CN103381381B - Material Crusher - Google Patents

Material Crusher Download PDF

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Publication number
CN103381381B
CN103381381B CN201310327918.2A CN201310327918A CN103381381B CN 103381381 B CN103381381 B CN 103381381B CN 201310327918 A CN201310327918 A CN 201310327918A CN 103381381 B CN103381381 B CN 103381381B
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China
Prior art keywords
platform shape
casing
taper platform
inversed taper
materials
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Expired - Fee Related
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CN201310327918.2A
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Chinese (zh)
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CN103381381A (en
Inventor
李伟东
沈阳
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Fangcheng Sanli Thermal Energy Development Co ltd
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Fangcheng Sanli Thermal Energy Development Co ltd
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Priority to CN201510233378.0A priority Critical patent/CN104826707B/en
Priority to CN201310327918.2A priority patent/CN103381381B/en
Publication of CN103381381A publication Critical patent/CN103381381A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • B02C18/10Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/18Knives; Mountings thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/18Adding fluid, other than for crushing or disintegrating by fluid energy
    • B02C23/24Passing gas through crushing or disintegrating zone
    • B02C23/32Passing gas through crushing or disintegrating zone with return of oversize material to crushing or disintegrating zone

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The invention discloses a material crusher, which comprises a machine shell, wherein an inverted frustum-shaped rotating body and an inverted frustum-shaped filtering supporting piece are arranged in the machine shell, the rotating body is movably connected with the machine shell through a main shaft, fixed blades and movable blades are distributed on the peripheral side of the rotating body, the required finished crushed materials are filtered into a cavity formed by the filtering supporting piece and the machine shell, the required finished crushed materials and the unqualified slag materials are prevented from being fed back together, the unnecessary workload of equipment and personnel is reduced, the resistance of the equipment is reduced, the efficiency of the equipment is improved, a whole material descending channel is in a gradually-reduced tightening state, when the materials which are crushed for a certain time move to a lower part gap, a certain degree of compactness can still be kept, and the crushing efficiency of the materials at the lower part is.

Description

物料粉碎机Material Crusher

技术领域 technical field

本发明涉及物料粉碎设备技术领域,尤其涉及一种物料粉碎机。 The invention relates to the technical field of material crushing equipment, in particular to a material crushing machine.

背景技术 Background technique

目前,市场上传统的粉碎机由于多为卧式粉碎机,且缺乏粗细料分离机构,在实际应用中,由于物料通常一次粉碎难以完全合格,需要回料多次重复粉碎,传统粉碎机需要将全部物料进行重复粉碎,这样就增加了人员和设备工作量,费工费时效率低,耗电量高;特别是对于一些含水量较大或勃性物料,情况更为严重,在实际应用中经常出现筛网被堵塞及噎机等情况,物料难易粉碎,且容易造成设备停机,甚至损坏设备;这类物料用颚式破碎机或者轮碾机根本达不到粉碎效果,而且会将物料压成泥饼状,采用锤式粉碎机容易造成物料粘在固定盘上,堵转停机。 At present, most of the traditional pulverizers on the market are horizontal pulverizers and lack the mechanism for separating coarse and fine materials. All materials are repeatedly crushed, which increases the workload of personnel and equipment, which is labor-intensive, time-consuming, inefficient, and high in power consumption; especially for some materials with high water content or bouncy materials, the situation is more serious, and often used in practical applications. If the screen is blocked or the machine is choked, the material is difficult to crush, and it is easy to cause the equipment to stop or even damage the equipment; this kind of material cannot be crushed with a jaw crusher or a wheel mill, and the material will be crushed. In the shape of a mud cake, the use of a hammer mill is likely to cause the material to stick to the fixed plate and cause the rotor to stall and stop.

