JP2020130044A - Production method of cooked pasta - Google Patents

Production method of cooked pasta Download PDF

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JP2020130044A
JP2020130044A JP2019027565A JP2019027565A JP2020130044A JP 2020130044 A JP2020130044 A JP 2020130044A JP 2019027565 A JP2019027565 A JP 2019027565A JP 2019027565 A JP2019027565 A JP 2019027565A JP 2020130044 A JP2020130044 A JP 2020130044A
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cooked
noodle
noodles
pasta
dried
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雅文 東
Masafumi Azuma
雅文 東
藤井 知之
Tomoyuki Fujii
知之 藤井
勇樹 桜間
Yuki Sakurama
勇樹 桜間
健太 朝比奈
Kenta Asahina
健太 朝比奈
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Nisshin Foods Inc
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Abstract

To provide a production method of cooked pasta facilitating cooking when eaten, and having a high quality.SOLUTION: A production method of cooked pasta includes a cooking step of cooking uncooked pasta noodle strips to obtain cooked noodle strips 14, and a drying step for the cooked noodle strips 14. In the drying step, a tray-like frame mold 10A is filled with the cooked noodle strips 14 of an amount which brings a mass after being dried to 70-150 g so as to put the noodle strips 14 in a non-parallel state, and the product is dried to form a dried noodle mass. The frame mold 10A is such that the plane view shape of the bottom face is circular, elliptical or square, the area of the bottom face area is 100-200 cm, and the depth is 1.4-5 cm. The cooked noodle strips after the drying step has a long shape in one direction in a cross-sectional view along a direction orthogonal to the longitudinal direction, a maximum spanning length of 3.5-6 mm in a cross-sectional view, and a substantial thickness of 0.8-3 mm.SELECTED DRAWING: Figure 2

Description

本発明は、比較的簡単な調理で喫食可能となる調理済みパスタ類に関する。 The present invention relates to cooked pasta that can be eaten with relatively simple cooking.

パスタ、うどん、そば、ラーメン等の麺類は、世界中で喫食されている非常に人気の高い食品である。これらは小麦粉や米粉等の原料を水と共に混捏して生地を製造し、該生地から細長い麺線状に成型した後、茹で調理して喫食される。一般に麺類は水分含量が高く、保存には適していないため、多くは製造後短時間のうちに消費されている。しかしながら、より簡便に麺類を喫食できるようにするため、調理済みで保存性を高めた麺類が生みだされている。例えば冷凍麺類は、麺類を茹で調理後すぐに凍結させることで、これを再加熱して解凍するだけで食することができる。しかし冷凍麺類は保存のため冷凍設備が必要になる。また、麺類を蒸し調理後に、油で揚げて乾燥する油揚げ麺や熱風で乾燥するα麺も広く普及している。これらは乾燥しているため保存性が向上しているが、乾燥の際に麺線内部が膨化しているため、食感の面で元の麺類とは異なってしまう場合が少なからずあった。 Noodles such as pasta, udon, buckwheat, and ramen are very popular foods that are eaten all over the world. These doughs are produced by kneading raw materials such as wheat flour and rice flour with water, forming them into elongated noodle lines from the dough, and then boiling and eating them. In general, noodles have a high water content and are not suitable for storage, so most of them are consumed within a short time after production. However, in order to make it easier to eat noodles, cooked noodles with improved storage stability have been produced. For example, frozen noodles can be eaten simply by reheating and thawing the noodles by freezing them immediately after boiling them. However, frozen noodles require freezing equipment for storage. In addition, fried noodles that are steamed and cooked and then fried in oil and dried, and α-noodles that are dried with hot air are also widely used. Since these are dried, their storage stability is improved, but since the inside of the noodle strings swells during drying, they are often different from the original noodles in terms of texture.

特にパスタ類は、硬質のデュラム小麦を原料に用い、緻密な内部構造を有していて、滑らかな口当たりと粘りがあるという独特の食感を有している。そのため、特に前記の油揚げ麺やα麺とした場合、パスタらしい食感とはかけ離れたものとなってしまう場合がほとんどであった。 In particular, pasta uses hard durum wheat as a raw material, has a dense internal structure, and has a unique texture with a smooth mouthfeel and stickiness. Therefore, especially in the case of the above-mentioned fried noodles and α-noodles, in most cases, the texture is far from the pasta-like texture.

このような問題に関し、いくつかの改良技術が提案されている。特許文献1及び2には、麺の厚みが1.5mm以上と太くても熱水を注ぐだけで短時間に復元するスパゲッティ等の洋風即席麺類の改良技術が記載され、特許文献1記載技術は、原料として酸化澱粉を用いることを特徴とし、特許文献2記載技術は、麺線を茹で処理後に蒸煮処理し、水分含量を50〜64重量%にすることを特徴とする。特許文献1及び2には、麺線を押出成形する際の押出ノズルの形状について、スパゲッティの場合は、円形で直径が1.5〜2.0mmのものが適当である旨記載されている。特許文献3には、即席パスタの製造方法として、生又は乾燥パスタを茹で調理後にアルカリ溶液を含浸させ、真空凍結乾燥する工程を有するものが記載されている。 Several improved techniques have been proposed to address these issues. Patent Documents 1 and 2 describe improved techniques for Western-style instant noodles such as spaghetti, which restores noodles in a short time by pouring hot water even if the noodles are as thick as 1.5 mm or more. The technique described in Patent Document 2 is characterized in that the noodle string is boiled and then steamed to bring the water content to 50 to 64% by weight. Patent Documents 1 and 2 describe that, in the case of spaghetti, a circular shape with a diameter of 1.5 to 2.0 mm is suitable for the shape of the extrusion nozzle when the noodle string is extruded. Patent Document 3 describes a method for producing instant pasta, which comprises a step of boiling raw or dried pasta, impregnating it with an alkaline solution, and freeze-drying it in vacuum.

特開平6−237719号公報Japanese Unexamined Patent Publication No. 6-237719 特開平6−237720号公報Japanese Unexamined Patent Publication No. 6-237720 特開平8−163962号公報Japanese Unexamined Patent Publication No. 8-163962

近年のパスタ類の人気の高まり等を背景に、調理の簡便性とパスタ類らしい食感とを高いレベルで兼ね備えた高品質の調理済みパスタ類が求められている。斯かる要望に応え得る技術は未だ提供されていない。 Against the background of the increasing popularity of pasta in recent years, there is a demand for high-quality cooked pasta that has both the convenience of cooking and the texture of pasta at a high level. The technology that can meet such demands has not yet been provided.

本発明の課題は、喫食時の調理が簡便でしかも品質の高い調理済みパスタ類を提供することである。 An object of the present invention is to provide cooked pasta that is easy to cook at the time of eating and has high quality.

本発明者らは、食感が低下しがちな調理済みパスタ類の食感向上方法について種々検討した結果、パスタ麺線の長手方向と直交する方向の断面形状を、一般的な円形ではなく、長方形や楕円形などの一方向に長い形状とし且つその断面形状の寸法を特定範囲とすることが有効であるとの知見を得た。しかし、麺線の断面形状をこのような一方向に長い形状とすると、断面形状が円形の一般的な麺線と比較して、喫食時における電子レンジ等による再加熱処理において麺線どうしが接着しやすく、複数の麺線が束になって塊を形成し食べにくくなる、という新たな問題が生じ得ることがわかった。 As a result of various studies on a method for improving the texture of cooked pasta, which tends to deteriorate the texture, the present inventors have made the cross-sectional shape in the direction orthogonal to the longitudinal direction of the pasta noodle string not a general circular shape. It was found that it is effective to make the shape long in one direction such as a rectangle or an ellipse and to set the dimension of the cross-sectional shape to a specific range. However, if the cross-sectional shape of the noodle strings is such a long shape in one direction, the noodle strings adhere to each other in the reheating treatment using a microwave oven or the like at the time of eating, as compared with a general noodle string having a circular cross-sectional shape. It has been found that it is easy to make, and a new problem that a plurality of noodle strings are bundled to form a lump and become difficult to eat can occur.

