CN103379832B - Method for producing instant noodles - Google Patents
Method for producing instant noodles Download PDFInfo
- Publication number
- CN103379832B CN103379832B CN201180067517.7A CN201180067517A CN103379832B CN 103379832 B CN103379832 B CN 103379832B CN 201180067517 A CN201180067517 A CN 201180067517A CN 103379832 B CN103379832 B CN 103379832B
- Authority
- CN
- China
- Prior art keywords
- noodles
- air
- flow
- cut
- manufacture method
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/24—Apparatus for cutting out noodles from a sheet or ribbon of dough by an engaging pair of grooved rollers
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/109—Types of pasta, e.g. macaroni or noodles
- A23L7/113—Parboiled or instant pasta
Abstract
A method of producing noodles by cutting a noodle sheet into noodle shapes using a rotary cutting device including at least a pair of cutting rollers, scraping members, and an air current supply means. A noodle sheet is passed between the cutting rollers to cut the noodle sheet into noodle shapes, the noodles are scraped from the cutting rollers by the scraping members and are separated into upper and lower noodle bundles, and an air current is supplied to the cut noodles from the air current supply means. The production method is capable of consistently producing substantially straight noodles that do not have a significantly waved shape in the longitudinal direction thereof, even if used in a mass production line.
Description
Technical field
The present invention relates to the manufacture method that one inhibits the instant noodles of " substantially linear " of " compressional wave " shape ripple as much as possible.More specifically, the present invention relates to a kind of manufacture method of instant noodles, the ripple of noodles when it can suppress edible as much as possible, and can obtain easily a kind of edible time to scatter good instant noodles.
Background technology
Recently, the consumer of instant noodles expects that " positive sect " has become a kind of trend in daily life.Such as, for fast food hand-pulled noodles, be not only simplicity, also require sense of food more authentic than ever, outward appearance more authentic than ever, consumer demand becomes further strict.In order to meet consumer's various demands similar recently, each enterprise all does all one can to fight for, and constantly carries out the technological innovation of instant noodles.
Usually, as the method for easily manufactured, raw material uses wheat flour, various starch, China also uses buck in face, polymeric phosphate etc. is used without buck in Japanese, salt, powdered egg, thickening polysaccharide, grease class, lecithin etc. can also be added as required, make noodles by conventional method after mixing kneading, frying surface and non-fried noodles (without frying surface) can be obtained by predetermined drying means after cooking.For non-fried noodles, the drying means such as heated-air drying, microwave drying, freeze drying or low temperature drying can be used.
In addition, easily manufactured time, usually, by face raw material with and face water mix after " dough " that obtain be rolled into sheet, make dough sheet, be then cut into the dough sheet of specific thickness with cutting device for noodle production, thus make noodles.At this moment, in cooking process subsequently, when by noodles αization, because major ingredient and wheat flour or the starch that adds can in noodles gelatinization strippings on the surface, therefore, to prevent from for the purpose of the noodles overlapped from sticking together each other, noodles being carried out to the process of corrugation.
As the method for corrugation, be installed on the inside of the guiding tube on cutter, the speed of the ripple conveyer belt being arranged on cutter bottom is made to slow down compared with the speed of the noodles be cut into by cutting knife, thus, noodles are made constantly to demonstrate slight blocking, thus bend in guiding tube inside, consequently, the ripple of uniform state can be given to noodles one by one.Waveform (therefore, below having the situation ripple of these noodles being called " compressional wave ") on the channeling direction (i.e. the length direction of noodles) of the noodles that " ripple " of these noodles is normally cut into by cutter.
Like this, by carrying out corrugation to noodles, the contact point between noodles one by one can be reduced, thus, as mentioned above, in a feature and cooking process of the manufacture method of instant noodles, the adhesion each other of adjacent noodles can be controlled in Min..Like this, by " noodles adhesion each other " is controlled in Min., noodles after boiling can become the state of easily scattering each other, can carry out uniform drying in drying process afterwards, can also obtain the good noodles that scatter in scattering when edible.
But, by carrying out this corrugation, when edible, noodles can be curling, namely can become so-called " curling noodles ", therefore, there is the tendency of the outward appearance (such as, having the outward appearance of incongruity for Noodle, buckwheat flour, pasta etc.) forming unaccommodated curling noodles.
Recently, the consumer of instant noodles expects that " positive sect " has become a kind of trend in daily life, and give optimal outward appearance for above-mentioned various, that is, not " curling noodles " but the demand of the establishment of the manufacture method of " facing bar directly " is also being improved always.
As the method for easily manufactured Noodles of noodles not being carried out to corrugation, existing Japanese Unexamined Patent Publication 2000-189089 publication (patent document 1).The method is the way of having carried out poach process, instead of carries out cooking process.By be cut into noodles are carried out poach instead of boiling, even if carried out corrugation by cutting device for noodle production, but owing to carrying out poach, the ripple that noodles are formed also can relax, and ripple also can be made to disappear.But identically with cooking process, in poach operation, noodles also can form the state of " easy adhesion " due to amylaceous stripping, therefore, usually by means of only poach, just can only obtain the bad noodles that scatter.
About this point, the technical characteristic of Japanese Unexamined Patent Publication 2000-189089 publication is, by dissolving in salt and make the concentration of salt reach more than 20% boiling in the water of face, prevents the amylaceous stripping on noodles surface, solves bad problem of scattering.Really, corrugation can be made to disappear by poach, and by making to scatter and good face bar directly boiling in the water of face to dissolve in salt and make the concentration of salt reach more than 20%.But this just must reconfigure and boil face groove, the investment of apparatus for production line also can uprise, and due to the excessive concentration of salt, when existing edible, noodles become salty shortcoming.
In addition, also disclose in Japanese Unexamined Patent Publication 2010-187623 publication (patent document 2) a kind of with the wiper positions the changing cutting knife greatly noodles processed that are feature with being cut into device and using the manufacture method of Noodles of this device.The method with top cutting roller, bottom cutting roller, the wiper positions of cutting knife is carried out very large change respectively, thus can move the method for the stripping position of noodles greatly.The method is by changing the stripping position of noodles, even if not to noodles imparting ripple clearly, but because be cut into adjacent raw noodles are not same step each other, so consequently, noodles contact point each other can be reduced, obtain the noodles that a kind of be cut into noodles bonding is each other inhibited.Really, Japanese Unexamined Patent Publication 2010-187623 publication, by changing the stripping position of adjacent noodles, can prevent adjacent noodles from forming same step (that is, adjacent noodles carry out same " action ").On the other hand, on mass-produced production line, usually need to carry out the apportion of noodles (namely, the cutter of noodles is installed " dividing plate " that be used for apportion), but the cutter of this Japanese Unexamined Patent Publication 2010-187623 publication due to the allocation position of the blade member of cutter very complicated, so exist carry out above-mentioned " apportion " problem than normal conditions difficulty.
As mentioned above, as practical approach, replacement " curling noodles " in the past are not yet proposed (namely at present, impart the noodles of compressional wave shape ripple clearly), can more stably (that is, with higher reliability) " positive sect " manufactured due to consumer expect and require the manufacture method of noodles of increasingly urgent " substantially linear noodles " in recent years.
Prior art document
Patent document
Patent document 1: Japanese Unexamined Patent Publication 2000-189089 publication
Patent document 2: Japanese Unexamined Patent Publication 2010-187623 publication
Summary of the invention
The problem that invention will solve
That the object of the present invention is to provide one stably can manufacture " roughly straight line " shape and edible time " scattering " good noodles method.
Another object of the present invention is to provide a kind of method that also stably can manufacture the noodles of " roughly straight line " shape on mass-produced production line.
The solution of problem
The present inventor is through studying with keen determination, found that, in the cutter using upper and lower cutting roller, from the air-flow feedway between each up and down noodles bundle being configured in (usually being peeled off by " blade member " that be configured near upper and lower cutting roller further) of being cut into by this upper and lower cutting roller, air-flow is supplied to noodles bundle, extremely effective for reaching above-mentioned purpose.
The manufacture method in convenient and dry face of the present invention is based on above-mentioned opinion, more particularly, it is that a kind of use at least comprises a pair cutting roller, blade member, the rotary of gentle stream supply device and is cut into the manufacture method that dough sheet is cut into the noodles of noodles shape by device, it is characterized in that
At least there is following operation:
Make described dough sheet by described cutting roller, and this dough sheet is cut into the operation of noodles shape;
With blade member, these noodles are peeled off from cutting roller, and make it be separated into the operation of upper and lower noodles bundle; And,
The operation of the noodles supply air-flow after this being cut into from described air-flow feedway.