2013年3月20日公开的申请号为201210456393.8 的发明专利公开了一种连续式立式搅拌粉碎机,主要由减速电动机、联轴器、上轴承、下轴承、搅拌轴、筒体、桨叶固定盘、旋转桨叶、固定桨叶和弹性减震装置组成,在筒体上的上、下轴承中安装搅拌轴并在搅拌轴的外伸上端段上用联轴器固定安装减速电动机或液压马达,该搅拌轴的筒内段为正多面体轴段,在此搅拌轴的正多面体轴段上自上至下均布间隔地固定套装桨叶固定盘,在各桨叶固定盘的正多面体盘上均布固定安装旋转桨叶,在筒体的内壁上固定安装耐磨衬板,在筒体的内壁上自上至下间隔地圆周均布固定安装固定桨叶,旋转桨叶与固定桨叶的相对运动,使物料在粉碎的同时达到搅拌混合的效果。 The invention patent with the application number 201210456393.8 published on March 20, 2013 discloses a continuous vertical stirring pulverizer, which mainly consists of a geared motor, a coupling, an upper bearing, a lower bearing, a stirring shaft, a cylinder, and paddles It is composed of fixed disc, rotating paddle, fixed paddle and elastic damping device. The stirring shaft is installed in the upper and lower bearings on the cylinder, and the deceleration motor or hydraulic pressure is fixed on the extended upper end of the stirring shaft with a coupling. Motor, the inner section of the mixing shaft is a regular polyhedron shaft section, on which the paddle fixed discs are fixed evenly spaced from top to bottom, and the regular polyhedral discs of each paddle fixed disc The rotating paddles are evenly distributed on the top, and the wear-resistant liner is fixedly installed on the inner wall of the cylinder. The relative movement makes the material achieve the effect of stirring and mixing while crushing.

其不足之处在于:1)缺乏粗细物料分离机构,对于一次性难以粉碎的物料进行回料粉碎时,重复粉碎合格物料,造成设备负担加重,人员工作量增大,影响工作效率且耗电量增加;2)圆柱形筒体结构,容易造成物料下降过快,难易充分粉碎物料。 Its disadvantages are: 1) Lack of coarse and fine material separation mechanism. When returning and crushing materials that are difficult to crush at one time, repeated crushing of qualified materials will increase the burden on equipment, increase the workload of personnel, affect work efficiency and consume electricity Increase; 2) Cylindrical barrel structure, it is easy to cause the material to drop too fast, and it is difficult to fully crush the material.

发明内容 Contents of the invention

本发明的目的是旨在提供一种既可以在粉碎的同时实现粗细物料分离,又能限制物料行进速度、粉碎效率更高的物料粉碎机。 The object of the present invention is to provide a material pulverizer which can not only realize the separation of coarse and fine materials while pulverizing, but also can limit the traveling speed of materials and have higher pulverization efficiency.

为实现本发明的目的所采用的技术方案是:一种物料粉碎机,包括机壳,机壳内设置倒锥台形旋转体和倒锥台形过滤支撑件,所述旋转体通过主轴与所述机壳活动连接,其周侧布设有固定刀片和活动刀片,所述过滤支撑件与所述机壳固定连接,所述机壳底部设置与所述过滤支撑件连通的漏斗状渣料落料斗,机壳顶部分别设置物料进料口和渣料进料口,所述渣料落料斗通过回料管与所述渣料进料口连通,所述机壳侧壁下部设置成品出料口。 The technical solution adopted to achieve the object of the present invention is: a material pulverizer, including a casing, an inverted frustum-shaped rotating body and an inverted frustum-shaped filter support are arranged in the casing, and the rotating body is connected to the machine through the main shaft. The shell is movably connected, and fixed blades and movable blades are arranged on its peripheral side, the filter support is fixedly connected with the casing, and a funnel-shaped slag discharge hopper connected with the filter support is arranged at the bottom of the casing. A material feed port and a slag feed port are respectively arranged on the top of the shell, the slag material drop hopper communicates with the slag material feed port through a return pipe, and a finished product discharge port is provided at the lower part of the side wall of the casing.