そこで、本発明者らが更に検討を重ねた結果、製造時における調理済み麺線の乾燥工程を工夫し、内部形状が特定形状の型枠に、断面形状が一方向に長い形状の調理済み麺線を、その麺線どうしが非並行状態となるように充填してから乾燥することで、前記課題を解決できることを見出し、本発明を完成させた。 Therefore, as a result of further studies by the present inventors, the drying process of the cooked noodles at the time of manufacturing was devised, and the cooked noodles having a specific internal shape and a long cross-sectional shape in one direction were used. The present invention has been completed by finding that the above-mentioned problems can be solved by filling the wires so that the noodle wires are in a non-parallel state and then drying them.

本発明は、未調理のパスタ麺線を加熱調理して調理済み麺線を得る調理工程と、該調理済み麺線を乾燥する乾燥工程とを有する、調理済みパスタ類の製造方法であって、前記乾燥工程では、トレー状の型枠に、乾燥後の質量が70〜150gとなる量の前記調理済み麺線を、該調理済み麺線どうしが非並行状態となるように充填した後、該調理済み麺線を乾燥して乾燥麺塊を形成し、前記型枠は、前記調理済み麺線が載置される底面を形成する底壁部と、該底面から上方に立設する側壁部とを有し、該底面の平面視形状が円形、楕円形又は四角形であり、該底面の面積が100〜200cmであり、且つ深さが1.4〜5cmであり、前記乾燥工程後の前記調理済み麺線は、その長手方向と直交する方向に沿う断面視において一方向に長い形状を有し、且つ該断面視における最大差し渡し長さが3.5〜6mm、実質厚みが0.8〜3mmである、調理済みパスタ類の製造方法である。 The present invention is a method for producing cooked pasta, which comprises a cooking step of heating uncooked pasta noodles to obtain cooked noodles and a drying step of drying the cooked noodles. In the drying step, the tray-shaped mold is filled with the cooked noodles having a weight of 70 to 150 g after drying so that the cooked noodles are in a non-parallel state, and then the noodles are filled. The cooked noodle strings are dried to form a dried noodle mass, and the mold has a bottom wall portion forming a bottom surface on which the cooked noodle strings are placed and a side wall portion erected above the bottom surface. The plan view shape of the bottom surface is circular, elliptical or square, the area of the bottom surface is 100 to 200 cm 2 , and the depth is 1.4 to 5 cm, and the above-mentioned after the drying step. The cooked noodle string has a shape that is long in one direction in a cross-sectional view along a direction orthogonal to the longitudinal direction thereof, and has a maximum delivery length of 3.5 to 6 mm and a substantial thickness of 0.8 to 3- This is a method for producing cooked pasta having a size of 3 mm.

本発明によれば、喫食時の調理が簡便でしかも品質の高い調理済みパスタ類が提供される。 According to the present invention, cooked pasta that is easy to cook at the time of eating and has high quality is provided.

図1(a)〜図1(c)は、それぞれ、本発明で使用可能な型枠の実施形態の模式的な上面図、図1(d)は、図1(a)〜図1(c)それぞれのI−I線での模式的な断面図である。1 (a) to 1 (c) are schematic top views of an embodiment of a mold that can be used in the present invention, respectively, and FIG. 1 (d) is FIGS. 1 (a) to 1 (c). ) It is a schematic cross-sectional view in each I-I line. 図1に示す型枠に調理済み麺線を、該調理済み麺線どうしが非並行状態となるように充填した状態を模式的に示す斜視図である。FIG. 5 is a perspective view schematically showing a state in which cooked noodle strings are filled in the mold shown in FIG. 1 so that the cooked noodle wires are in a non-parallel state. 図3(a)及び図3(b)は、それぞれ、本発明に係る乾燥工程後の調理済み麺線(乾燥麺線)の模式的な斜視図である。3 (a) and 3 (b) are schematic perspective views of the cooked noodle strings (dried noodle strings) after the drying step according to the present invention, respectively.

本発明の調理済みパスタ類の製造方法(以下、単に「製造方法」ともいう。)は、未調理のパスタ麺線を加熱調理して調理済み麺線を得る調理工程と、該調理済み麺線を乾燥して乾燥麺塊を形成する乾燥工程とを有する。この乾燥麺塊は、そのままの状態で、本発明の製造目的物である調理済みパスタ類となり得る。 The method for producing cooked pasta of the present invention (hereinafter, also simply referred to as “manufacturing method”) includes a cooking step of heating uncooked pasta noodle strings to obtain cooked noodle strings, and the cooked noodle strings. It has a drying step of drying the noodles to form a dried noodle mass. This dried noodle loaf can be used as it is as cooked pasta, which is the production object of the present invention.

本発明でいう「パスタ麺線」とは、デュラム小麦に由来するデュラム粉を原料とする麺線(線状の麺)である。デュラム粉の種類は問わず、例えば、デュラムセモリナ、デュラム小麦粉が挙げられ、これらの1種を単独で又は2種以上を組み合わせて用いることができる。パスタ麺線は、デュラム粉を含む原料粉を用いて常法に従って製造することができる。原料粉に含まれるデュラム粉の割合は、原料粉100質量%に対し、好ましくは50質量%以上、より好ましくは60質量%以上、更に好ましくは70質量%以上である。パスタ麺線の原料粉には、必要に応じてデュラム粉以外の他の原料を含有可能であり、例えば、デュラム小麦以外の小麦に由来する小麦粉(セモリナを含む)、改質小麦粉、澱粉、加工澱粉、野菜粉末、糖類、卵、食塩、油脂、増粘剤、乳化剤等が挙げられる。原料粉におけるこれら他の原料の含有量は、原料粉100質量%に対し、通常0〜50質量%の範囲で調整される。 The "pasta noodle string" in the present invention is a noodle string (linear noodle) made from durum flour derived from durum wheat. The type of durum flour is not limited, and examples thereof include durum semolina and durum wheat flour, and one of these can be used alone or in combination of two or more. The pasta noodle string can be produced according to a conventional method using a raw material flour containing durum flour. The ratio of the durum powder contained in the raw material powder is preferably 50% by mass or more, more preferably 60% by mass or more, and further preferably 70% by mass or more with respect to 100% by mass of the raw material powder. The raw material flour for pasta noodle strings can contain other raw materials other than durum flour, if necessary. For example, wheat flour (including semolina) derived from wheat other than durum wheat, modified wheat flour, starch, and processing. Examples include starch, vegetable flour, sugars, eggs, salt, fats and oils, thickeners, emulsifiers and the like. The content of these other raw materials in the raw material powder is usually adjusted in the range of 0 to 50% by mass with respect to 100% by mass of the raw material powder.

パスタ麺線は、典型的には次のように製造される。すなわち、デュラム粉を含む原料粉と水等の液体とを混合し、その混合物を混捏して麺生地を調製し、該麺生地を常法に従って製麺することで、パスタ麺線が得られる。麺生地の製麺は特に限定されず、例えば、所定形状の押出ノズルから生地を高圧で押し出すことにより麺線状にする押出成形法でもよく、あるいは、生地をローラー等によって圧延して麺帯とし、該麺帯を切り刃で切りだすことにより麺線状にする方法でもよい。 Pasta noodle strings are typically produced as follows. That is, a pasta noodle line is obtained by mixing a raw material powder containing durum powder and a liquid such as water, kneading the mixture to prepare a noodle dough, and making the noodle dough according to a conventional method. The noodle dough is not particularly limited, and for example, an extrusion molding method may be used in which the dough is extruded into a noodle line shape by extruding the dough from an extrusion nozzle having a predetermined shape at high pressure, or the dough is rolled with a roller or the like to form a noodle band. Alternatively, the noodle strip may be cut out with a cutting blade to form a noodle line.