According to the present invention with said structure, intrafascicular at each up and down noodles be cut into by cutter, by the air-flow supplied by air-flow feedway, random directionality can be applied to noodles one by one.Consequently, according to the present invention, the generation of the compressional wave shape ripple of noodles can be suppressed as much as possible, obtain the noodles of the substantially linear of " scattering good " simultaneously.The present invention is by this " apply channeling direction on inhomogeneities ", to realize " good scatters " of noodles.The random directionality of this noodles is generally difficult to realize in the mode utilizing air-flow unlike the present invention.
As mentioned above, in the prior art, from the view point of " scattering " when paying attention to edible, " how stably obtaining the noodles (in other words, how stably to noodles imparting compressional wave shape ripple clearly) with compressional wave shape ripple (namely; ' volume volume ') clearly " is most important.Therefore, " external force " (such as, the wind) that will upset that " stable compressional wave shape ripple " is applicable to noodles and is usually considered to " absurdity ".That is, in the prior art, be " good scatters " seeking to realize noodles by giving " stable compressional wave shape ripple " to noodles always.
The present invention such as can comprise following embodiment.
[1] manufacture method for noodles, use at least comprise a pair cutting roller, blade member, gentle stream supply device the rotary device that is cut into dough sheet is cut into noodles shape, it is characterized in that,
At least there is following operation:
Make described dough sheet by described cutting roller, and this dough sheet is cut into the operation of noodles shape;
With blade member, these noodles are peeled off from cutting roller, and make it be separated into the operation of upper and lower noodles bundle; And,
The operation of the noodles supply air-flow after this being cut into from described air-flow feedway.
The manufacture method of the noodles [2] Gen Ju [1], is characterized in that, described air-flow is towards the moving direction of described noodles, acts on the air-flow in the direction released by these noodles.
[3] manufacture method of basis [1] or the noodles described in [2], it is characterized in that, described air-flow feedway supplies described air-flow between described downside noodles and upside noodles.
[4] according to the manufacture method of the noodles according to any one of [1] ~ [3], it is characterized in that, be the directive air-flow of tool from described air-flow feedway to the air-flow that noodles supply.
[5] according to the manufacture method of the noodles according to any one of [1] ~ [4], it is characterized in that, described air-flow feedway comprises the tubular part of the cylindric of hollow or prism-shaped.
[6] according to the manufacture method of the noodles according to any one of [1] ~ [5], it is characterized in that, described air-flow feedway is provided with multiple airflow exhaust outlet.
The manufacture method of the noodles [7] Gen Ju [6], is characterized in that, described airflow exhaust outlet is polygonal slit-shaped, circle or oval.
[8] according to the manufacture method of the noodles according to any one of [1] ~ [7], it is characterized in that, described air-flow feedway is configured on the position between upper and lower cutting roller, to the air-flow supplied between each up and down noodles bundle stripped down by blade member from this air-flow feedway.
[9] according to the manufacture method of the noodles according to any one of [1] ~ [8], it is characterized in that, described air-flow feedway is configured between a pair cutting roller, and from this air-flow feedway to the position supply air-flow each noodles bundle up and down directly being supplied to air-flow.
[10] manufacture method in convenient and dry face, it uses at least to comprise a pair cutting roller, blade member, the rotary of gentle stream supply device and be cut into the manufacture method that dough sheet is cut into the noodles of noodles shape by device, it is characterized in that,
At least there is following operation:
Make described dough sheet by described cutting roller, and this dough sheet is cut into the operation of noodles shape;
With blade member, these noodles are peeled off from cutting roller, and make it be separated into the operation of upper and lower noodles bundle;
Noodles supply air-flow after being cut into from described air-flow feedway this, forms the noodles bundle of general flat shape, and does not make in fact these noodles form the operation of compressional wave shape ripple; And,
By described noodles αization, then make the operation of its drying.
The manufacture method in the convenient and dry face [11] Gen Ju [10], is characterized in that, the noodles bundle of described general flat shape is formed by each noodles set having carried out irregular action.
The manufacture method in the convenient and dry face [12] Gen Ju [11], is characterized in that, the roughly irregular action of described noodles bundle leaves annular, shear wave shape and/or jagged track.
[13] according to the manufacture method in the convenient and dry face according to any one of [10] ~ [12], it is characterized in that, as the device of described αization, use the food steamer utilizing steam.
[14] noodles in convenient and dry face, its be by use at least comprise a pair cutting roller, blade member, gentle stream supply device the rotary device that is cut into dough sheet is cut into noodles shape and the noodles that manufacture, it is characterized in that,
This be cut into after noodles have less than 35% " degree of adhesion ".
Invention effect
As mentioned above, according to the present invention, intrafascicular at each up and down noodles be cut into by cutter, by the air-flow supplied by air-flow feedway, noodles noodles one by one being applied to random directionality can be manufactured.Consequently, according to the present invention, the generation of the compressional wave shape ripple of noodles can be suppressed, the noodles of the substantially linear that Simultaneous Stabilization ground manufactures " scattering good ".
According to the present invention, further, even without the compressional wave shape ripple given clearly, the noodles of good substantially linear of " scattering " when also can obtain edible.
Accompanying drawing explanation
Fig. 1 is the schematic cross sectional views of the structure representing a kind of embodiment that can be suitable for the cutter that the present invention uses.
Fig. 2 is the schematic cross sectional views of the structure representing existing cutter.
Fig. 3 is the schematic perspective view representing the example that can be suitable for the air-flow supply port shape that the present invention uses.
Fig. 4 is the schematic perspective view representing the example that can be suitable for air-flow supply port configuration (staggered) that the present invention uses.
Fig. 5 is the schematic perspective view representing the example that can be suitable for air-flow supply port configuration (type in upright arrangement) that the present invention uses.
Fig. 6 is the schematic perspective view of the example representing the air-flow supply port configuration (staggered and mixed type in upright arrangement) that can be suitable for the present invention and use.
Fig. 7 is the schematic plan of the example representing that obtained by the present invention, on ripple conveyer belt noodles track.
Fig. 8 represents that the noodles be cut in test example (having air) are formed as the photo of an example of the state of noodles bundle on ripple conveyer belt.
Fig. 9 represents that the noodles be cut in test example (without air) are formed as the photo of the state of noodles bundle on ripple conveyer belt.
Detailed description of the invention
Below, as required, the present invention is illustrated further with reference to accompanying drawing.In following record, expression amount ratio " part " and " % " is quality criteria outside indicating.
(manufacture methods of noodles)
The manufacture method of noodles of the present invention is that a kind of use at least comprises a pair cutting roller, blade member, the rotary of gentle stream supply device and is cut into the manufacture method that dough sheet is cut into the noodles of noodles shape by device, it is characterized in that, at least there is following operation: make described dough sheet by described cutting roller, and this dough sheet is cut into the operation of noodles shape; With blade member, these noodles are peeled off from cutting roller, and make it be separated into the operation of upper and lower noodles bundle; And, the operation of the noodles supply air-flow after this being cut into from described air-flow feedway.
(noodles)
Noodles of the present invention be by use at least comprise a pair cutting roller, blade member, gentle stream supply device the rotary device that is cut into dough sheet is cut into noodles shape and the noodles that manufacture.The feature of noodles of the present invention is, this be cut into after noodles have less than 35% " degree of adhesion "." degree of adhesion " should can carry out suitable mensuration by method described later." degree of adhesion " less than 25% should be more preferably, and more preferably less than 20% (especially less than 15%).
(cutter)
Fig. 1 is the schematic cross sectional views representing a kind of embodiment that can be suitable for the cutter that noodle making making method of the present invention uses.On the other hand, Fig. 2 is the schematic cross sectional views of a kind of embodiment representing the cutter used in existing noodle making making method.
(existing cutter)
First, to using the situation of existing cutter to state.With reference to Fig. 2, this cutter 10 comprises: via the configuration of predetermined interval subtend, for dough sheet being cut into a pair cutting roller 11a and 11b of noodles; For guiding the pressing plate 13a and the supporting plate 13b that are cut into noodles 12a and 12b of noodles state by this cutting roller respectively; And, for by noodles 12a and 12b respectively from blade-like " scraper plate " parts 14a and 14b of cutting roller 11a and 11b " stripping ".In the example of this Fig. 2, above-mentioned pressing plate 13a and supporting plate 13b constitutes " guiding tube " for guiding be cut into noodles.In addition, in Fig. 2, in the below of supporting plate 13b, the left side towards figure is configured with " ripple conveyer belt " (not shown) for carrying cut into noodles 12a and 12b.
