal and connecting plate, be provided with some uniform guide rods, on described guide rod, be arranged with spring, described push pedal is connected with connecting plate elasticity by spring, described briquetting correspondence is arranged on push pedal top, briquetting is connected with the first cylinder to be realized rising or declines, described fixed disk, connecting plate, push pedal coaxial sleeve is located at outside rotating shaft, and the height of the latch on rotating shaft top is higher than the height of push pedal, described back-moving spring is set in outside rotating shaft, back-moving spring one end is resisted against on fixed disk, the other end is fixedly connected with rotating shaft, described driving member is fixed on installing plate bottom, driving member is connected with rotating shaft bottom, described tablet is fixed on rotating shaft bottom, described sensor is fixed on installing plate bottom, sensor correspondence is arranged on tablet both sides, sensor comprises upper sensor and lower sensor, described upper sensor receives the signal that tablet rises, described lower sensor receives the signal that tablet declines.When receiving in push pedal after workpiece, briquetting declines, by Work-sheet pressing in push pedal, because the locating slot on the latch of rotating shaft top is determined bit position towards needs, and key on workpiece departs from this position, now briquetting continues to decline, the workpiece promoting in push pedal declines, workpiece promotes rotating shaft and declines, in the time that lower sensor receives the tablet of rotating shaft bottom, driving member comes into operation, driven rotary axle forward, when after the certain angle of rotating shaft forward, key on workpiece just falls in the locating slot on latch, driving member stops the rotation, now, briquetting slowly rises, in the time that upper sensor receives the tablet of rotating shaft bottom, briquetting stops rising, the reversion of driving member driven rotary axle, because the key on workpiece engages with the locating slot on latch, workpiece and rotating shaft reverse simultaneously, the angle of reversion is identical with the angle of forward, after reversion, briquetting rises, the position that key in this workpiece is processed towards needs, complete automatic location.
In order to realize rotating and reverse of rotating shaft, described driving member comprises the first tilt cylinder, gear wheel and pinion, and described the first tilt cylinder is fixed on installing rack bottom, and described gear wheel is fixed on the first tilt cylinder bottom, described pinion is fixed on rotating shaft bottom, and described gear wheel engages with pinion.The first tilt cylinder carrys out rotating and reverse of driven rotary axle by the cooperation of gear wheel, pinion, and flexibility is good.
In order to control rising or the decline of briquetting, described briquetting is fixed on installing rack by support, and described the first cylinder is fixed on support, and the first cylinder end connects briquetting, and the first cylinder drives briquetting to rise or declines.
In order to make manipulator transferring work piece in a big way, on described installing rack, be fixed with the second cylinder and the second tilt cylinder, described the second cylinder control machinery is lower mobile on hand, described the second tilt cylinder control machinery hand-screw turns, by the cooperation of the second cylinder and the second tilt cylinder, manipulator can be by workpiece transfer to push pedal, and scope of activities is large, and accuracy is high.
Whether put in place in order automatically to respond to workpiece, also comprise photoelectric sensor, described photoelectric sensor be symmetricly set on locator both sides and with locator Central Symmetry, in the time that workpiece blocks the induced signal of two photoelectric sensors, illustrate that workpiece puts in place.
Owing to needing to use water in processing, for the ease of collecting waste water, in described frame, be fixed with water receiving tank, described water receiving tank correspondence is arranged on the below of manipulator and locator, and the waste water producing in processing can be collected in water receiving tank, is convenient to process.
In order to prevent danger, described frame surrounding is provided with protective plate, avoids operating personnel to be accidentally injured by this device.
The invention has the beneficial effects as follows: the full-automatic disk-like accessory angle of the present invention recognition device does not need manual operation, workpiece can be navigated to required Working position automatically, registration, automaticity is high, has reduced workman's labour, has greatly improved working (machining) efficiency.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the perspective view of the full-automatic disk-like accessory angle of the present invention recognition device;
Fig. 2 is the perspective view of manipulator of the present invention, locator, self-checking device;
Fig. 3 is the front view of manipulator of the present invention, locator, self-checking device;
Fig. 4 is the upward view of Fig. 3;
Fig. 5 is the structural representation of locator of the present invention;
Fig. 6 is the structural representation of workpiece of the present invention;
In figure: 1. frame, 2. manipulator, 21. second tilt cylinders, 22. second cylinders, 31. rotating shafts, 32. latches, 33. locating slots, 41. installing plates, 42. briquettings, 421. first cylinders, 422. supports, 431. push pedals, 432. connecting plates, 433. fixed disks, 434. pillars, 435. guide rods, 436. springs, 437 back-moving springs, 441. gear wheels, 442. pinions, 443. first tilt cylinders, 45. tablets, 461. upper sensors, 462. lower sensors, 5. workpiece, 51. keys, 6. installing rack, 7. photoelectric sensor, 8. protective plate, 9. water receiving tank.