本発明に係る調理工程では、未調理のパスタ麺線を加熱調理する。加熱調理に供される未調理のパスタ麺線は、生麺線でもよく、生麺線を乾燥してなる乾燥麺線でもよい。また本発明では、後述するように、乾燥工程後の調理済み麺線(乾燥麺線)の長手方向と直交する方向の断面形状が特定形状(一方向に長い形状)であることを要するところ、この要件を満たすために、典型的には、未調理のパスタ麺線として、同方向の断面形状が同じ特定形状を有するものを用いる。 In the cooking process according to the present invention, uncooked pasta noodle strings are cooked. The uncooked pasta noodles used for cooking may be raw noodles or dried noodles obtained by drying the raw noodles. Further, in the present invention, as will be described later, it is required that the cross-sectional shape of the cooked noodle string (dried noodle string) after the drying step in the direction orthogonal to the longitudinal direction is a specific shape (long shape in one direction). In order to satisfy this requirement, uncooked pasta noodle strings are typically used having the same specific cross-sectional shape in the same direction.

加熱調理に供される未調理のパスタ麺線は、麺用ほぐれ剤を含有していてもよい。これにより、調理工程を経て得られた調理済み麺線の乾燥工程や、製造結果物たる調理済みパスタ類の喫食時における電子レンジ等による再加熱処理等において、麺線どうしの接着が抑制され、麺線の取扱性の低下、再加熱処理における加熱ムラなどの不都合が効果的に防止され得る。麺用ほぐれ剤としては公知のものを利用でき、例えば、アラビアガム等のガム類、増粘剤、ショ糖脂肪酸エステル等の乳化剤、乳化油脂等が挙げられ、これらの1種を単独で又は2種以上を組み合わせて用いることができる。麺用ほぐれ剤の形態は粉末等の固形の形態であっても、液体の形態であってもよく、これらは前記原料粉に配合してもよく、麺生地を調製する際に使用する前記液体に配合してもよい。麺用ほぐれ剤としては乳化剤又は乳化油脂が特に好ましい。麺用ほぐれ剤の含有量は、パスタ麺線の製造に用いる原料粉100質量%に対し、好ましくは0.01〜2質量%、より好ましくは0.05〜1質量%である。 The uncooked pasta noodle strings used for cooking may contain a loosening agent for noodles. As a result, the adhesion between the noodle strings is suppressed in the drying process of the cooked noodle strings obtained through the cooking process and the reheating treatment with a microwave oven or the like at the time of eating the cooked pasta which is the production product. Inconveniences such as deterioration of handleability of noodle strings and uneven heating in reheating treatment can be effectively prevented. Known loosening agents for noodles can be used, and examples thereof include gums such as gum arabic, thickeners, emulsifiers such as sucrose fatty acid esters, emulsified fats and oils, and one of these alone or 2 Seeds and above can be used in combination. The form of the loosening agent for noodles may be a solid form such as powder or a liquid form, and these may be blended with the raw material powder, and the liquid used when preparing the noodle dough. May be blended with. Emulsifiers or emulsified fats and oils are particularly preferable as the loosening agent for noodles. The content of the loosening agent for noodles is preferably 0.01 to 2% by mass, more preferably 0.05 to 1% by mass, based on 100% by mass of the raw material flour used for producing pasta noodle strings.

本発明に係る調理工程において、未調理のパスタ麺線の加熱調理方法は特に限定されず、通常の麺線の加熱調理方法を特に制限無く用いることができ、例えば、茹で調理、蒸し調理を例示できる。乾燥工程での麺線の乾燥効率を向上させる観点から、蒸し調理が好ましい。加熱調理後に必要に応じ、麺線のぬめり防止や麺線どうしの接着防止の目的で、加熱調理によって得られた調理済み麺線にシャワーを用いて水をかける、水中で調理済み麺線を泳がせる等の水処理を行ってもよい。 In the cooking process according to the present invention, the cooking method of uncooked pasta noodle strings is not particularly limited, and a normal cooking method of noodle strings can be used without particular limitation. For example, boiling cooking and steaming cooking are exemplified. it can. Steam cooking is preferable from the viewpoint of improving the drying efficiency of the noodle strings in the drying step. After cooking, if necessary, sprinkle water on the cooked noodles obtained by cooking using a shower for the purpose of preventing the noodles from becoming slimy and sticking to each other, and let the cooked noodles swim in water. You may perform water treatment such as.

本発明では、調理工程後で且つ乾燥工程前に、調理済み麺線に麺用ほぐれ剤を付着させてもよい。これによっても、前述した麺用ほぐれ剤の効果が奏される。調理工程に供される未調理のパスタ麺線として、前述した麺用ほぐれ剤を含有するものを用い、且つ調理工程後で且つ乾燥工程前に、調理済み麺線に麺用ほぐれ剤を付着させてもよい。麺用ほぐれ剤の付着方法は特に制限されず、麺用ほぐれ剤を含む液中に調理済み麺線を浸漬する方法、麺用ほぐれ剤を含む液を噴霧又は塗布する方法等が挙げられる。麺用ほぐれ剤の付着量は、調理済み麺線100質量%に対し、好ましくは0.01〜2質量%である。 In the present invention, the noodle loosening agent may be attached to the cooked noodle strings after the cooking step and before the drying step. This also brings about the effect of the above-mentioned noodle loosening agent. As the uncooked pasta noodle wire used in the cooking process, one containing the above-mentioned noodle loosening agent is used, and the noodle loosening agent is attached to the cooked noodle wire after the cooking process and before the drying process. You may. The method of adhering the noodle loosening agent is not particularly limited, and examples thereof include a method of immersing the cooked noodle wire in a liquid containing the noodle loosening agent, a method of spraying or applying a liquid containing the noodle loosening agent, and the like. The amount of the loosening agent for noodles adhered is preferably 0.01 to 2% by mass with respect to 100% by mass of the cooked noodle wire.

本発明に係る乾燥工程では、トレー状の型枠に調理済み麺線を充填した状態で、該調理済み麺線を乾燥して乾燥麺塊を形成する。図1(a)〜図1(c)には、本発明で用いる型枠の実施形態として型枠10A,10B,10Cが示されている。図1(d)は、型枠10A,10B,10C共通の図であり、型枠の深さ方向に沿う断面図である。なお、本願の図面の記載において、前述した構成と同一又は類似の部分には、同一又は類似の符号を付している。図面は基本的に模式的なものであり、各寸法の比率などは現実のものとは異なる場合がある。 In the drying step according to the present invention, the cooked noodle strings are dried to form a dried noodle mass in a state where the tray-shaped mold is filled with the cooked noodle strings. 1 (a) to 1 (c) show molds 10A, 10B, and 10C as embodiments of the mold used in the present invention. FIG. 1D is a view common to the molds 10A, 10B, and 10C, and is a cross-sectional view taken along the depth direction of the mold. In the description of the drawings of the present application, the same or similar reference numerals are given to the same or similar parts as those described above. The drawings are basically schematic, and the ratio of each dimension may differ from the actual one.

型枠10A,10B,10Cは何れも、被収容物である調理済み麺線が載置される底面11Sを形成する底壁部11と、底面11Sから上方に立設する側壁部12とを有し、底壁部11の上方に上部開口13を有する。底壁部11と側壁部12とによって、被収容物の収容空間が画成されている。側壁部12は、底面11S(底壁部11)から鉛直方向Zに立ち上がっている。側壁部12の上端には、上部開口13から離間する方向に延出するフランジ12Fが設けられている。 The molds 10A, 10B, and 10C all have a bottom wall portion 11 forming a bottom surface 11S on which the cooked noodles to be contained are placed, and a side wall portion 12 erected above the bottom surface 11S. However, it has an upper opening 13 above the bottom wall portion 11. The storage space for the contained object is defined by the bottom wall portion 11 and the side wall portion 12. The side wall portion 12 rises in the vertical direction Z from the bottom surface 11S (bottom wall portion 11). A flange 12F extending in a direction away from the upper opening 13 is provided at the upper end of the side wall portion 12.