With reference to Fig. 2, in existing noodle making making method, dough sheet 15 is cut into upper and lower noodles 12a and 12b by a pair cutting roller 11a and 11b, then by " guiding tube " that be made up of pressing plate 13a and supporting plate 13b (namely, guide member) guide, carried by the left side of described ripple conveyer belt towards figure.
When using the existing cutter shown in Fig. 2, when easily manufactured, the noodles be cut into by cutting roller 11a and 11b, according to the difference of the speed of the noodles be cut into and the speed of ripple conveyer belt that are guided to guiding tube, be combined with each other with the resistance of the supporting plate 13b of guiding tube and the pressing plate 13a of guiding tube in guiding tube, thus make noodles 12a and 12b force to be bent to form ripple in guiding tube.The size of ripple is at this moment determined by the height in the space of the pressing plate 13a of supporting plate 13b and guiding tube.Further, the pressing plate 13a of supporting plate 13b and guiding tube normally makes of metal, therefore, in the bending situation of ripple, noodles 12a and 12b meeting aggressive bend, and in cooking process afterwards, this " clearly " ripple of noodles 12a and 12b can be fixed.
As mentioned above, when using existing cutter, the pressing plate 13a(of existing cutter namely, lid) owing to being that metal (stainless steel etc.) is made, so upper and lower two corrugatedly become uniform size.This ripple is on the contrary very preferred when for the purpose of " uniform ripple ".(cutter of the present invention)
With reference to Fig. 1, in an embodiment of the invention, the cutter 1 that the present invention uses comprises: via the configuration of predetermined interval subtend, for dough sheet being cut into a pair cutting roller 1a and 1b of noodles; For guiding the supporting plate 3 of noodles 2a and 2b being cut into noodles state by this cutting roller respectively; And, for by noodles 2a and 2b respectively from blade-like " scraper plate " parts 4a and 4b of cutting roller 1a and 1b " stripping ".In addition, in Fig. 1, in the below of supporting plate 3b, the left side towards figure is configured with " ripple conveyer belt " (not shown) for carrying cut into noodles 2a and 2b.
With reference to Fig. 1, in this embodiment, dough sheet 5 is cut into upper and lower noodles 2a and 2b by a pair cutting roller 1a and 1b, then by the effect of blade-like " scraper plate " parts 4a and 4b from cutting roller 1a and 1b quilt " stripping ", then, guided by the guide member be made up of supporting plate 3, carried by the left side of described ripple conveyer belt towards figure.
In the cutter that the present invention uses, it is characterized in that, be provided with the air-flow feedway 6 for supplying air-flow to noodles 2a and 2b after being cut into.
As mentioned above, the cutter 1 that the present invention uses has carried out the cutter after improveing to the cutter used when producing above-mentioned common instant noodles.More particularly, by arranging air-flow feedway 6(between upper-lower scraper parts 4a and 4b on this cutter 1 namely being configured at, be provided with the air-flow pipe arrangement etc. of air-flow discharge (or ejection) mouth), and form directly to being cut into by cutting roller 1a and 1b and the structure of noodles 2a and the 2b supply air-flow peeled off by blade member 4a and 4b.
In the present invention, by the air-flow supply port of this air-flow pipe arrangement 6 being set to hole shape and the aperture that air-flow can be made to have " directionality ", random directionality (power) can be applied to noodles one by one.Thus, even if do not give " compressional wave shape ripple " very important in prior art noodles, the contact point of each noodles can also be suppressed as much as possible.Therefore, in the α chemical industry sequence after being cut into operation, noodles adhesion each other can also be suppressed.Consequently, the noodles of substantially linear can be obtained easily.The detailed construction > of < cutter
The mechanism of the cutter that the present invention uses is described.The schematic diagram of existing cutting knife as shown in Figure 2.The schematic diagram of the cutter that the present invention uses as shown in Figure 1.
With reference to Fig. 2, when using existing cutter, the noodles be cut into from dough sheet 15 are divided into two-layer (that is, noodles 12a and 12b) up and down in guiding tube (13a and 13b) inside, and form violent compressional wave shape ripple.
To this, in the cutter (Fig. 1) that the present invention uses, owing to having laid down the lid (13a of Fig. 2) of the guiding tube that existing cutter configures, so by gas-flow configuration feedway 6 between upper and lower blade member 4a and 4b, relative to bilevel noodles bundle 12a and 12b, form the structure that directive for tool air-flow can be blown on noodles.
Further, in this embodiment, air-flow feedway 6 is provided with the multiple circular holes shown in schematic perspective view of such as Fig. 3 (b), from these multiple circular holes, discharges air-flow, air-flow is supplied to noodles 2a and 2b.
By using the cutter with Fig. 1 of said structure, the corrugation of the compressional wave shape (that is, the waveform of noodles length direction) forcing to bend in guiding tube can be suppressed.More particularly, this compressional wave is not formed completely, or only defines the compressional wave be suppressed.Consequently, the noodles 2a of upside and the noodles 2b of downside is formed as annular, curve, the jagged irregular noodles of flat respectively, identical with the situation of the corrugation having carried out compressional wave shape, can reduce the contact point between noodles one by one.According to the present invention, further, directly aloft air-flow can be blown on noodles 2a and 2b that stripped down by scraper plate, therefore, it is possible to make these noodles be blown more simply, random directionality can be made to noodles 2a and 2b one by one thus.At this, about the lid of guiding tube, by being unloaded, the annular of larger flat, curve, jagged noodles 2a and 2b can be obtained, but in order to prevent exceedingly being blown afloat by noodles 2a and 2b, also can arrange for preventing the baffle plate (not shown) flown up in the upper side of scraper plate 4a.
In the present invention, further, for noodles 2a and 2b cut by cutting roller 1a and 1b, by and then supplying air-flow to it aloft after being stripped down with blade member 4a and 4b, the surface of noodles 2a and 2b can be dried instantaneously, therefore, the surface of noodles 2a and 2b also can be made comparatively to harden.Thus, based on said flow supply and be combined with each other with the random resistance being applied to noodles, the bundle of noodles 2a and 2b entirety can be formed as the state of " more sparse " on ripple conveyer belt.In addition, due to each noodles bundle of upper and lower noodles 2a and 2b positively can be separated, and random directionality is applied to it, so the mutual intersection (interlocking) of each noodles bundle is inhibited up and down, can obtain the state be positively separated up and down on ripple conveyer belt and do not give compressional wave shape ripple (that is, substantially linear) clearly noodles bundle.
In the present invention, in the embodiment shown in Fig. 1, use above-mentioned slide unit 3, but also can omit this slide unit 3.When using slide unit 3, the noodles 2b stripped down by the blade member 4b of downside may be pushed to slide unit 3 by the air-flow supplied from air-flow feedway 6.When there occurs this " pushing ", the noodles 2b of downside can run into slide unit 3, because this action, the noodles 2b having started irregular action likely can cause same step each other once again.In order to prevent the recovery of " the same step " of this noodles, such as, preferably the intensity of the air-flow from air-flow feedway 6 is controlled.In addition, in order to prevent the recovery of " the same step " of noodles, the angle of slide unit 3 can also be adjusted, that is, to make downward the mode of its near vertical configure this slide unit 3, or, slide unit 3 is unloaded from cutter 1 itself, does not run into slide unit 3 to make noodles 2b.
(track that during supply air-flow, noodles are drawn)
The example of the track of noodles of the present invention is as shown in Fig. 7 (schematic plan of the noodles track that can obtain on ripple conveyer belt).The track of noodles applies random power by using air-flow to each noodles, and the track that noodles are one by one drawn becomes irregular action, is then from the results of view draw the annular of flat brokenly or draw curve continuously.Be mixed with annular and the curve of flat in Fig. 7 (a), the curve of flat moves to the opposite direction of direct of travel in Fig. 7 (b), and in Fig. 7 (c), the annular of flat mixes to the right rotatably brokenly to anticlockwise.In the present invention, by blowing on noodles by air-flow, as shown in Figure 7, the track that each noodles are drawn can become unpredictable random state usually.