所述主轴下部伸出所述旋转体外,其伸出部位设置旋转叶片。 The lower part of the main shaft protrudes from the rotating body, and the protruding part is provided with rotating blades.

所述机壳底板倾斜设置。 The bottom plate of the casing is arranged obliquely.

所述固定刀片水平设置在所述旋转体上,所述活动刀片通过转轴设置在所述旋转体上。 The fixed blade is arranged horizontally on the rotating body, and the movable blade is arranged on the rotating body through a rotating shaft.

所述主轴两端分别通过轴座与所述机壳活动连接。 The two ends of the main shaft are respectively movably connected with the casing through shaft seats.

所述回料管上设置引风机。 An induced draft fan is arranged on the return pipe.

所述成品出料口为多个。 There are multiple finished product outlets.

本发明的物料粉碎机,通过在主轴上设置倒锥台形旋转体和倒锥台形过滤支撑件,所述旋转体周侧布设固定刀片和活动刀片,所述过滤支撑件上的过滤孔设计为粉碎度达到成品要求才能通过的大小,将符合要求的成品粉碎料过滤至过滤支撑件与机壳形成的空腔内,粉碎度不符合要求的则沿过滤支撑件与旋转件间的斜坡形间隙向下运动继续粉碎,减小设备阻力,提高设备效率,并且避免符合要求的成品粉碎料和不符合要求的渣料一同回料,减少设备和人员不必要的工作量,提高生产效率;与传统的直筒形结构相比,本发明的结构一方面由于具有一定的倾斜度,减慢了物料的下行速度,使物料粉碎更加充分,另一方面,整个物料下行通道呈逐渐缩小收紧状态,使经过一定粉碎过程的物料运动到下部间隙时,依然能够保持一定的致密度,使下部的物料粉碎效率更高更充分,避免了传统设备经过粉碎的物料到达设备下部后,稀疏、下落过快,起不到粉碎的作用,有效地实现了在粉碎的同时实现粗细物料分离,又能限制物料行进速度、粉碎效率更高更充分;所述主轴上设置有旋转叶片,所述旋转叶片在所述旋转体下方,一方面对行进到旋转体底部的物料进行再一步的切割粉碎,另一方面对物料具有搅动作用,使不符合要求的渣料快速进入漏斗件,避免堵塞噎机的情况发生;所述机壳底部设置与所述过滤支撑件连通的漏斗状渣料落料斗,所述渣料落料斗将不合要求的渣料收拢,并通过回料管输送到渣料进料口,再次进行粉碎;所述机壳侧壁下部设置成品出料口,便于将符合要求的成品粉碎料收集起来,可以通过引风机及管道将成品粉碎料快速抽出;所述机壳底板倾斜设置,极大地提高了成品粉碎料的收集效率,成品粉碎料在重力的作用下,自行滑至成品出料口,避免了成品粉碎料积存在设备内;所述固定刀片水平设置在所述旋转体上,所述活动刀片通过转轴设置在所述旋转体上,固定刀片可以对物料进行强制切割,活动刀片在惯性作用下,实现撞击粉碎,并通过调节转速,可以实现对刀片切割密度的调整;所述主轴两端分别通过轴座与所述机壳活动连接,极大地增强了主轴的稳定性,提高粉碎效率;所述回料管上设置有引风机,极大地提高了回料效率,快速将不合要求的渣料回送入渣料进料口,避免渣料造成回料管的堵塞;通过采用多个成品出料口,极大地提高了符合要求成品粉碎料的收集效率,避免成品粉碎料积聚于粉碎机的空腔内。本发明为物料粉碎提供了一种既可以在粉碎的同时实现粗细物料分离,又能限制物料行进速度、粉碎效率更高的物料粉碎机。 In the material pulverizer of the present invention, an inverted frustum-shaped rotary body and an inverted frustum-shaped filter support are arranged on the main shaft, fixed blades and movable blades are arranged around the rotary body, and the filter holes on the filter support are designed to crush Filter the finished crushed material that meets the requirements into the cavity formed by the filter support and the casing, and if the crush degree does not meet the requirements, it will go along the slope-shaped gap between the filter support and the rotating part. The downward movement continues to crush, reducing the resistance of the equipment, improving the efficiency of the equipment, and avoiding the return of the finished crushed material that meets the requirements and the slag that does not meet the requirements, reducing the unnecessary workload of equipment and personnel, and improving production efficiency; Compared with the straight cylindrical structure, on the one hand, the structure of the present invention has a certain inclination, which slows down the downward speed of the material and makes the material pulverize more fully; When the material in a certain crushing process moves to the lower gap, it can still maintain a certain density, so that the