型枠10Aにおいては、図1(a)に示すように、底面11Sの平面視形状は円形であり、型枠10Aの内部空間(被収容物の収容空間)は円柱形状をなしている。型枠10Bは、図1(b)に示すように、底面11Sの平面視形状が楕円形であり、型枠10Bの内部空間は楕円柱形状をなしている。型枠10Cは、図1(c)に示すように、底面11Sの平面視形状が四角形、より具体的には長方形であり、型枠10Cの内部空間は四角柱形状、より具体的には直方体形状をなしている。 In the formwork 10A, as shown in FIG. 1A, the plan view shape of the bottom surface 11S is circular, and the internal space (accommodation space of the object to be contained) of the formwork 10A is cylindrical. As shown in FIG. 1B, the mold 10B has an elliptical shape in a plan view of the bottom surface 11S, and the internal space of the mold 10B has an elliptical pillar shape. As shown in FIG. 1C, the formwork 10C has a quadrangular shape of the bottom surface 11S in a plan view, more specifically a rectangle, and the internal space of the formwork 10C is a quadrangular prism shape, more specifically a rectangular parallelepiped. It has a shape.

本発明に係る乾燥工程で用いる型枠は図示の形態のものに限定されない。例えば、側壁部12は、鉛直方向Zに対して所定の傾きをもって立ち上がっていてもよい。また、フランジ12Fは無くてもよい。また、平面視四角形形状の底面11Sの平面視形状は、図1(c)に示す如き長方形に限定されず、正方形、平行四辺形、菱形でもよい。また、型枠の材質は特に限定されず、樹脂製、金属製、木製等を例示できる。調理済み麺線の乾燥効率を高める等の目的で、底壁部11及び/又は側壁部12は通気性を有していてもよく、具体的には例えば、底壁部11及び/又は側壁部12にこれらを厚み方向に貫通する貫通孔(通気孔)が形成されていてもよい。 The mold used in the drying step according to the present invention is not limited to the one shown in the figure. For example, the side wall portion 12 may stand up with a predetermined inclination with respect to the vertical direction Z. Further, the flange 12F may be omitted. Further, the plan view shape of the bottom surface 11S having a plan view quadrangular shape is not limited to the rectangle as shown in FIG. 1 (c), and may be a square, a parallelogram, or a rhombus. Further, the material of the mold is not particularly limited, and examples thereof include resin, metal, and wood. The bottom wall portion 11 and / or the side wall portion 12 may have air permeability for the purpose of increasing the drying efficiency of the cooked noodle strings, and specifically, for example, the bottom wall portion 11 and / or the side wall portion. 12 may be formed with through holes (vent holes) penetrating them in the thickness direction.

本発明に係る乾燥工程で形成される乾燥麺塊は、トレー状の型枠内に充填された調理済み麺線を乾燥固化して形成されることから、該乾燥麺塊の外形及びその寸法は、該型枠の内形及びその寸法に対応したものとなる。本発明に係る乾燥工程では、調理の簡便性の向上等の観点から乾燥麺塊の外形及びその寸法を特定範囲とするために、トレー状の型枠として、調理済み麺線が載置される底面11Sの平面視形状が、図1に示す如き円形、楕円形又は四角形であり、底面11Sの面積が100〜200cm、好ましくは105〜180cm、より好ましくは110〜160cmであり、且つ深さD(図1(d)参照)が1.4〜5cm、好ましくは1.7〜4.3cm、より好ましくは2.0〜3.6cmであるものを使用する。 Since the dried noodle mass formed in the drying step according to the present invention is formed by drying and solidifying the cooked noodle strings filled in the tray-shaped mold, the outer shape and dimensions of the dried noodle mass are , Corresponds to the inner shape of the mold and its dimensions. In the drying step according to the present invention, the cooked noodle strings are placed as a tray-shaped mold in order to set the outer shape and the dimensions of the dried noodle mass within a specific range from the viewpoint of improving the convenience of cooking. The plan view shape of the bottom surface 11S is circular, elliptical or quadrangular as shown in FIG. 1, and the area of the bottom surface 11S is 100 to 200 cm 2 , preferably 105 to 180 cm 2 , more preferably 110 to 160 cm 2. A depth D (see FIG. 1D) of 1.4 to 5 cm, preferably 1.7 to 4.3 cm, more preferably 2.0 to 3.6 cm is used.

そして、本発明に係る乾燥工程では、内形及びその寸法が前記のように設定されたトレー状の型枠に、乾燥後の質量が70〜150gとなる量の調理済み麺線を、該調理済み麺線どうしが非並行状態となるように充填した後、該調理済み麺線を乾燥して乾燥麺塊を形成する。図2には、型枠10Aに調理済み麺線14どうしが非並行状態で充填された状態が示されている。調理済み麺線14は、少なくとも型枠10Aの底面11S(図1参照)が露出しない程度に型枠10Aに充填され、典型的には、型枠10Aの内部容積の70〜100%を該麺線14が占める程度に型枠10Aに充填される。型枠に調理済み麺線を充填した後、乾燥前に、充填された調理済み麺線からなる麺塊(非乾燥状態の麺塊)の上面全体を押圧して、該麺塊全体の形を整えてもよい。調理済み麺線14の乾燥後の質量は、好ましくは75〜120g、より好ましくは80〜100gである。 Then, in the drying step according to the present invention, cooked noodle strings having an amount of 70 to 150 g after drying are cooked in a tray-shaped mold having an inner shape and its dimensions set as described above. After filling the finished noodle strings so that they are not parallel to each other, the cooked noodle strings are dried to form a dried noodle mass. FIG. 2 shows a state in which the cooked noodle strings 14 are filled in the mold 10A in a non-parallel state. The cooked noodle wire 14 is filled in the mold 10A so that at least the bottom surface 11S (see FIG. 1) of the mold 10A is not exposed, and typically 70 to 100% of the internal volume of the mold 10A is covered with the noodles. The mold 10A is filled to the extent that the wire 14 occupies. After filling the mold with the cooked noodles, before drying, the entire upper surface of the filled noodles (non-dried noodles) is pressed to change the shape of the whole noodles. You may arrange it. The mass of the cooked noodle string 14 after drying is preferably 75 to 120 g, more preferably 80 to 100 g.

前記「非並行状態」とは、「並行状態」すなわち「型枠に充填された麺線のうちの任意の2本の麺線どうしが、それらの長手方向の多くの部分にわたって同一方向に延在しつつ互いに接触した状態」ではないという意味であり、より具体的には、型枠に充填された麺線の全表面積の80%以上が相互に同一方向に沿って接触していない状態(換言すれば、型枠に充填された麺線の全表面積に対する、複数の麺線が相互に同一方向に沿って接触している部分の占める割合が20%未満の状態)を意味する。型枠に調理済み麺線を充填する際に、複数本の調理済み麺線の長手方向を意図的に揃えながら充填作業を実施すると、型枠内の調理済み麺線どうしが並行状態となってしまうので、非並行状態を実現するためには、そのような麺線の長手方向を揃えながらの充填作業を実施しなければよい。典型的には、乾燥後の質量が70〜150gとなる量の調理済み麺線を型枠内に投入し、ほぐし棒等で数回ほぐす等して、調理済み麺線が型枠内に均等にいきわたるようにすれば、その型枠内では調理済み麺線どうしが非並行状態で充填され得る。 The "non-parallel state" is a "parallel state", that is, "any two noodle strings of the noodle strings filled in the mold extend in the same direction over many parts in the longitudinal direction thereof." It means that the noodles are not in contact with each other while being in contact with each other, and more specifically, 80% or more of the total surface area of the noodle strings filled in the mold is not in contact with each other in the same direction (in other words). This means that the ratio of the portion where the plurality of noodle strings are in contact with each other along the same direction to the total surface area of the noodle strings filled in the mold is less than 20%). When filling the mold with cooked noodles, if the filling work is performed while intentionally aligning the longitudinal directions of multiple cooked noodles, the cooked noodles in the mold will be in a parallel state. Therefore, in order to realize the non-parallel state, it is not necessary to carry out the filling operation while aligning the longitudinal directions of such noodle strings. Typically, an amount of cooked noodles having a mass of 70 to 150 g after drying is put into the mold and loosened several times with a loosening stick or the like so that the cooked noodles are evenly distributed in the mold. In the formwork, cooked noodle strings can be filled in a non-parallel state.