If be only the stripping position of the change noodles disclosed in Japanese Unexamined Patent Publication 2010-187623 publication, the track of the noodles of Fig. 7 (c) state arrives scarcely ever.This is because random action cannot be applied to noodles one by one in the technology of this publication, so be difficult to right rotation draw irregular annular rotatably left, each noodles are all draw to the right or the annular of anticlockwise substantially.To this, in the present invention, by obtaining each noodles of the state shown in Fig. 7, noodles contact point each other can be reduced as noodles entirety.
In addition, a kind of manufacture method is disclosed in Japan Patent No. 4381470 publication, be specially, noodles draw annular repeatedly, these noodles and adjacent noodles are not same steps, that noodles entirety is manufactured noodles bundle, and the state that maintain its coincidence is directly steamed, then the words of the noodles that stretch after steaming process just can obtain the noodles of substantially linear.To this, in the present invention, by blowing on noodles by air-flow, the action of noodles is drawn annular, draws curve or form sawtooth state, has and become irregular tendency.Therefore, according to method of the present invention, repeatedly draw annular and be in fact impossible (that is, the phenomenon obtained by the present invention or effect are completely different).Further, the present invention, by using air-flow, can obtain simultaneously dry the effect on noodles surface instantaneously, can also obtain the effect to suppressing the effect of noodles adhesion each other to promote further simultaneously.
(other embodiments)
Above-mentioned is the embodiment shown in Fig. 1 of the present invention, and has carried out main explanation for the embodiment that air-flow feedway 6 comprises tubulose (or pipe arrangement) parts.In this embodiment, the tubular part forming this air-flow feedway 6 is formed with multiple circular holes as shown in Figure 3 (b).Below, the explanation of the embodiment beyond to above-mentioned embodiment is increased.
(formation of air-flow feedway)
As long as the air-flow feedway in the present invention can to the formation (or structure) of the noodles supply air-flow after being cut into, about its shape, structure, mechanism etc., there is no particular restriction.Such as, the impact produced from space when configuring near cutting roller 1a and 1b of Fig. 1, on the key element of other devices (such as, the impact of electric power or magnetic force), air-flow feedway 6 preferably has formation that be easily configured to fairly simple structure, that comprise hollow tubular (tubular) parts.
In the present invention, as long as can to the noodles supply air-flow after being cut into, air-flow feedway 6 be defined as this formation comprising hollowed tubular member certainly.Air-flow feedway 6 such as can combine multiple nozzle (such as, multiple spray nozzle together, or being arranged in parallel).When the multiple airflow exhaust outlet stated after a procedure or multiple nozzle, the interval configuring these can be at equal intervals, also suitably can combine uneven interval and/or at equal intervals in addition.
In the present invention, for the gas formed from the air-flow of air-flow feedway 6, also have no particular limits.From this point of the easiness (availability, cost) used, this gas is preferably common air (air).But, as required, also all or part of of this gas can be replaced as other gases (such as nitrogen).In addition, according to be cut into after the requirement of relevant moistening (or dry) of noodles, also can mix suitable steam in above-mentioned gas.
(allocation position of air-flow feedway)
About the allocation position of the air-flow feedway 6 that the present invention can use, be described with reference to Fig. 1.
The present invention use air-flow feedway 6 preferably have can be configured in cutter 1(Fig. 1) blade member 4a and 4b between size.Also there is no particular restriction for the shape of air-flow feedway 6, suitably selects as required from the known shapes such as circle, quadrangle, triangle, ellipse, tabular.
In the present invention, air-flow feedway 6 is preferably near upper and lower cutting roller 1a and 1b, be configured in the top of scraper plate 4a and 4b configured respectively (that is, from cutting roller 1a or 1b, peeling off the position of noodles 2a or 2b) upper and lower between on corresponding position.In other words, cut dough sheet 5 by cutting roller 1a and 1b, and when being peeled off by scraper plate 4a and 4b, between the noodles bundle 2b of the noodles bundle 2a in upside and downside, be configured with air-flow feedway 6.
(structure of air-flow feedway)
Be in the embodiment of the structure comprising hollowed tubular member (or pipe arrangement) at air-flow feedway 6, preferably have the hole for discharging air-flow from this hollowed tubular member.Hollowed tubular member for air-flow supply such as can be connected with the supply source of this air-flow and airflow compressor, airflow feeding blower fan etc.If consider the pressure etc. of the air-flow of blowout, preferably use the airflow compressor of high pressure.
In addition, outlet perforate on the position that can blow to upper and lower noodles bundle 2a and 2b of air-flow, is preferably set to the outlet producing air-flow (that is, the directive gas of tool).From the angle producing this air-flow easily, be not the outlet of the shape of slit of the linearity shown in Fig. 3 (a), and the hole etc. of the circular hole shown in Fig. 3 (b) ~ (d), square hole, short slit-shaped is opened in the compartment of terrain preferably separated to a certain degree.That is, by separating interval to a certain degree, the position of effluent stream and the position of not effluent stream can be manufactured easily, and by hole being set to circular hole, square hole, short slit-shaped, the directionality of air-flow can be provided easily.
As the blowout angle of air-flow, directive for this tool air-flow is vertically blown to noodles bundle or blows sideling.But, if apply air-flow to the opposite direction of the direct of travel of noodles bundle, then should be noted that noodles likely can be suspended on air-flow feedway 6.Such as, run into the noodles of air-flow owing to existing and do not run into the noodles of air-flow (or only running into weak gas flow), so the skyborne track of each noodles can be changed, consequently, the Orbit revolutionary drawn on ripple conveyer belt can be made to become various embodiment.
In the present invention, from easily making noodles entirety run into this point of suitable air-flow, multiple " hole or slit " is preferably used to apply " uneven power " to adjacent noodles.Although also can use single " hole or slit ", but when supplying air-flow simply from single " hole or slit ", just become and roughly uniform power is applied to adjacent noodles, " uneven power " is applied to adjacent noodles and then becomes difficulty a little.
As shown in Fig. 4 (a) and (b), such as, in order to obtain effect of the present invention, as the shape of air-flow feedway 6, preferably form air-flow feedway 6 with the pole of hollow, and the hole of circle is opened for staggered.Thus, the discharge angle of air-flow, drain position offset, therefore, it is possible to blown on noodles by directive for tool air-flow.
In the present invention, for the hollow cylindrical parts forming air-flow feedway 6, airflow exhaust outlet is opened by " staggered " in the upside of these parts with Fig. 4 (a), and " staggered " in the downside of these parts with Fig. 4 (b) opens airflow exhaust outlet, further, directive for tool air is blown to each noodles become and be easy to.In addition, by using hollow cylindrical parts (pole), ejection angle can be made also different.In addition, from preventing noodles " to be suspended to " this point air-flow feedway 6, the circle being difficult to hang up also preferably is used.
In the present invention, also can open the airflow exhaust outlet of Fig. 5 (a) in the upside of above-mentioned hollow cylindrical parts, and open the airflow exhaust outlet of Fig. 5 (b) in the downside of these parts.Like this, also can be the embodiment of the airflow exhaust outlet opening linearly arrangement.In this case, as shown in Figure 5, by changing the spacing in hole, the part that air runs into noodles and the part of not touching can be formed, result, the track of each noodles can be changed easily.
In the present invention, " staggered " airflow exhaust outlet of Fig. 6 (a) can also be opened in the upside of above-mentioned hollow cylindrical parts, and open " linearity " airflow exhaust outlet of Fig. 6 (b) in the downside of these parts.Like this, the unfolding mode changing airflow exhaust outlet in the upper side and lower side of hollow cylindrical parts is also effective.Random power can be applied to each noodles.
In the present invention, from this point being easy to directive for tool air-flow be blown to randomly each noodles, (the situation etc. run into the noodles of air-flow, touch the noodles of not overdraught, run into the situation of air-flow, touch not overdraught, become irregular), the track that noodles are one by one drawn can be changed brokenly.Consequently, noodles aloft wave at a venture, on ripple conveyer belt, noodles can draw the annular of the flat that each varies in size, or do not draw annular but draw the curve of flat to the opposite direction of direct of travel, direct of travel, the transverse direction of direct of travel, the tilted direction of direct of travel.In other words, in this embodiment, noodles can be made to be configured on ripple conveyer belt with unpredictable random fashion respectively, and consequently, (even if not to noodles imparting compressional wave shape ripple clearly) also can reduce the contact point one by one between noodles effectively.In addition, this random action produces because of air-flow, and the noodles aloft swung because of air-flow are impinging one another, by the impact of colliding or the change by noodles track, can obtain more unpredictable random action.