crushing efficiency of the lower material is higher and more sufficient, and it avoids that the crushed material of the traditional equipment reaches the lower part of the equipment, which is sparse and falls too fast. Without the effect of crushing, it effectively realizes the separation of coarse and fine materials while crushing, and can limit the speed of material travel, and the crushing efficiency is higher and more sufficient; the main shaft is provided with rotating blades, and the rotating blades Below the rotator, on the one hand, the material traveling to the bottom of the rotating body is further cut and crushed, and on the other hand, it has a stirring effect on the material, so that the slag that does not meet the requirements quickly enters the funnel, avoiding the situation of clogging and choking; The bottom of the casing is provided with a funnel-shaped slag discharge hopper connected to the filter support. The slag discharge hopper collects the unsatisfactory slag and transports it to the slag feed port through the return pipe for crushing again. The lower part of the side wall of the casing is provided with a finished product discharge port, which is convenient for collecting the finished crushed materials that meet the requirements, and the finished crushed materials can be quickly extracted through the induced draft fan and the pipeline; The collection efficiency of the finished crushed material is that the finished crushed material slides to the finished product outlet under the action of gravity, avoiding the accumulation of the finished crushed material in the equipment; the fixed blade is horizontally arranged on the rotating body, and the movable The blade is set on the rotating body through the rotating shaft, the fixed blade can forcefully cut the material, and the movable blade realizes impact crushing under the action of inertia, and by adjusting the rotating speed, the cutting density of the blade can be adjusted; the two ends of the main shaft Respectively through the flexible connection of the shaft seat and the casing, the stability of the main shaft is greatly enhanced and the crushing efficiency is improved; the return pipe is provided with an induced draft fan, which greatly improves the return efficiency and quickly disposes of unsuitable slag The material is returned to the slag material inlet to avoid the blockage of the return pipe caused by the slag material; by adopting multiple finished product outlets, the collection efficiency of the finished crushed material that meets the requirements is greatly improved, and the finished crushed material is prevented from accumulating in the pulverizer within the cavity. The invention provides a material pulverizer for material pulverization, which can not only realize the separation of coarse and fine materials while pulverizing, but also limit the traveling speed of materials and have higher pulverization efficiency.