本発明に係る乾燥工程において、調理済み麺線はこれが収容された型枠ごと乾燥に供される。調理済み麺線は、乾燥前は、水分含量が高く柔軟で容易に変形し得る状態であり、これを型枠内にその乾燥後の質量が70〜150gとなる量充填することで、型枠の内形に対応した外形の麺塊が自動的に形成され、乾燥工程では、この調理済み麺線の麺塊を乾燥して形状を固定化し、乾燥麺塊を形成する。調理済み麺線をどの程度乾燥するかは、製造目的物たるパスタ類の種類等によって適宜決定すればよく特に制限されないが、典型的には、乾燥麺塊の水分含量が5〜14質量%となる程度に、調理済み麺線を乾燥する。 In the drying step according to the present invention, the cooked noodle strings are subjected to drying together with the mold containing the cooked noodle strings. Before drying, the cooked noodle strings have a high water content, are flexible, and can be easily deformed. By filling the mold with an amount such that the weight of the cooked noodles after drying is 70 to 150 g, the mold is used. Noodle lumps having an outer shape corresponding to the inner shape of the noodles are automatically formed, and in the drying step, the noodle lumps of the cooked noodle strings are dried to fix the shape and form dried noodle lumps. How much the cooked noodle strings are dried may be appropriately determined depending on the type of pasta to be produced, and is not particularly limited, but typically, the water content of the dried noodle mass is 5 to 14% by mass. Dry the cooked noodles to the extent that they are.

調理済み麺線の乾燥方法は特に限定されず、麺線の乾燥方法として従来公知のものを特に制限無く用いることができ、例えば、熱風乾燥、凍結乾燥、マイクロ波乾燥、油ちょう乾燥が挙げられ、これらの1種を単独で又は2種以上を組み合わせて用いることができる。油ちょう乾燥の場合は、型枠ごと油ちょうされるので、油ちょう後に型枠内に油が残存しないよう、型枠の底壁部及び/又は周壁部に油抜き孔が穿設されていてもよい。乾燥方法によっては、麺線内部の水分が蒸発する際に膨化してしまい、その結果、乾燥状態の麺線内部に空隙が多く形成される。このような空隙を多く含む麺線では、パスタらしい食感が十分に得られない。そこで、調理済み麺線の乾燥方法としては、乾燥過程で麺線の膨化が起こり難いものが好ましく、具体的には、熱風乾燥及び凍結乾燥が好ましく、コストや生産性の点から熱風乾燥が特に好ましい。 The method for drying the cooked noodle strings is not particularly limited, and conventionally known methods for drying the noodle strings can be used without particular limitation, and examples thereof include hot air drying, freeze drying, microwave drying, and oil butterfly drying. , One of these can be used alone or in combination of two or more. In the case of oil drying, the entire mold is oiled, so oil drain holes are drilled in the bottom wall and / or peripheral wall of the mold so that oil does not remain in the mold after oiling. May be good. Depending on the drying method, the water inside the noodle string swells when it evaporates, and as a result, many voids are formed inside the noodle string in the dried state. Noodle strings containing a large amount of such voids do not have a sufficient pasta-like texture. Therefore, as a method for drying the cooked noodle strings, those in which the noodle strings are less likely to swell during the drying process are preferable. Specifically, hot air drying and freeze drying are preferable, and hot air drying is particularly preferable from the viewpoint of cost and productivity. preferable.

本発明に係る乾燥工程を経て形成された乾燥麺塊は、質量が70〜150g、好ましくは75〜120g、より好ましくは80〜100gであり、底面(すなわち型枠10A,10B,11Cの底面11Sと対向する面)の面積が100〜200cm、好ましくは105〜180cm、より好ましくは110〜160cmである。また、乾燥工程で型枠10Aを使用した場合は、型枠10Aの底面11Sの平面視形状が円形であるので、形成される乾燥麺塊の外形は円柱形状である。また、乾燥工程で型枠10Bを使用した場合は、型枠10Bの底面11Sの平面視形状が楕円形であるので、形成された乾燥麺塊の外形は楕円柱形状である。また、乾燥工程で型枠10Cを使用した場合は、型枠10Cの底面11Sの平面視形状が四角形(長方形)であるので、形成された乾燥麺塊の外形は四角柱形状(直方体形状)である。 The dried noodle mass formed through the drying step according to the present invention has a mass of 70 to 150 g, preferably 75 to 120 g, more preferably 80 to 100 g, and has a bottom surface (that is, the bottom surface 11S of the molds 10A, 10B, 11C). The area of the surface facing the surface) is 100 to 200 cm 2 , preferably 105 to 180 cm 2 , and more preferably 110 to 160 cm 2 . Further, when the mold 10A is used in the drying step, the shape of the bottom surface 11S of the mold 10A in a plan view is circular, so that the outer shape of the formed dried noodle mass is cylindrical. Further, when the mold 10B is used in the drying step, the shape of the bottom surface 11S of the mold 10B in a plan view is elliptical, so that the outer shape of the formed dried noodle mass is an elliptical pillar shape. Further, when the mold 10C is used in the drying step, the shape of the bottom surface 11S of the mold 10C in a plan view is a quadrangle (rectangle), so that the outer shape of the formed dried noodle mass is a quadrangular prism shape (rectangular parallelepiped shape). is there.

また、本発明に係る乾燥工程を経て形成された乾燥麺塊は、質量100g当たりの密度が、好ましくは140〜600(100g/cm)、より好ましくは180〜400(100g/cm)、更に好ましくは220〜350(100g/cm)である。 Further, the dried noodle mass formed through the drying step according to the present invention has a density of preferably 140 to 600 (100 g / cm 3 ), more preferably 180 to 400 (100 g / cm 3 ) per 100 g of mass. More preferably, it is 220 to 350 (100 g / cm 3 ).

また、本発明に係る乾燥工程後の調理済み麺線、すなわち乾燥麺塊を構成する乾燥状態の調理済み麺線(以下、「乾燥麺線」ともいう。)は、その長手方向と直交する方向(以下、「幅方向」ともいう。)に沿う断面視において一方向に長い形状を有し、且つ該断面視における最大差し渡し長さが3.5〜6mm、好ましく3.7〜5.6mm、より好ましく4.3〜5.3mm、実質厚みが0.8〜3mm、好ましく1.0〜2.7mm、より好ましく1.2〜2.5mmである点で特徴付けられる。ここでいう「実質厚み」とは、乾燥麺線の長手方向と直交する方向(幅方向)に沿う断面視において、最大差し渡し長さ方向と交差(直交)する方向における該乾燥麺線の存在部の長さであり、該乾燥麺線の非存在部を含み得るいわゆる「見かけ厚み」とは区別される。このような、幅方向の断面形状が一方向に長い形状の乾燥麺線は、前述した調理工程で加熱調理に供される「未調理のパスタ麺線」として、同様の断面形状を有するものを用いることで得られる。 Further, the cooked noodle string after the drying step according to the present invention, that is, the cooked noodle string in a dried state (hereinafter, also referred to as “dried noodle string”) constituting the dried noodle mass is in a direction orthogonal to the longitudinal direction thereof. (Hereinafter, also referred to as "width direction"), it has a long shape in one direction in a cross-sectional view, and the maximum transfer length in the cross-sectional view is 3.5 to 6 mm, preferably 3.7 to 5.6 mm. It is characterized in that it is more preferably 4.3 to 5.3 mm, a real thickness of 0.8 to 3 mm, preferably 1.0 to 2.7 mm, and more preferably 1.2 to 2.5 mm. The "substantial thickness" as used herein means an existing portion of the dried noodle string in a direction intersecting (orthogonal) with the maximum delivery length direction in a cross-sectional view along a direction (width direction) orthogonal to the longitudinal direction of the dried noodle string. It is distinguished from the so-called "apparent thickness" which may include the non-existent portion of the dried noodle string. Such dried noodles having a long cross-sectional shape in the width direction in one direction are those having the same cross-sectional shape as "uncooked pasta noodles" to be cooked in the cooking process described above. Obtained by using.