Below, each operation for the manufacture of noodles is described.
(instant noodles)
" instant noodles " in the present invention or " convenient and dry face " be preferably in so-called pan boiling type, brewed in hot water cooking type etc. any one.
< makes the material in the operation >(face of dough)
In the present invention, there is no particular restriction for the material in face.That is, the material used in the manufacture of always instant noodles can be used with no particular limitation.More particularly, such as, in the present invention, can use with no particular limitation supervized by instant food TIA of Japan of civic organization, the major ingredient described in " new instant noodles introduction " (Heisei 10 years) 52nd ~ 62 issued by Japanese grain newspaper office and auxiliary material.
(major ingredient)
Spendable major ingredient can mix as wheat flour, pearling cone meal, starch etc. in the present invention.Wherein, as suitable spendable major ingredient, such as, the words of wheat flour can be that ASW(Australia produces white medium wheat, protein about 10%), the HRW(U.S. produces hard red wheat, protein about 11%), the words of starch can be farina, tapioca, waxy corn starch, cornstarch, wheaten starch etc., in addition, the etherification starch, esterification starch, bridge formation starch, oxidized starch etc. that obtain using these as raw material can also be enumerated.
(auxiliary material)
In the present invention, as spendable auxiliary material, such as, can enumerate buck, phosphate, salt, thickening polysaccharide, egg, gluten etc.
(method for making in face)
As face processed method, can use as major ingredient using wheat flour, and come mixing starch, gluten etc. as required, then by agitator by itself and the auxiliary material and the water kneading that comprise salt, buck etc., thus make dough.
< is cut into operation >
Dough is rolled being prolonged by roll-in, and in the operation cut continuously by the dough sheet cutter extending very thin, form the structure blown to by air-flow on noodles of the present invention.More particularly, when peeling off with scraper plate (4a and 4b of Fig. 1), between the noodles bundle 2b of the noodles bundle 2a preferably in upside and downside, be configured with air-flow feedway 6.On the hollowed tubular member forming air-flow feedway 6, open the hole that air-flow is discharged, this hollowed tubular member being used for air-flow supply is preferably connected with the supply source of air-flow and airflow compressor, airflow feeding blower fan etc.If consider the pressure etc. of the air-flow of blowout, preferably use the airflow compressor of high pressure.In addition, outlet perforate on the position that directive for tool air-flow can be blown to upper and lower noodles bundle of air-flow, and vertically blow to noodles bundle or blow sideling.If apply air-flow to the opposite direction of the direct of travel of noodles bundle, then should be noted that noodles likely can be suspended on air-flow feedway 6.
(outlet of air-flow)
In order to supply the directive air-flow of tool, the gap (hereinafter referred to as spacing) between the outlet of air-flow and the outlet of adjacent air-flow preferably separates to a certain extent.More particularly, by separating the spacing of about 2mm to 20mm, the discharge position of air-flow can be formed and do not discharge position, therefore, for noodles, track can be changed with the noodles running into air-flow greatly with the noodles touching not overdraught.If although the large words of gap ratio 20mm also depend on the width of noodles, the part of touching not overdraught is had to become many, and the trend that the place that cannot change the track of noodles increases.In addition, if spacing becomes below 2mm, then will be difficult to the directionality forming air-flow, therefore, the track changing each noodles has the trend becoming difficulty a little.Usually, spacing is preferably 2mm to 20mm, and the interval of spacing 5mm to 15mm is more preferred.Especially preferably, the spacing between the outlet of air-flow and the outlet of adjacent air-flow preferably separates the interval having 5mm to 10mm.
The hole shape of airflow exhaust outlet needs to carry out designing according to circle, quadrangle, triangle, slit-shaped etc.About the size in hole, such as, circular, by opening with the degree of Φ (diameter) 0.2mm to Φ 3mm, the directive air-flow of tool can be supplied.If more than Φ 3mm, then guarantee that the aperture opening ratio of the outlet sum relative with the size of hollowed tubular member has and become difficult trend.On the other hand, if below Φ 0.2mm, being then processed with of outlet becomes difficult trend.Usually, preferably open with the degree of Φ 0.2mm to Φ 3mm, more preferably, at the scope open interior of Φ 0.5mm to Φ 1.5mm.
(stream pressure)
Stream pressure, according to the state of the noodles obtained, can suitably control.If gas flows through strong, then noodles likely can fly up to the degree exceeding needs, and the improper situation that to come off etc. from ripple conveyer belt occurs.Such as, preferably blow out with the degree of 0.02Mpa to 0.3Mpa, but more preferably, blow out with the degree of 0.05Mpa to 0.2Mpa, can suitably noodles " be upset ", play this point more preferably from effect of the present invention.
The pressure of this air-flow is precision regulator (manufacturer: SMC(limited company), model: IR3010-03BG by 1m place before being arranged on air line) carry out reducing pressure adjustment and the value that measures.
Further, as the pattern of outlet opening above-mentioned state on air-flow feedway 6, the design that the track of noodles one by one changes preferably easily is made.Such as, by making air-flow feedway 6 with hollow cylindrical parts (pole of hollow), and the hole of circle is opened for linearity or staggered (type shown in Fig. 5), discharge angle, drain position can become irregular, therefore, compared with merely hole being opened for the embodiment of linearity, more effectively.
In addition, as mentioned above, the blowout of air-flow preferably blows out respectively to upper and lower noodles bundle, even if but only air-flow is supplied to the noodles bundle 2a of upside, the noodles bundle on top also can draw random track, and the noodles bundle 2b of downside also can become the noodles of same step.By gas-flow configuration feedway 6 between upper and lower noodles bundle, each noodles bundle up and down positively can be separated result.Thus, each noodles bundle does not intersect mutually up and down, but becomes the state after being really separated up and down, and therefore, compared with not using the situation of air-flow, it scatters certainly especially good.In addition, on the contrary, not to the noodles supply air-flow of upside, and by only to the noodles supply air-flow of downside, also same effect can be obtained.But, in this case, if not to the noodles supply air-flow of upside, then should be noted that noodles have the anxiety twined on air-flow feedway 6.
< αization treatment process >
Although the αization processing method in the present invention can carry out arbitrarily using the poach process of boiling water, using the steaming process etc. of steam, more preferably use the food steamer utilizing steam.
< stretching process >
By stretching steaming face, can often aly all cut with stable weight.In this stretching process, preferably, under the state making the aqueous solution be attached on steaming face, stretch and cut according to every a component.By at noodles attached water solution on the surface, can the slight noodles adhesion of strip off.As the adherence method of the aqueous solution, undertaken by spray nozzle, shower nozzle, immersion etc.Further, for the noodles carrying out cutting according to every a amount, the deactivation device described in No. 2010-537611, Japanese Patent Application is used also to be effective, and due to slight noodles adhesion can be untied more forcibly, so be preferred.
< drying process >
Being shaped according to every a amount by the noodles obtained by above-mentioned gimmick is filled in drying basket, carries out drying process, thus can obtain convenient and dry face of the present invention.In drying means, can use as required and suitably and carry out the fried drying means of frying with oil, carry out the air drying methods etc. of drying with hot blast.In fried drying means, being dried to final moisture is 2 ~ 3%, and in air drying methods, being dried to final moisture is 6 ~ 14%, for drying conditions such as baking temperatures, directly utilizes existing method.
(" degree of adhesion " of noodles is evaluated)
In the present invention, under the condition that " test example " described later uses, (use about 100 noodles), can suitably evaluate " degree of adhesion " of noodles.That is, under the condition used in " test example ", (using about 100 noodles) is evaluated.About these noodles, " degree of adhesion " (percentage) can be calculated according to following formula.
(degree of adhesion)=100 × (having the noodles radical of adhesion)/(total radicals of tested noodles)
In the noodles obtained by method of the present invention, " degree of adhesion " (by average for the result of three times) obtained in each test is preferably less than 35%." degree of adhesion " less than 25% should be more preferably, more preferably less than 20% (especially less than 15%).
Below, by embodiment, more specific description is carried out to the present invention.
Embodiment
Test example 1
By following test, confirm the effect using air-flow.
The manufacture > of < noodles
Prescription: wheat flour (DNS, protein 10 .5%) 10kg, salt 100g, buck (sodium carbonate) 20g, water 3400ml
Use the cutter with the structure shown in Fig. 1.In the apparatus, the size of each key element is as follows.