附图说明 Description of drawings

下面结合附图对本发明做进一步的说明: Below in conjunction with accompanying drawing, the present invention will be further described:

图1是本发明实施例一的结构示意图; Fig. 1 is a schematic structural view of Embodiment 1 of the present invention;

图2是本发明实施例二的结构示意图。 Fig. 2 is a schematic structural diagram of Embodiment 2 of the present invention.

具体实施方式 Detailed ways

实施例一 Embodiment one

如图1所示:一种物料粉碎机,包括机壳8,机壳8内设置倒锥台形旋转体12和倒锥台形过滤支撑件3,所述旋转体12通过主轴4与所述机壳8活动连接,其周侧布设有固定刀片6和活动刀片7,所述过滤支撑件3与所述机壳8固定连接,所述机壳8底部设置与所述过滤支撑件3连通的漏斗状渣料落料斗11,机壳顶部分别设置物料进料口5和渣料进料口,所述渣料落料斗11通过回料管2与所述渣料进料口连通,所述机壳8侧壁下部设置成品出料口9。所述主轴4下部伸出所述旋转体12外,其伸出部位设置旋转叶片10。所述固定刀片6水平设置在所述旋转体12上,所述活动刀片7通过转轴设置在所述旋转体12上。所述主轴4两端分别通过轴座与所述机壳8活动连接。所述回料管2上设置引风机1。 As shown in Figure 1: a material pulverizer, including a casing 8, an inverted frustum-shaped rotating body 12 and an inverted frustum-shaped filter support 3 are arranged in the casing 8, and the rotating body 12 is connected to the casing by a main shaft 4 8 are movably connected, and fixed blades 6 and movable blades 7 are arranged on its peripheral side, the filter support 3 is fixedly connected with the casing 8, and the bottom of the casing 8 is provided with a funnel-shaped connection with the filter support 3 The slag material feeding hopper 11 is provided with a material feeding port 5 and a slag material feeding port respectively on the top of the casing. The slag material dropping hopper 11 communicates with the slag material feeding port through the return pipe 2. The finished product discharge port 9 is arranged on the lower part of the side wall. The lower part of the main shaft 4 protrudes out of the rotating body 12 , and the protruding part is provided with a rotating blade 10 . The fixed blade 6 is horizontally arranged on the rotating body 12, and the movable blade 7 is arranged on the rotating body 12 through a rotating shaft. Both ends of the main shaft 4 are movably connected with the casing 8 through shaft seats respectively. An induced draft fan 1 is arranged on the return pipe 2 .

实施例二 Embodiment two

如图2所示:本实施例与实施例一的区别之处在于:所述机壳8底部为斜坡结构,所述成品出料口9设置在斜坡底部一侧,所述主轴4下端设置有轴承,并通过支撑杆与所述机壳8连接,所述成品出料口9为多个。 As shown in Figure 2: the difference between this embodiment and Embodiment 1 is that the bottom of the casing 8 is a slope structure, the finished product discharge port 9 is arranged on one side of the bottom of the slope, and the lower end of the main shaft 4 is provided with a bearing, and connected with the casing 8 through a support rod, and there are a plurality of finished product outlets 9 .