図3には、本発明に係る乾燥麺線の実施形態が示されている。図3(a)に示す乾燥麺線15Aは、幅方向の断面形状が長方形、図3(b)に示す乾燥麺線15Bは、同断面形状が楕円形であり、何れもいわゆる平麺である。本発明に係る乾燥麺線の幅方向の断面形状は、一方向に長い形状であることを前提として、図3に示す如き長方形や楕円形に限定されず、例えばV字状やU字状のような、屈曲部ないし湾曲部を有する形状でもよい。図3中、符号Lは乾燥麺線の幅方向に沿う断面視における乾燥麺線の最大差し渡し長さ、符号Tは同断面視における乾燥麺線の実質厚み、符号Xは乾燥麺線の長手方向、符号Yは乾燥麺線の幅方向である。乾燥麺線の幅方向の断面形状が図3に示す如き長方形又は楕円形の場合、最大差し渡し長さLは該断面形状の長軸の長さ、実質厚みTは該断面形状の短軸の長さに相当する。最大差し渡し長さL及び実質厚みTは、それぞれ、乾燥麺線15A,15Bの長手方向の全長にわたって一定であることが好ましいが、前記の好ましい範囲内に収まっていることを前提として部分的に異なっていてもよい。 FIG. 3 shows an embodiment of the dried noodle string according to the present invention. The dried noodle wire 15A shown in FIG. 3A has a rectangular cross-sectional shape in the width direction, and the dried noodle wire 15B shown in FIG. 3B has an elliptical cross-sectional shape, both of which are so-called flat noodles. .. The cross-sectional shape of the dried noodle string according to the present invention in the width direction is not limited to a rectangle or an ellipse as shown in FIG. 3, assuming that it is long in one direction, and is, for example, V-shaped or U-shaped. The shape may have a bent portion or a curved portion as described above. In FIG. 3, reference numeral L is the maximum length of the dried noodles in the cross-sectional view along the width direction of the dried noodles, reference numeral T is the actual thickness of the dried noodles in the same cross-sectional view, and reference numeral X is the longitudinal direction of the dried noodles. , Reference numeral Y is the width direction of the dried noodle strings. When the cross-sectional shape of the dried noodle string in the width direction is rectangular or elliptical as shown in FIG. 3, the maximum cross-sectional length L is the length of the long axis of the cross-sectional shape, and the actual thickness T is the length of the short axis of the cross-sectional shape. Corresponds to. The maximum delivery length L and the actual thickness T are preferably constant over the entire length of the dried noodle strings 15A and 15B in the longitudinal direction, respectively, but are partially different on the premise that they are within the above-mentioned preferable ranges. You may be.

本発明に係る乾燥工程を経て形成された乾燥麺塊は、そのまま、本発明の製造目的物たる調理済みパスタ類となり得る。この乾燥麺塊(調理済みパスタ類)を喫食する際には、水分の存在下で乾燥麺塊を加熱すればよい。乾燥麺塊は、その製造時に一度加熱されているので、喫食可能状態とするための乾燥麺塊の加熱は「再加熱」ということになる。この乾燥麺塊の再加熱方法は特に限定されず、例えば、1)沸騰水中に乾燥麺塊を浸漬し時々かき混ぜながら3〜7分程度加熱する方法、2)乾燥麺塊と水又は湯とを混合し、その混合物を電子レンジで加熱する方法、3)容器に乾燥麺塊を入れて熱湯を注ぎ、4〜9分程度時々かき混ぜながら加熱する方法が挙げられる。前記2)の方法において、乾燥麺塊と混合したのが水の場合の加熱時間は4〜8分程度、湯の場合の加熱時間は2〜6分程度とすることが好ましい。 The dried noodle loaf formed through the drying step according to the present invention can be used as it is as cooked pasta, which is the production object of the present invention. When eating the dried noodle loaf (cooked pasta), the dried noodle loaf may be heated in the presence of moisture. Since the dried noodle loaf is heated once at the time of its production, the heating of the dried noodle loaf to make it edible is called "reheating". The method for reheating the dried noodle mass is not particularly limited. For example, 1) a method of immersing the dried noodle mass in boiling water and heating it for about 3 to 7 minutes with occasional stirring, and 2) mixing the dried noodle mass with water or hot water. Examples thereof include a method of mixing and heating the mixture in a microwave oven, and 3) a method of putting dried noodle lumps in a container, pouring boiling water, and heating while stirring occasionally for about 4 to 9 minutes. In the method 2) above, it is preferable that the heating time when the noodles are mixed with the dried noodle loaf is about 4 to 8 minutes and the heating time when the noodles are mixed with hot water is about 2 to 6 minutes.

本発明によって製造された乾燥麺塊の調理済みパスタ類は、乾燥しているために保存性に優れており、また前述したとおり、特定の外形を有し且つ外径寸法が比較的小さくコンパクトであるため、喫食可能状態とするための再加熱に要するエネルギーが比較的少量で済み、少ない水分量且つ短時間の加熱で容易に喫食可能状態となるため、経済的である。また、乾燥麺塊の密度が低すぎると、流通過程などの乾燥麺塊の取扱時においては、割れなどの破損がおこりやすく、再加熱時においては、過加熱されやすく食感の低下や麺線どうしの接着を引き起こすおそれがあり、逆に乾燥麺塊の密度が高すぎると、喫食可能状態とするのに要する再加熱のエネルギーが大きなものとなり、何れであっても調理の簡便性や食感等の品質低下に繋がるおそれがあるところ、乾燥麺塊の密度が前記の好ましい範囲にある場合には、斯かる不都合が効果的に防止され得る。 The cooked pasta of the dried noodle mass produced by the present invention has excellent storage stability because it is dried, and as described above, it has a specific outer shape and has a relatively small outer diameter and is compact. Therefore, the energy required for reheating to make the edible state is relatively small, and the edible state can be easily made by heating with a small amount of water and a short time, which is economical. In addition, if the density of the dried noodle lumps is too low, the dried noodle lumps are likely to be damaged during handling such as in the distribution process, and are easily overheated during reheating, resulting in a decrease in texture and noodle strings. If the density of the dried noodle lumps is too high, the energy required for reheating to make the noodles edible becomes large, and in any case, the convenience of cooking and the texture When the density of the dried noodle mass is in the above-mentioned preferable range, such inconvenience can be effectively prevented.