Cutting roller (iron) 1a and 1b: diameter 37mm, width 210mm
The stainless steel of supporting plate 3(): thick 1.5mm
Scraper plate 4a and 4b(brass system): thick 1mm
The formation condition > of < noodles
Noodles condition: the noodles of cutting knife No. 24 circles, cutting roller winding number 205 turns/min, the thick 1.5mm in face, guiding tube uncovered, the wide 35mm of scraper plate
The diameter of air-flow feedway 6: Φ 10mm
The hole of airflow exhaust outlet: 1mm, spacing 10mm, configuration 15 degree staggered (reference Fig. 4 (a) and (b))
Pressure: with 0.1Mpa(MPa) to noodles supply air-flow
Be 4.4m/min by the Speed Setting of ripple conveyer belt, after the noodles bundle obtaining random substantially linear, with 0.5kg/cm
2boiling two minutes, and the heavy 100g in the face that cuts into, thus the steaming face of obtaining.
Above-mentioned obtained steaming face is carried out in fresh water the immersion treatment in 10 seconds, then use the disclosed deactivation device of Fig. 8 (a) of No. 2010-537611, Japanese Patent Application, the noodles block having carried out immersion treatment is untied once (about 1 second) by force with 1200 turns.Calculate by deactivation device " degree of adhesion " in the face of untied noodles block.
The computational methods of noodles adhesion are, for the noodles block untied by deactivation device, take out noodles with hand, be then categorized into can take out as noodle and can not to take out as noodles.In addition, if taken out more than two coherent noodles, then by coherent noodles with the distance three times of the speed of general 0.7 second shake 30cm.For slight adhesion, if untied by shaking, be then judged as " untiing ".On the other hand, though shake so the noodles also do not untied and securely coherent noodles be then judged as " adhesion " and calculate.At this moment, if two stick together, be then calculated as two, if 5 bunchys stick together, be then calculated as 5.
In addition, as comparison other, use the existing cutter of Fig. 2, after starting the lid of guiding tube and obtain the noodles of substantially linear, about process afterwards, then identical with above-mentioned test example.
Result is as shown in table 1.In addition, the photo of the noodles bundle on the ripple conveyer belt of airless is had as shown in Fig. 8 (having the situation of air-flow) and Fig. 9 (situation of airless).In addition, in each noodles block, " total noodles radical " is different, and this is owing to having divided noodles block with weight, so the radical of each noodles block has delicate difference.
[table 1]
| The radical of non-adhesion | The radical of adhesion | |
| There is air | 98 | 8 |
| There is air | 106 | 13 |
| There is air | 95 | 10 |
| Without air | 57 | 69 |
| Without air | 62 | 60 |
| Without air | 55 | 68 |
According to above-mentioned result of the test, following mean value (each test three times) can be calculated.Result of calculation is as shown in following (table 2).
(effect of air draught)
[table 2]
According to the above results, by using air-flow, even if do not give ripple clearly, the adhesion of noodles when also can suppress boiling.This is the air-flow due to the application of the invention, even if the compressional wave shape ripple do not given clearly also can reduce noodles contact point each other.In addition, when passing through not use the method for air-flow, namely obtaining the noodles of substantially linear with existing cutter, because each noodles carry out similar action, so the contact point of noodles cannot be reduced, therefore, firmly adhesion is a lot of each other for noodles.By this boiling, the noodles of adhesion are still coherent situation after drying process each other, therefore, when edible, because noodles stick together each other securely, so can be inextricable, and reduce bad.
Below, by embodiment, the present invention is illustrated further.
< embodiment 1>
For wheat flour 950g(ASW, albumen 9.5%), the powder raw material of farina 50g, be used in the water of 350ml and be dissolved with sodium carbonate 3g, the He Mianshui of salt 10g carries out kneading, calendering, use cutting knife No. 20 circles, the noodles of the thick 1.30mm in face of being cut into, the hole of configuration cutting roller (diameter 37mm) winding number 200 turns/min, the wide 35mm of scraper plate, air-flow feedway 6 Φ 10mm(1mm, spacing 10mm, staggered, reference Fig. 4 (a) of 15 degree), with pressure 0.1MPa, air-flow (about the embodiment of cutter, with reference to Fig. 1) is supplied to noodles.Be 4.5m/min by the Speed Setting of ripple conveyer belt, after obtaining random noodles bundle, this noodles bundle of boiling continuously, then the fresh water of 30ml is drenched on the noodles (steaming face 100g) of a component, be that the noodles in the trickle face of 115g drop in basket by being cut into weight, by the frying two minutes at frying temperature 150 DEG C of fried drying means, obtain final moisture be 2% facilitate frying surface.
< embodiment 2>
For wheat flour 900g(ASW, albumen 9.5%), the powder raw material of farina 100g, be used in the water of 330ml and be dissolved with sodium carbonate 3g, the He Mianshui of salt 10g carries out kneading, calendering, use cutting knife No. 20 circles, the noodles of the thick 1.30mm in face of being cut into, the hole of configuration cutting roller (diameter 37mm) winding number 200 turns/min, the wide 35mm of scraper plate, air-flow feedway 6 Φ 10mm(1mm, spacing 10mm, linear pattern, reference Fig. 5 (a) and (b)), with pressure 0.1MPa, air-flow is supplied to noodles.Be 4.5m/min by the Speed Setting of ripple conveyer belt, after obtaining random noodles bundle, this noodles bundle of boiling continuously, then the fresh water of 30ml is drenched on the noodles (steaming face 100g) of a component, be that the noodles in the trickle face of 115g drop in basket by being cut into weight, by the frying two minutes at frying temperature 150 DEG C of fried drying means, obtain final moisture be 2% facilitate frying surface.
< embodiment 3>
For wheat flour 950g(ASW, albumen 9.5%), the powder raw material of tapioca 50g, be used in the water of 350ml and be dissolved with sodium carbonate 5g, the He Mianshui of salt 10g carries out kneading, calendering, use cutting knife No. 16 circles, the noodles of the thick 1.20mm in face of being cut into, the hole of configuration cutting roller (diameter 37mm) winding number 200 turns/min, the wide 35mm of scraper plate, air-flow feedway 6 Φ 10mm(1mm, spacing 10mm, the Class1 of staggered, reference Fig. 6 of 15 degree), with pressure 0.15MPa, air-flow is supplied to noodles.Be 4.5m/min by the Speed Setting of ripple conveyer belt, after obtaining random noodles bundle, this noodles bundle of boiling continuously, then the steaming face cutting into the heavy 100g in face to the noodles that often pause is sprayed 20ml and is untied liquid (Fuji Oil Co., Ltd. " soluble soybean polysaccharide class (Japanese original text: ソ ヤ Off ァ イ Block) S " 1.0% aqueous solution), and its mode be shaped with air-flow is filled into
in the drying diaphragm capsule of 120mm.In the drying machine being adjusted to temperature 80 DEG C, wind speed 4m/s dry 40 minutes afterwards, obtain final moisture be 10% facilitate heated-air drying face.
< comparative example 1>
Unloaded by the air-flow feedway 6 of cutter used in embodiment 1, other conditions are identical with embodiment 1, and obtain identical facilitating heated-air drying face.
< comparative example 2>
Unloaded by the air-flow feedway 6 of cutter used in embodiment 2, other conditions are identical with embodiment 2, and obtain identical facilitating heated-air drying face.
< comparative example 3>
Unloaded by the air-flow feedway 6 of the cutter used in embodiment 3, other conditions are identical with embodiment 3, and obtain identical convenient and dry face.
About the convenient and dry face obtained above by embodiment 1 ~ 3 and comparative example 1 ~ 3, carry out following evaluation.The result obtained as described in Table 3.
[table 3]
Further, by embodiment 1 obtain be cut into after noodles on ripple conveyer belt, be formed as the state of noodles bundle identical with Fig. 8.In addition, by comparative example 1 obtain be cut into after noodles on ripple conveyer belt, be formed as the state of noodles bundle identical with Fig. 9.
From above-mentioned table 3 and Fig. 8, Fig. 9, each noodles obtained by the present invention carry out unpredictable random action respectively.That is, be constantly draw circle, not equal to be relative to direct of travel to opposite direction, transverse direction, front to drawing annular, curve, enter row stochastic action.From comparing of embodiment 3 and comparative example 3, in heated-air drying face etc., in fact also maintain its effect.