本发明的物料粉碎机,物料经物料进料口送入粉碎机内,利用旋转体上的固定刀片和活动刀片对物料进行切割粉碎,通过过滤支撑件将符合要求的成品粉碎料过滤至过滤支撑件与机壳形成的空腔内,粉碎度不符合要求的渣料则沿过滤支撑件与旋转件间的斜坡形间隙向下运动继续粉碎,本发明的结构一方面由于下料通道具有一定的倾斜度,减慢了物料的下行速度,使物料粉碎更加充分,另一方面,整个物料下行通道呈逐渐缩小收紧状态,使经过一定粉碎过程的物料运动到下部间隙时,依然能够保持一定的致密度,使下部的物料粉碎效率更高更充分,主轴上设置的旋转叶片,对行进到旋转体底部的物料进行再一步的切割粉碎,并对物料具有搅动作用,使不符合要求的渣料快速进入渣料落料斗,避免堵塞噎机的情况发生;渣料落料斗将不合要求的渣料收拢,并通过回料管输送到渣料进料口,再次进行粉碎;所述机壳侧壁下部设置成品出料口,可以通过引风机及管道将成品粉碎料快速抽出;机壳底板倾斜设置,成品粉碎料在重力的作用下,自行滑至成品出料口,避免了成品粉碎料积存在设备内;固定刀片可以对物料进行强制切割,活动刀片在惯性作用下,实现撞击粉碎,并通过调节转速,可以实现对刀片切割密度的调整;所述主轴两端分别通过轴座与所述机壳活动连接,极大地增强了主轴的稳定性,提高粉碎效率;回料管上设置有引风机,快速将不合要求的渣料回送入渣料进料口,避免渣料造成回料管的堵塞;通过采用多个成品出料口,提高了符合要求成品粉碎料的收集效率,避免成品粉碎料积聚于粉碎机的空腔内。本发明为物料粉碎提供了一种既可以在粉碎的同时实现粗细物料分离,又能限制物料行进速度、粉碎效率更高的物料粉碎机。 In the material pulverizer of the present invention, the material is sent into the pulverizer through the material feeding port, the material is cut and pulverized by the fixed blade and the movable blade on the rotating body, and the finished pulverized material that meets the requirements is filtered to the filter support through the filter support. In the cavity formed by the filter support and the casing, the slag whose crushing degree does not meet the requirements will continue to be crushed along the slope-shaped gap between the filter support and the rotating member. On the one hand, the structure of the present invention has a certain The inclination slows down the downward speed of the material and makes the material crush more fully. On the other hand, the entire material downward passage is gradually narrowed and tightened, so that the material after a certain crushing process can still maintain a certain degree when it moves to the lower gap. Density, so that the crushing efficiency of the lower part of the material is higher and more fully. The rotating blades set on the main shaft can cut and crush the materials that advance to the bottom of the rotating body, and have a stirring effect on the materials, so that the slag that does not meet the requirements Quickly enter the slag material discharge hopper to avoid the occurrence of blockage; the slag material discharge hopper collects the unsuitable slag material, and transports it to the slag material inlet through the return pipe for crushing again; the side wall of the casing The finished product outlet is set at the lower part, and the finished crushed material can be quickly drawn out through the induced draft fan and the pipeline; the bottom plate of the casing is set at an inclination, and the finished crushed material slides to the finished product outlet under the action of gravity, avoiding the accumulation of the finished product crushed material Inside the equipment; the fixed blade can cut the material forcibly, and the movable blade realizes impact crushing under the action of inertia, and by adjusting the rotating speed, the cutting density of the blade can be adjusted; The movable connection of the shell greatly enhances the stability of the main shaft and improves the crushing efficiency; the return pipe is equipped with an induced draft fan, which can quickly return the unsuitable slag material to the slag material inlet, and avoid the slag material from causing damage to the return pipe. Blockage; through the use of multiple finished product outlets, the collection efficiency of the finished crushed material that meets the requirements is improved, and the finished crushed material is prevented from accumulating in the cavity of the pulverizer. The invention provides a material pulverizer for material pulverization, which can not only realize the separation of coarse and fine materials while pulverizing, but also limit the traveling speed of materials and have higher pulverization efficiency.

Claims (3)

1. a materials crusher, comprise casing, it is characterized in that: inversed taper platform shape rotary body and inversed taper platform shape filtration support member are set in casing, described inversed taper platform shape rotary body is flexibly connected with described casing by main shaft, within its week, side is laid with fixed blade and movable blades, described inversed taper platform shape is filtered support member and is fixedly connected with described casing, described bottom of shell setting and described inversed taper platform shape filter the funnel-form slag charge material-falling hopper that support member is communicated with, cabinet top arranges material feeding mouth and slag charge charging aperture respectively, described funnel-form slag charge material-falling hopper is communicated with described slag charge charging aperture by feed back pipe, described chassis sidewall bottom arranges finished product discharging opening, described main shaft bottom is stretched out outside described inversed taper platform shape rotary body, its extending area arranges rotating vane, described fixed blade is horizontally set on described inversed taper platform shape rotary body, described movable blades is arranged on described inversed taper platform shape rotary body by rotating shaft, described chassis backplane is obliquely installed, the pipeline of described finished product discharging opening arranges air-introduced machine.
2. materials crusher as claimed in claim 1, is characterized in that: described main shaft two ends are flexibly connected with described casing respectively by axle bed.
3. materials crusher as claimed in claim 1, is characterized in that: described finished product discharging opening is multiple.
CN201310327918.2A 2013-07-31 2013-07-31 Material Crusher Expired - Fee Related CN103381381B (en)

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