The specific embodiment
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, and basic structure of the present invention is only described in a schematic way, and therefore it only shows the formation relevant with the present invention.
Fig. 6 is the structural representation of workpiece 5, is provided with key 51 in workpiece 5, add man-hour requirement by this key 51 towards specific position, to meet processing needs, therefore needing to design a kind of device can locate the key of workpiece 5 51 automatically.
As shown in Figure 1, the invention provides a kind of full-automatic disk-like accessory angle recognition device, comprising:
For the frame 1 of fixing each processing assembly;
For automatically shifting the manipulator 2 of workpiece, described manipulator 2 is fixed in frame 1 by installing rack 6, and manipulator 2 is connected with drive unit to be realized rotation or moves up and down;
Locator, on described locator, there is the locating slot 33 of reference location effect, also comprise the locating slot on locator 33 is completed to the self-checking device coordinating with the key 51 on workpiece 5, described self-checking device is fixed in frame 1, and self-checking device is arranged on a side of described manipulator 1.
By manipulator 1, workpiece 5 is transferred on self-checking device, had the locating slot 33 of reference location effect on locator, self-checking device can snap in the key on workpiece 5 51 in this locating slot 33 and realize and locating.
In described frame 1, be fixed with water receiving tank 9, described water receiving tank 9 correspondences are arranged on the below of manipulator 2 and locator, and the waste water producing in processing can be collected in water receiving tank 9, are convenient to process.
In order to prevent danger, described frame 1 surrounding is provided with protective plate 8, avoids operating personnel to be accidentally injured by this device.
Fig. 2-Fig. 5 is the preferred version of manipulator 2 of the present invention, locator, self-checking device.Locator as shown in Figure 5, described locator comprises rotating shaft 31 moving up and down and latch 32, described latch 32 is fixed on rotating shaft 31 tops, described locating slot 33 is arranged on latch 32, locating slot 33 plays reference location effect, this locating slot 33 initially towards or final towards being the required orientation of workpiece 5.Can realize accurate location by self-checking device of the present invention.As in Figure 2-4, described self-checking device comprises installing plate 41, briquetting 42, fixed disk 433, connecting plate 432, for receiving the push pedal 431 of workpiece 5, back-moving spring 437, driving member, tablet 45 and sensor, described installing plate 41 is fixed in frame 1, described fixed disk 433 is fixed on installing plate 41 surfaces, described connecting plate 432 is fixed on fixed disk 433 by some uniform pillars 434, described push pedal 431 is arranged on connecting plate 432 tops, between push pedal 431 and connecting plate 432, be provided with some uniform guide rods 435, on described guide rod 435, be arranged with spring 436, described push pedal 431 is connected with connecting plate 432 elasticity by spring 436, described briquetting 42 correspondences are arranged on push pedal 431 tops, briquetting 42 is connected with the first cylinder 421 to be realized rising or declines, described fixed disk 433, connecting plate 432, push pedal 431 coaxial sleeves are located at outside rotating shaft 31, and the height of the latch 32 on rotating shaft 31 tops is higher than the height of push pedal 431, described back-moving spring 437 is set in outside rotating shaft 31, back-moving spring 437 one end are resisted against on fixed disk 433, the other end is fixedly connected with rotating shaft 31, described driving member is fixed on installing plate 41 bottoms, driving member is connected with rotating shaft 31 bottoms, described tablet 45 is fixed on rotating shaft 31 bottoms, described sensor is fixed on installing plate 41 bottoms, sensor correspondence is arranged on tablet 45 both sides, sensor comprises upper sensor 461 and lower sensor 462, described upper sensor 461 receives the signal that tablet 45 rises, described lower sensor 462 receives the signal that tablet 45 declines.This self-checking device is by driving locator forward, locating slot 33 on the latch 32 of locator is snapped on the key 51 in workpiece 5 automatically, then self-checking device drives locator reversion, this reverse angle is identical with the angle of forward, make locator drive workpiece 5 to reverse, thereby make key 51 on workpiece 5 arrive locating slot 33 initially towards, should towards being, workpiece is required determines bit position.
In addition, in another embodiment of the present invention, also can adopt another kind of self-checking device, this self-checking device is by regulating workpiece rotation, key on workpiece is snapped in the locating slot on the latch of locator automatically, initially be oriented the required orientation of workpiece, the location of therefore realizing workpiece due to this locating slot.
In order to realize rotating and reverse of rotating shaft 31, described driving member comprises the first tilt cylinder 443, gear wheel 441 and pinion 442, described the first tilt cylinder 443 is fixed on installing rack 6 bottoms, described gear wheel 441 is fixed on the first tilt cylinder 443 bottoms, described pinion 442 is fixed on rotating shaft 31 bottoms, and described gear wheel 441 engages with pinion 442.The first tilt cylinder 443 carrys out rotating and reverse of driven rotary axle 31 by the cooperation of gear wheel 441, pinion 442, and flexibility is good.
In order to control rising or the decline of briquetting 42, described briquetting 42 is fixed on installing rack 6 by support 422, and described the first cylinder 421 is fixed on support 422, and the first cylinder 421 ends connect briquetting 42, the first cylinders 421 and drive briquetting 42 to rise or decline.
In order to make manipulator 2 transferring work piece 5 in a big way, on described installing rack 6, be fixed with the second cylinder 22 and the second tilt cylinder 21, described the second cylinder 22 is controlled manipulator 2 and is moved up and down, described the second tilt cylinder 21 is controlled manipulator 2 and is rotated, by the cooperation of the second cylinder 22 and the second tilt cylinder 21, manipulator 2 can be transferred to workpiece 5 in push pedal 431, and scope of activities is large, and accuracy is high.
Whether put in place in order automatically to respond to workpiece 5, also comprise photoelectric sensor 7, described photoelectric sensor 7 be symmetricly set on locator both sides and with locator Central Symmetry, in the time that workpiece 5 blocks the induced signal of two photoelectric sensors 7, illustrate that workpiece 5 has put in place.
Operation principle of the present invention is as follows: open gauge tap, the second cylinder 22 is controlled manipulator 2 and is moved up and down, the second tilt cylinder 21 is controlled manipulator 2 and is rotated, make manipulator 2 accurately capture the other workpiece 5 of frame 1, and workpiece 5 is sent to self-checking device, in the time that the induced signal of two photoelectric sensors 7 is blocked, illustrate that workpiece 5 has arrived in push pedal 431, now the first cylinder 421 drives briquetting 42 to decline, workpiece 5 is pressed in push pedal 431, because the locating slot 33 on rotating shaft 31 top latches 32 has been determined bit position towards needs, and key 51 on workpiece 5 departs from this position, now briquetting 42 continues to decline, the workpiece 5 promoting in push pedal 431 declines, workpiece 5 promotes rotating shaft 31 and declines, in the time that lower sensor 462 receives the tablet 45 of rotating shaft 31 bottoms, the first tilt cylinder 443 comes into operation, the gear wheel 441 being connected with the first tilt cylinder 443 drives pinion 442 forwards that are fixed on rotating shaft 31 bottoms, thereby driven rotary axle 31 forwards, when after the certain angle of rotating shaft 31 forwards, key 51 on workpiece 5 just falls in the locating slot 33 on latch 32, the first tilt cylinder 443 decommissions, now, briquetting 42 slowly rises, owing to being provided with back-moving spring 437 between rotating shaft 31 and fixed disk 433, rotating shaft 31 automatic-ascendings, in the time that upper sensor 461 receives the tablet 45 of rotating shaft 31 bottoms, briquetting 42 stops rising, the first tilt cylinder 443 driven rotary axles 31 reverse, because the key 51 on workpiece 5 engages with the locating slot 33 on latch 32, workpiece 5 reverses with rotating shaft 31 simultaneously, the angle of controlling reversion is identical with the angle of forward, after reversion, briquetting 42 rises, key 51 in this workpiece 5 is towards the initial position of locating slot 33, need the target location of processing, complete automatic location.
Compared with prior art, the full-automatic disk-like accessory angle of the present invention recognition device does not need manual operation, workpiece can be navigated to required Working position automatically, registration, and automaticity is high, has reduced workman's labour, has greatly improved working (machining) efficiency.
Take above-mentioned foundation desirable embodiment of the present invention as enlightenment, by above-mentioned description, relevant staff can, not departing from the scope of this invention technological thought, carry out various change and modification completely.The technical scope of this invention is not limited to the content on description, must determine its technical scope according to claim scope.