From the above results, effect of the present invention directly runs into noodles by making air-flow, can apply random action by opposite bar, even if the compressional wave shape ripple do not given clearly also can reduce the contact point of noodles.Thus, in the present invention, even if the adhesion of the noodles when compressional wave shape ripple do not given clearly also can suppress boiling.Further, by applying air-flow, the moisture on noodles surface when being cut into that can leave, therefore, it is possible to obtain the better noodles that scatter.
Description of reference numerals
1 cutter
The noodles that 2a, 2b are cut into
3 supporting plates
4a, 4b blade member
5 dough sheets
6 air-flow feedwaies
Claims (13)
1. a manufacture method for noodles, use at least comprise a pair cutting roller, blade member, gentle stream supply device the rotary device that is cut into dough sheet is cut into noodles shape, it is characterized in that,
At least there is following operation:
Make described dough sheet by described cutting roller, and this dough sheet is cut into the operation of noodles shape;
With blade member, these noodles are peeled off from cutting roller, and make it be separated into the operation of upper and lower noodles bundle; And,
The operation of the noodles supply air-flow after this being cut into from described air-flow feedway,
Described air-flow feedway is configured on the position between described a pair cutting roller.
2. the manufacture method of noodles according to claim 1, is characterized in that, is the directive air-flow of tool from described air-flow feedway to the air-flow that noodles supply.
3. according to the manufacture method of the noodles described in claim 1 or 2, it is characterized in that, described air-flow is towards the moving direction of described noodles, acts on the air-flow in the direction released by these noodles.
4. the manufacture method of noodles according to claim 1 and 2, is characterized in that, described air-flow feedway comprises the tubular part of the cylindric of hollow or prism-shaped.
5. the manufacture method of noodles according to claim 1 and 2, is characterized in that, described air-flow feedway is provided with multiple airflow exhaust outlet.
6. the manufacture method of noodles according to claim 5, is characterized in that, described airflow exhaust outlet is polygonal slit-shaped, circle or oval.
7. the manufacture method of noodles according to claim 1 and 2, it is characterized in that, described air-flow feedway is configured on the position between upper and lower cutting roller, to the air-flow supplied between each up and down noodles bundle stripped down by blade member from this air-flow feedway.
8. the manufacture method of noodles according to claim 1 and 2, is characterized in that, described air-flow feedway is configured between a pair cutting roller, and from this air-flow feedway to the position supply air-flow each noodles bundle up and down directly being supplied to air-flow.
9. the manufacture method in convenient and dry face, it uses at least to comprise a pair cutting roller, blade member, the rotary of gentle stream supply device and be cut into the manufacture method that dough sheet is cut into the noodles of noodles shape by device, it is characterized in that,
At least there is following operation:
Make described dough sheet by described cutting roller, and this dough sheet is cut into the operation of noodles shape;
With blade member, these noodles are peeled off from cutting roller, and make it be separated into the operation of upper and lower noodles bundle;
Noodles supply air-flow after being cut into from described air-flow feedway this, forms the noodles bundle of general flat shape, and does not make in fact these noodles form the operation of compressional wave shape ripple; And,
By described noodles αization, then make the operation of its drying,
Further, described air-flow feedway is configured on the position between described a pair cutting roller.
10. the manufacture method in convenient and dry face according to claim 9, is characterized in that, the noodles bundle of described general flat shape is formed by each noodles set having carried out irregular action.
The manufacture method in 11. convenient and dry faces according to claim 10, is characterized in that, the roughly irregular action of described noodles bundle leaves annular, shear wave shape and/or jagged track.
The manufacture method in 12. convenient and dry faces according to any one of claim 9 ~ 11, is characterized in that, as the device of described αization, uses the food steamer utilizing steam.
The noodles in 13. 1 kinds of convenient and dry faces, its be by use at least comprise a pair cutting roller, blade member, gentle stream supply device the rotary device that is cut into dough sheet is cut into noodles shape and the noodles that manufacture, it is characterized in that,
Adopt the manufacture method of noodles according to any one of claim 1-12 to obtain, and, this be cut into after noodles have less than 35% " degree of adhesion ".
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011033625A JP4860773B1 (en) | 2011-02-18 | 2011-02-18 | Instant noodle manufacturing method |
| JP2011-033625 | 2011-02-18 | ||
| PCT/JP2011/059993 WO2012111177A1 (en) | 2011-02-18 | 2011-04-18 | Method for producing instant noodles |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103379832A CN103379832A (en) | 2013-10-30 |
| CN103379832B true CN103379832B (en) | 2015-07-01 |
Family
ID=45604557
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201180067517.7A Expired - Fee Related CN103379832B (en) | 2011-02-18 | 2011-04-18 | Method for producing instant noodles |
Country Status (12)
| Country | Link |
|---|---|
| US (1) | US10925301B2 (en) |
| EP (1) | EP2676552B1 (en) |
| JP (1) | JP4860773B1 (en) |
| KR (1) | KR101473420B1 (en) |
| CN (1) | CN103379832B (en) |
| AP (1) | AP2013007105A0 (en) |
| BR (1) | BR112013014846B1 (en) |
| CA (1) | CA2805731C (en) |
| HK (1) | HK1188090A1 (en) |
| RU (1) | RU2533364C1 (en) |
| TW (1) | TWI473570B (en) |
| WO (1) | WO2012111177A1 (en) |
Families Citing this family (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10368549B2 (en) * | 2011-01-28 | 2019-08-06 | Nissin Food Holdings Co., Ltd. | Apparatus and method for cutting noodle |
| JP5570492B2 (en) * | 2011-11-02 | 2014-08-13 | サンヨー食品株式会社 | Instant noodle manufacturing method |
| JP5839946B2 (en) * | 2011-11-10 | 2016-01-06 | サンヨー食品株式会社 | Instant noodle manufacturing method |
| EP2913875A4 (en) | 2013-02-01 | 2016-06-01 | Nippon Steel & Sumitomo Metal Corp | Titanium material or titanium alloy material used for fuel cell separator excellent in contact conductivity to carbon and durability, fuel cell separator using same, and fuel cell |
| CN104969394B (en) | 2013-02-01 | 2018-04-03 | 新日铁住金株式会社 | Fuel cell separator part titanium or titanium alloy, the fuel cell separator part and fuel cell using it of contact electric conductivity and excellent in te pins of durability to carbon |
| JP6313007B2 (en) * | 2013-09-30 | 2018-04-18 | 日清食品ホールディングス株式会社 | Dried instant noodles and method for producing the same |
| CN104542785B (en) * | 2013-10-29 | 2018-11-13 | 顶益（开曼岛）控股有限公司 | The manufacture craft of wavy noodles |
| WO2015111652A1 (en) | 2014-01-22 | 2015-07-30 | 新日鐵住金株式会社 | Titanium material or titanium alloy material that have surface conductivity, fuel cell separator using same, and fuel cell |
| CN105010454B (en) * | 2014-04-28 | 2019-06-18 | 顶益（开曼岛）控股有限公司 | It is layered cutting device for noodle production |
| CN104542784B (en) * | 2015-01-05 | 2016-08-17 | 尚宝泰机械科技（昆山）有限公司 | A kind of noodles wave forming device |
| WO2017203321A1 (en) * | 2016-05-23 | 2017-11-30 | Arcelormittal | Method for preparing a precoated sheet and associated installation |
| CN109221935B (en) * | 2018-11-08 | 2022-03-01 | 河南工业大学 | High dietary fiber noodle making equipment |