また、本発明によって製造された乾燥麺塊の調理済みパスタ類は、前述したとおり、これを構成する乾燥麺線がその幅方向に沿う断面視において一方向に長い形状、典型的には平麺形状を有し、且つ該断面視における最大差し渡し長さ及び実質厚みが前記の特定範囲にあるため、最初の加熱調理(本発明に係る調理工程)から通常少なくとも数日以上の時間が経過しているにもかかわらず、調理直後と比較して遜色ないパスタ類らしい食感に富み、美味である。特に、この「一方向に長い形状」が、図3に示す如き長方形又は楕円形であると、麺線全体で均一な品質を保つことができ、喫食した際に麺線全体に滑らかな口当たりと粘りが感じられ、食感に非常に優れた調理済みパスタ類となり得る。 Further, as described above, the cooked pasta of the dried noodle mass produced by the present invention has a shape in which the dried noodle strings constituting the cooked pasta are long in one direction in a cross-sectional view along the width direction thereof, typically flat noodles. Since it has a shape and the maximum delivery length and the actual thickness in the cross-sectional view are within the above-mentioned specific ranges, usually at least several days or more have passed since the first cooking (cooking step according to the present invention). Despite the fact that it is, it is rich in texture and delicious like pasta, which is comparable to that immediately after cooking. In particular, if this "long shape in one direction" is rectangular or oval as shown in FIG. 3, uniform quality can be maintained over the entire noodle line, and when eaten, the entire noodle line has a smooth texture. It can be a cooked pasta that is sticky and has a very good texture.

また、いわゆる平麺形状の麺線は、喫食可能状態において複数の麺線どうしが接着して束の如き塊を形成することが懸念されるが、本発明によって製造された乾燥麺塊の調理済みパスタ類においては前述したとおり、平麺形状の如き一方向に長い形状の調理済み麺線(乾燥麺線)どうしが非並行状態で集合しているため、斯かる懸念が払拭されている。 Further, in the so-called flat noodle-shaped noodle strings, there is a concern that a plurality of noodle strings adhere to each other to form a bundle-like mass in an edible state, but the dried noodle mass produced by the present invention has been cooked. In pasta, as described above, cooked noodles (dried noodles) having a long shape in one direction, such as flat noodles, are gathered in a non-parallel state, so that such concern is dispelled.

以下、実施例を挙げて、本発明を更に説明するが、本発明は下記の実施例に限定されるものではない。 Hereinafter, the present invention will be further described with reference to examples, but the present invention is not limited to the following examples.

〔実施例1〜6及び比較例1〜2〕
下記表1に示す原料を適宜混合・攪拌して得た原料粉100質量部に対して、練り水としての水34質量部を加え、ミキサーで6分間混捏して麺生地を得、該麺生地を常法に従って圧延して厚さ1.5mmの麺帯にし、該麺帯を幅4.5mm、長さ25cmに切刃で切り出すことで、生パスタ麺線を製造した。この生パスタ麺線を蒸し調理して、調理済み麺線を製造した(調理工程)。次に、トレー状の型枠に、乾燥後の質量が100gとなる量の調理済み麺線を、型枠の内部容積の80%以上を調理済み麺線が占め、且つ調理済み麺線どうしが非並行状態となるように充填(すなわち、型枠に充填された麺線の全表面積の80%以上が相互に同一方向に沿って接触していない状態となるように充填)した後、該型枠ごと乾燥することで、乾燥麺塊からなる調理済みパスタ類を得た(乾燥工程)。調理済み麺線の乾燥は、型枠内の調理済み麺線に80〜110℃の熱風を吹き付ける熱風乾燥によって実施し、また、乾燥の程度は、乾燥麺塊を構成する乾燥麺線の水分含量が10質量%になる程度とした。
[Examples 1 to 6 and Comparative Examples 1 to 2]
To 100 parts by mass of the raw material flour obtained by appropriately mixing and stirring the raw materials shown in Table 1 below, 34 parts by mass of water as kneading water was added and kneaded with a mixer for 6 minutes to obtain noodle dough. Was rolled according to a conventional method into a noodle band having a thickness of 1.5 mm, and the noodle band was cut into a width of 4.5 mm and a length of 25 cm with a cutting blade to produce fresh pasta noodle strings. This fresh pasta noodle string was steamed and cooked to produce a cooked noodle string (cooking process). Next, in the tray-shaped mold, the cooked noodles have an amount of 100 g after drying, and the cooked noodles occupy 80% or more of the internal volume of the mold, and the cooked noodles are separated from each other. After filling in a non-parallel state (that is, filling so that 80% or more of the total surface area of the noodle strings filled in the mold is not in contact with each other along the same direction), the mold is filled. By drying the whole frame, cooked pasta consisting of dried noodle lumps was obtained (drying step). The cooked noodles are dried by blowing hot air at 80 to 110 ° C. on the cooked noodles in the mold, and the degree of drying is the moisture content of the dried noodles constituting the dried noodle mass. Was set to about 10% by mass.

〔試験例〕
各実施例及び比較例の調理済みパスタ類(乾燥麺塊)を再加熱して喫食可能状態とした。具体的には、乾燥麺塊より一回り大きな鍋を用意し、乾燥麺塊に対し体積比200%の水を沸騰させた鍋に入れ、乾燥麺塊が完全に水中に沈んだ状態で5分間加熱した。こうして加熱された麺線を鍋から取り出し、麺線どうしの接着程度を、下記評価基準に従って10名の専門パネラーに評価してもらった。また、再加熱後の麺線を10名の専門パネラーに食してもらい、その食感を下記評価基準に従って評価してもらった。これらの結果を10名の平均点として下記表1に示す。
[Test example]
The cooked pasta (dried noodle loaf) of each Example and Comparative Example was reheated to make it edible. Specifically, prepare a pot that is one size larger than the dried noodle mass, put it in a pot in which water with a volume ratio of 200% of the dried noodle mass is boiled, and leave the dried noodle mass completely submerged in water for 5 minutes. It was heated. The noodle strings heated in this way were taken out of the pan, and the degree of adhesion between the noodle strings was evaluated by 10 specialized panelists according to the following evaluation criteria. In addition, 10 specialized panelists ate the reheated noodle strings, and the texture was evaluated according to the following evaluation criteria. These results are shown in Table 1 below as the average score of 10 people.

<麺線どうしの接着程度の評価基準>
5点:麺線どうしの接着が全くなく、麺線表面のべたつきもなく、極めて良好。
4点:麺線どうしの接着がなく、良好。
3点:麺線の全本数の10%未満で麺線どうしの接着が認められるが、その相互に接着した複数の麺線の束を箸でほぐすと容易に分離する。
2点:麺線の全本数の10%以上80%以下で麺線どうしの接着が認められ、不良。
1点:麺線の全本数の80%超で麺線どうしの接着が認められるか、又は相互に接着した複数の麺線の分離が困難であり、極めて不良。
<食感の評価基準>
5点:全体に滑らかな口当たりがあり、粘りもあり、極めて良好。
4点:滑らかな口当たりと粘りがややあり、良好。
3点:滑らかな口当たりと粘りにやや物足りなさがあり、一部加熱ムラがある。
2点:滑らかな口当たりと粘りに物足りなさがあり、加熱ムラがあり、不良。
1点:滑らかな口当たりと粘りに物足りなさに欠け、粉っぽさや異味があり極めて不良。
<Evaluation criteria for the degree of adhesion between noodle strings>
5 points: There is no adhesion between the noodle strings, and there is no stickiness on the surface of the noodle strings, which is extremely good.
4 points: Good because there is no adhesion between noodle strings.
3 points: Adhesion between noodle strings is observed in less than 10% of the total number of noodle strings, but the bundles of the plurality of noodle strings adhered to each other can be easily separated by loosening them with chopsticks.
2 points: Adhesion between noodle strings was observed in 10% or more and 80% or less of the total number of noodle strings, which was defective.
1 point: Adhesion between noodle strings is recognized in more than 80% of the total number of noodle strings, or it is difficult to separate multiple noodle strings that are adhered to each other, which is extremely poor.
<Evaluation criteria for texture>
5 points: Smooth mouthfeel, stickiness, and extremely good.
4 points: Smooth mouthfeel and slightly sticky, good.
3 points: Smooth mouthfeel and stickiness are somewhat unsatisfactory, and there is some uneven heating.
2 points: Smooth mouthfeel and stickiness are unsatisfactory, and there is uneven heating, which is defective.
1 point: Smooth mouthfeel and stickiness lacking in satisfaction, powdery and unpleasant taste, extremely poor.

Figure 2020130044
Figure 2020130044

〔比較例3〕
生パスタ麺線を蒸し調理せずにそのまま乾燥工程に供した以外は、実施例3と同様の方法で乾燥麺塊からなる未調理のパスタ類を得た。この比較例3のパスタ類(乾燥麺塊)について、前記〔試験例〕と同様に、加熱して麺線どうしの接着程度及び食感を評価した。ただし、加熱時間は12分間とした。評価結果を下記表2に示す。
[Comparative Example 3]
Uncooked pasta made of dried noodle loaf was obtained in the same manner as in Example 3 except that the fresh pasta noodle strings were directly subjected to the drying step without being steamed. The pasta (dried noodle loaf) of Comparative Example 3 was heated in the same manner as in the above [Test Example] to evaluate the degree of adhesion and texture between the noodle strings. However, the heating time was 12 minutes. The evaluation results are shown in Table 2 below.

〔比較例4〕
調理工程で得られた調理済み麺線を型枠に充填する際に、該調理済み麺線どうしが非並行状態とならずに並行状態となるように、すなわち、麺線の全表面積の約30%が相互に同一の麺線方向に沿って接触するように(換言すれば、型枠に充填された麺線の全表面積に対する、複数の麺線が相互に同一方向に沿って接触している部分の占める割合が約30%となるように)、調理済み麺線を型枠に充填した。具体的には、複数の調理済み麺線を、それらの長手方向が鉛直方向に略一致し且つそれらの鉛直方向上端が揃うように持ち上げてから、それらの鉛直方向下端側から型枠内にゆっくりと投入した。この投入操作を繰り返すことで、調理済み麺線を型枠内で並行状態となるように充填した。以上の点以外は、実施例3と同様の方法で乾燥麺塊からなる調理済みパスタ類を得た。この比較例4の調理済みパスタ類(乾燥麺塊)について、前記〔試験例〕と同様に、再加熱して麺線どうしの接着程度及び食感を評価した。評価結果を下記表2に示す。
[Comparative Example 4]
When filling the mold with the cooked noodles obtained in the cooking process, the cooked noodles are not parallel but parallel, that is, about 30 of the total surface area of the noodles. % Are in contact with each other along the same direction of noodles (in other words, a plurality of noodles are in contact with each other along the same direction with respect to the total surface area of the noodles filled in the mold. The mold was filled with cooked noodles (so that the portion occupied about 30%). Specifically, lift a plurality of cooked noodle strings so that their longitudinal directions are substantially aligned with each other in the vertical direction and their upper ends in the vertical direction are aligned, and then slowly enter the mold from the lower end side in the vertical direction. I put it in. By repeating this feeding operation, the cooked noodle strings were filled in the mold so as to be in a parallel state. Except for the above points, cooked pasta made of dried noodle loaf was obtained in the same manner as in Example 3. The cooked pasta (dried noodle loaf) of Comparative Example 4 was reheated in the same manner as in the above [Test Example] to evaluate the degree of adhesion and texture between the noodle strings. The evaluation results are shown in Table 2 below.

Figure 2020130044
Figure 2020130044

〔実施例7〜12〕
原料粉に麺用ほぐれ剤として乳化油脂を所定量配合した以外は、実施例5と同様の方法で乾燥麺塊からなる調理済みパスタ類を得た。この比較例7〜12の調理済みパスタ類(乾燥麺塊)について、前記〔試験例〕と同様に、再加熱して麺線どうしの接着程度及び食感を評価した。評価結果を下記表3に示す。
[Examples 7 to 12]
Cooked pasta made of dried noodle loaf was obtained in the same manner as in Example 5 except that a predetermined amount of emulsified oil and fat was added to the raw material powder as a loosening agent for noodles. The cooked pasta (dried noodle loaf) of Comparative Examples 7 to 12 was reheated in the same manner as in the above [Test Example] to evaluate the degree of adhesion and texture between the noodle strings. The evaluation results are shown in Table 3 below.

Figure 2020130044
Figure 2020130044

10A,10B,10C 型枠
11 底壁部
11S 底面
12 側壁部
12F フランジ
13 上部開口
14 調理済み麺線
15A,15B 乾燥状態の調理済み麺線(乾燥麺線)
10A, 10B, 10C Formwork 11 Bottom wall 11S Bottom surface 12 Side wall 12F Flange 13 Top opening 14 Cooked noodles 15A, 15B Dry cooked noodles (dried noodles)

Claims (5)

未調理のパスタ麺線を加熱調理して調理済み麺線を得る調理工程と、該調理済み麺線を乾燥する乾燥工程とを有する、調理済みパスタ類の製造方法であって、
前記乾燥工程では、トレー状の型枠に、乾燥後の質量が70〜150gとなる量の前記調理済み麺線を、該調理済み麺線どうしが非並行状態となるように充填した後、該調理済み麺線を乾燥して乾燥麺塊を形成し、
前記型枠は、前記調理済み麺線が載置される底面を形成する底壁部と、該底面から上方に立設する側壁部とを有し、該底面の平面視形状が円形、楕円形又は四角形であり、該底面の面積が100〜200cmであり、且つ深さが1.4〜5cmであり、
前記乾燥工程後の前記調理済み麺線は、その長手方向と直交する方向に沿う断面視において一方向に長い形状を有し、且つ該断面視における最大差し渡し長さが3.5〜6mm、実質厚みが0.8〜3mmである、調理済みパスタ類の製造方法。
A method for producing cooked pasta, which comprises a cooking step of heating uncooked pasta noodles to obtain cooked noodles and a drying step of drying the cooked noodles.
In the drying step, the tray-shaped mold is filled with the cooked noodles having a mass of 70 to 150 g after drying so that the cooked noodles are in a non-parallel state, and then the noodles are filled. Dry the cooked noodle strings to form a dry noodle mass,
The formwork has a bottom wall portion forming a bottom surface on which the cooked noodle strings are placed, and a side wall portion erected above the bottom surface, and the plan view shape of the bottom surface is circular or elliptical. Or it is a quadrangle, the area of the bottom surface is 100 to 200 cm 2 , and the depth is 1.4 to 5 cm.
The cooked noodle string after the drying step has a long shape in one direction in a cross-sectional view along a direction orthogonal to the longitudinal direction thereof, and has a maximum delivery length of 3.5 to 6 mm in the cross-sectional view, which is substantially the same. A method for producing cooked pasta having a thickness of 0.8 to 3 mm.
前記乾燥麺塊の密度が140〜600(100g/cm)である、請求項1に記載の調理済みパスタ類の製造方法。 The method for producing cooked pasta according to claim 1, wherein the density of the dried noodle loaf is 140 to 600 (100 g / cm 3 ). 前記乾燥工程後の前記調理済み麺線の長手方向と直交する方向に沿う断面視形状が、長方形又は楕円形である、請求項1又は2に記載の調理済みパスタ類の製造方法。 The method for producing cooked pasta according to claim 1 or 2, wherein the cross-sectional view shape along the direction orthogonal to the longitudinal direction of the cooked noodle string after the drying step is rectangular or elliptical. 前記未調理のパスタ麺線が麺用ほぐれ剤を含有する、請求項1〜3の何れか1項に記載の調理済みパスタ類の製造方法。 The method for producing cooked pasta according to any one of claims 1 to 3, wherein the uncooked pasta noodle wire contains a loosening agent for noodles. 前記調理工程後で且つ前記乾燥工程前に、前記調理済み麺線に麺用ほぐれ剤を付着させる、請求項1〜4の何れか1項に記載の調理済みパスタ類の製造方法。 The method for producing cooked pasta according to any one of claims 1 to 4, wherein a loosening agent for noodles is attached to the cooked noodle wire after the cooking step and before the drying step.
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