Claims (7)

1. a full-automatic disk-like accessory angle recognition device, is characterized in that, comprising:
For the frame of fixing each processing assembly;
For automatically shifting the manipulator of workpiece, described manipulator is fixed in frame by installing rack, and manipulator is connected with drive unit to be realized rotation or moves up and down;
Locator, on described locator, there is the locating slot of reference location effect, also comprise the locating slot on locator is completed to the self-checking device coordinating with the key on workpiece, described self-checking device is fixed in frame, self-checking device is arranged on a side of described manipulator, described locator comprises rotating shaft moving up and down and latch, described latch is fixed on rotating shaft top, described locating slot is arranged on latch, described self-checking device comprises installing plate, briquetting, fixed disk, connecting plate, for receiving the push pedal of workpiece, back-moving spring, driving member, tablet and sensor, described installing plate is fixed in frame, described fixed disk is fixed on installing plate surface, described connecting plate is fixed on fixed disk by some uniform pillars, described push pedal is arranged on connecting plate top, between push pedal and connecting plate, be provided with some uniform guide rods, on described guide rod, be arranged with spring, described push pedal is connected with connecting plate elasticity by spring, described briquetting correspondence is arranged on push pedal top, briquetting is connected with the first cylinder to be realized rising or declines, described fixed disk, connecting plate, push pedal coaxial sleeve is located at outside rotating shaft, and the height of the latch on rotating shaft top is higher than the height of push pedal, described back-moving spring is set in outside rotating shaft, back-moving spring one end is resisted against on fixed disk, the other end is fixedly connected with rotating shaft, described driving member is fixed on installing plate bottom, driving member is connected with rotating shaft bottom, described tablet is fixed on rotating shaft bottom, described sensor is fixed on installing plate bottom, sensor correspondence is arranged on tablet both sides, sensor comprises upper sensor and lower sensor, described upper sensor receives the signal that tablet rises, described lower sensor receives the signal that tablet declines.
2. full-automatic disk-like accessory angle recognition device as claimed in claim 1, it is characterized in that: described driving member comprises the first tilt cylinder, gear wheel and pinion, described the first tilt cylinder is fixed on installing rack bottom, described gear wheel is fixed on the first tilt cylinder bottom, described pinion is fixed on rotating shaft bottom, and described gear wheel engages with pinion.
3. full-automatic disk-like accessory angle recognition device as claimed in claim 1, is characterized in that: described briquetting is fixed on installing rack by support, and described the first cylinder is fixed on support, and the first cylinder end connects briquetting.
4. full-automatic disk-like accessory angle recognition device as claimed in claim 1, is characterized in that: on described installing rack, be fixed with the second cylinder and the second tilt cylinder, described the second cylinder control machinery is lower mobile on hand, and described the second tilt cylinder control machinery hand-screw turns.
5. full-automatic disk-like accessory angle recognition device as claimed in claim 1, is characterized in that: also comprise photoelectric sensor, described photoelectric sensor be symmetricly set on locator both sides and with locator Central Symmetry.
6. full-automatic disk-like accessory angle recognition device as claimed in claim 1, is characterized in that: in described frame, be fixed with water receiving tank, described water receiving tank correspondence is arranged on the below of manipulator and locator.
7. full-automatic disk-like accessory angle recognition device as claimed in claim 1, is characterized in that: described frame surrounding is provided with protective plate.
CN201310340920.3A 2013-08-06 2013-08-06 Full-automatic disc part angle recognition device Active CN103381574B (en)

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CN105583517B (en) * 2016-03-10 2017-06-27 大族激光科技产业集团股份有限公司 The induction installation of laser cutting
CN106425364B (en) * 2016-11-04 2018-05-25 江苏亨通智能科技有限公司 Automatic positioning device for charging tray
CN106743033B (en) * 2016-12-19 2022-12-23 金石机器人银川有限公司 Transfer skip car capable of storing and taking tires in classification mode and using method thereof
CN109940464B (en) * 2019-02-26 2020-06-05 西南大学 Full-automatic disc part angular recognition device
CN111590419B (en) * 2020-04-15 2021-06-08 安徽金诚复合材料有限公司 Corner polishing device for machining rear tail door of passenger car and operation method of corner polishing device
CN112658833A (en) * 2021-01-04 2021-04-16 张友 Full-automatic grinding equipment for inner ring of integral bearing bush

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Address after: 213164 Wujin new and high tech Industrial Development Zone, Jiangsu, Hui Hui Road, No. 7, A3,

Patentee after: STON ROBOT CHANGZHOU Co.,Ltd.

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