| JP2020130044A (en) * | 2019-02-19 | 2020-08-31 | 日清フーズ株式会社 | Production method of cooked pasta |
| KR20220098220A (en) * | 2019-12-23 | 2022-07-11 | 산요 푸즈 가부시키가이샤 | Noodle wire cutting device, noodle manufacturing device, and noodle and instant noodle manufacturing method |
| WO2021130827A1 (en) * | 2019-12-23 | 2021-07-01 | サンヨー食品株式会社 | Noodle cutting device, noodle production device, noodle, and instant noodle production method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010187623A (en) * | 2009-02-19 | 2010-09-02 | Nissin Frozen Foods Co Ltd | Slitter for noodle making and method for producing noodle by using the same |
| CN101836710A (en) * | 2010-05-13 | 2010-09-22 | 河南省正龙食品有限公司 | Instant noodles with indentations |
| CN101938910A (en) * | 2009-02-19 | 2011-01-05 | 日清食品控股株式会社 | Bundled raw noodle for instant noodle |
Family Cites Families (27)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2308311A (en) * | 1940-11-26 | 1943-01-12 | Saurer Curt | Motor mounting |
| US3695388A (en) * | 1971-06-14 | 1972-10-03 | Textron Inc | Quiet jet discharge nozzle |
| CA1065183A (en) * | 1976-04-19 | 1979-10-30 | Ken Okada | Non-fried dry instant cooking noodles and a method for producing said noodles |
| JPS5495755A (en) | 1978-01-12 | 1979-07-28 | Kanebo Foods | Production of nonfried dry instant noodles |
| CA1131985A (en) | 1980-10-23 | 1982-09-21 | Sanpei Murakami | Non-fried instant cooking dry noodles and a method for producing such noodles |
| AU548131B2 (en) * | 1981-11-09 | 1985-11-21 | House Food Industrial Co. Ltd. | Preparing dried noodles |
| JPS592669A (en) * | 1982-06-28 | 1984-01-09 | House Food Ind Co Ltd | Apparatus for loosening noodles |
| JPS5959162A (en) * | 1982-09-27 | 1984-04-04 | House Food Ind Co Ltd | Unfastening of noodles |
| US5417989A (en) * | 1990-09-18 | 1995-05-23 | Am Manufacturing Company | Method for making bialys |
| DE59206311D1 (en) * | 1991-07-31 | 1996-06-20 | Buehler Ag | METHOD AND DEVICE FOR PRESSING AND DRYING LONG PASTA |
| US5558894A (en) * | 1995-04-05 | 1996-09-24 | Recot, Inc. | Process for forming a puffed food product |
| JP2837115B2 (en) | 1995-08-14 | 1998-12-14 | 明星食品株式会社 | Manufacturing method of instant dried noodles |
| JP3234775B2 (en) * | 1996-09-10 | 2001-12-04 | 明星食品株式会社 | Manufacturing method of steamed noodle strings |
| JPH10210924A (en) * | 1997-01-28 | 1998-08-11 | Nisshin Flour Milling Co Ltd | Scraper for noodle-cutting roll |
| JP2000189089A (en) * | 1998-12-22 | 2000-07-11 | Nissin Food Prod Co Ltd | Instant noodles and their production |
| AR024985A1 (en) * | 1999-07-30 | 2002-11-06 | Simplot Co J R | CORN FRIED STRIPS |
| US6174556B1 (en) * | 1999-10-08 | 2001-01-16 | General Mills, Inc. | Dough forming apparatus and methods |
| JP3741941B2 (en) * | 2000-08-03 | 2006-02-01 | 株式会社冨士製作所 | Noodle gelatinization equipment |
| KR100384827B1 (en) | 2000-07-03 | 2003-05-22 | 이일선 | noodle making apparatus |
| US7229270B2 (en) * | 2003-07-30 | 2007-06-12 | Am Mfg. Co. | Reciprocating head press |
| US7332189B2 (en) * | 2003-12-01 | 2008-02-19 | Kraft Foods Holdings, Inc. | Process and apparatus for forming a wave chip product |
| JP2005341897A (en) * | 2004-06-04 | 2005-12-15 | Yutaka Seisakusho:Kk | Cutting apparatus for noodle preparation use |
| DE102007038845A1 (en) | 2007-08-16 | 2009-03-19 | Dorma Gmbh + Co. Kg | Arrangement of stator modules in a linear motor |
| NZ602098A (en) | 2008-10-11 | 2013-03-28 | Nissin Foods Holdings Co Ltd | Noodle scraper having a plate body and first and second scraping tines having different lengths |
| JP5616024B2 (en) | 2009-01-22 | 2014-10-29 | 株式会社スズキ麺工 | Noodle string cutting device |
| US10084896B1 (en) * | 2015-11-05 | 2018-09-25 | Google Llc | Modular electronic devices |
| JP6765313B2 (en) * | 2017-01-23 | 2020-10-07 | キオクシア株式会社 | Semiconductor storage device |
-
2011
- 2011-02-18 JP JP2011033625A patent/JP4860773B1/en active Active
- 2011-04-18 BR BR112013014846-2A patent/BR112013014846B1/en not_active IP Right Cessation
- 2011-04-18 CA CA2805731A patent/CA2805731C/en not_active Expired - Fee Related
- 2011-04-18 RU RU2013113944/13A patent/RU2533364C1/en not_active IP Right Cessation
- 2011-04-18 US US13/990,699 patent/US10925301B2/en active Active
- 2011-04-18 AP AP2013007105A patent/AP2013007105A0/en unknown
- 2011-04-18 EP EP11858698.1A patent/EP2676552B1/en active Active
- 2011-04-18 WO PCT/JP2011/059993 patent/WO2012111177A1/en active Application Filing
- 2011-04-18 CN CN201180067517.7A patent/CN103379832B/en not_active Expired - Fee Related
- 2011-04-18 KR KR1020137004194A patent/KR101473420B1/en not_active IP Right Cessation
- 2011-04-21 TW TW100113882A patent/TWI473570B/en not_active IP Right Cessation
-
2014
- 2014-02-13 HK HK14101372.0A patent/HK1188090A1/en not_active IP Right Cessation
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010187623A (en) * | 2009-02-19 | 2010-09-02 | Nissin Frozen Foods Co Ltd | Slitter for noodle making and method for producing noodle by using the same |
| CN101938910A (en) * | 2009-02-19 | 2011-01-05 | 日清食品控股株式会社 | Bundled raw noodle for instant noodle |
| CN101836710A (en) * | 2010-05-13 | 2010-09-22 | 河南省正龙食品有限公司 | Instant noodles with indentations |
Also Published As
| Publication number | Publication date |
|---|---|
| KR101473420B1 (en) | 2014-12-16 |
| US20130251876A1 (en) | 2013-09-26 |
| JP2012170363A (en) | 2012-09-10 |
| BR112013014846A2 (en) | 2016-07-19 |
| CA2805731C (en) | 2015-12-22 |
| RU2013113944A (en) | 2014-10-10 |
| KR20130113429A (en) | 2013-10-15 |
| EP2676552A1 (en) | 2013-12-25 |
| EP2676552A4 (en) | 2016-04-20 |
| JP4860773B1 (en) | 2012-01-25 |
| US10925301B2 (en) | 2021-02-23 |
| HK1188090A1 (en) | 2014-04-25 |
| AP2013007105A0 (en) | 2013-09-30 |
| TW201234979A (en) | 2012-09-01 |
| BR112013014846B1 (en) | 2018-12-26 |
| TWI473570B (en) | 2015-02-21 |
| RU2533364C1 (en) | 2014-11-20 |
| CA2805731A1 (en) | 2012-08-23 |
| EP2676552B1 (en) | 2019-07-31 |
| CN103379832A (en) | 2013-10-30 |
| WO2012111177A1 (en) | 2012-08-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103379832B (en) | Method for producing instant noodles | |
| KR101857015B1 (en) | Apparatus for Manufacturing Scorching Rice | |
| WO2013145625A1 (en) | Method and device for drying instant noodles | |
| TW201526803A (en) | Dried instant noodle and production method for same | |
| TWI700039B (en) | A sesame cracker machine | |
| CN103929976A (en) | Method for producing instant noodles | |
| TWI574631B (en) | Drying methods of the pasta and drying equipment | |
| JP6502141B2 (en) | Hot air drying method of noodle wire | |
| CN112425617A (en) | Fine dough kneading machine | |
| CN105325578A (en) | Roasted green tea production line | |
| JP6033148B2 (en) | Instant noodle drying method and drying apparatus | |
| JP5839946B2 (en) | Instant noodle manufacturing method | |
| CN218104840U (en) | Steam box | |
| US20230292798A1 (en) | Method of manufacturing instant noodles | |
| JP6188373B2 (en) | Instant noodle manufacturing method and drying apparatus | |
| JP2005040046A (en) | Method and apparatus for producing much hydrated noodles | |
| CN115363232A (en) | Steam box and noodle making method | |
| CN105166124A (en) | New method for producing pan-fired green tea through combination of blanching fixation and microwave fixation | |
| CN105192132A (en) | Novel production technology of Chinese parched green tea |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| REG | Reference to a national code |
Ref country code: HK Ref legal event code: DE Ref document number: 1188090 Country of ref document: HK |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| REG | Reference to a national code |
Ref country code: HK Ref legal event code: GR Ref document number: 1188090 Country of ref document: HK |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150701 Termination date: 20200418 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |