CN103366901B - A kind of stranding paying out machine - Google Patents

A kind of stranding paying out machine Download PDF

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Publication number
CN103366901B
CN103366901B CN201310315466.6A CN201310315466A CN103366901B CN 103366901 B CN103366901 B CN 103366901B CN 201310315466 A CN201310315466 A CN 201310315466A CN 103366901 B CN103366901 B CN 103366901B
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China
Prior art keywords
unwrapping wire
plate wheel
wire
tangential direction
draw drum
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CN201310315466.6A
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CN103366901A (en
Inventor
朱锦洲
王国强
李鹏
王廼宁
林琴华
袁晓燕
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Zhejiang Yizhou Electronic Technology Co Ltd
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Zhejiang Yizhou Electronic Technology Co Ltd
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Abstract

The invention belongs to field of mechanical technique, provide a kind of stranding paying out machine, comprise frame and be arranged on the fixed head in frame, frame is provided with payingoff mechanism, fixed head is provided with unwrapping wire guiding mechanism, unwrapping wire transition mechanism, tension control mechanism and outlet mechanism, the outlet tangential direction of payingoff mechanism and the inlet wire tangential direction of unwrapping wire guiding mechanism are located on the same line, and the outlet tangential direction of unwrapping wire guiding mechanism and the inlet wire tangential direction of unwrapping wire transition mechanism are located on the same line.The invention has the advantages that unwrapping wire to be changed into by former passive unwrapping wire and initiatively carry out unwrapping wire, keep synchronous by unwrapping wire drive motors with the take-up of the stranding other end, passive take-up to cause the defect of damage due to synchronism to cable compared with missionary society before this overcoming, not only make cable transmission good stability, damage can not be caused to cable in the process of processing, ensure that the crudy of product.

Description

A kind of stranding paying out machine
Technical field
The invention belongs to field of mechanical technique, relate to the equipment of a kind of processing cable or cable, be specifically related to a kind of stranding paying out machine.
Background technology
Power cable and communication cable are the second largest pillar products of China's export product, a large cable is formed apart from stranded with certain spiral by many or multipair little cable, to improve the bending resistance of cable and to improve the antijamming capability of electronic signal, machine like this in order to stranding is just applied and gives birth to, as when needing the cable of stranded four two strands, stranding needs actinobacillus device and take-up jointly to coordinate the stranded of cable, the maximum shortcoming of existing cabler is because the internal structure of actinobacillus device or take-up arranges unreasonable when carrying out strand pair, cause operating efficiency relatively low, and because actinobacillus device passive carries out unwrapping wire, easily cause broken cable, in the process of stranding, tension force is also unstable simultaneously, poor stability, easily in the process of stranding, damage is caused to cable, the cable processed can not use.
Summary of the invention
Technical problem to be solved by this invention is the present situation for prior art, and provides a kind of Stability Analysis of Structures reliable, and operating efficiency is high, and unwrapping wire is changed into stranding paying out machine initiatively by passive.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of stranding paying out machine, comprise frame and be arranged on the fixed head in frame, described frame is provided with payingoff mechanism, described fixed head is provided with unwrapping wire guiding mechanism, unwrapping wire transition mechanism, tension control mechanism and outlet mechanism, the outlet tangential direction of payingoff mechanism and the inlet wire tangential direction of unwrapping wire guiding mechanism are located on the same line, the outlet tangential direction of described unwrapping wire guiding mechanism and the inlet wire tangential direction of unwrapping wire transition mechanism are located on the same line, cable until stranding is connected to unwrapping wire guiding mechanism successively after payingoff mechanism is released, unwrapping wire transition mechanism, tension control mechanism and outlet mechanism are also finally twisted into share of cable.
The measure taked for optimizing such scheme specifically comprises:
In above-mentioned a kind of stranding paying out machine, described payingoff mechanism comprises right payingoff mechanism and left payingoff mechanism, described right payingoff mechanism comprises the first draw drum, first wire-unfolding rack, first unwrapping wire drive motors and the first unwrapping wire plate wheel, the first described wire-unfolding rack is arranged in frame, first draw drum is arranged on the first wire-unfolding rack, first unwrapping wire drive motors is connected with the first draw drum and the first draw drum can be driven to rotate around the first wire-unfolding rack and carry out unwrapping wire, first unwrapping wire plate wheel and the first draw drum are in same level, described left payingoff mechanism comprises the second draw drum, second wire-unfolding rack, second unwrapping wire drive motors and the second unwrapping wire plate wheel, the second described wire-unfolding rack is arranged in frame, second draw drum is arranged on the second wire-unfolding rack, second unwrapping wire drive motors is connected with the second draw drum and the second draw drum can be driven to rotate around the second wire-unfolding rack and carry out unwrapping wire, second unwrapping wire plate wheel and the second draw drum are in same level.
In above-mentioned a kind of stranding paying out machine, described frame is also provided with unwrapping wire plate wheel lifting mechanism, described unwrapping wire plate wheel lifting mechanism comprises and lifts fixed station and lift driving cylinder, the lower end of lifting fixed station is hinged in frame, the first described unwrapping wire plate wheel and the second unwrapping wire plate wheel are fixed and are placed on and lift on fixed station, lift and drive cylinder to be connected with the lower end of lifting fixed station, to lift fixed station under the effect driving cylinder and after pin joint upwards lifts, make the first unwrapping wire plate wheel and the first draw drum be in water proof plane and the second unwrapping wire plate wheel and the second draw drum between the upper and lower be respectively in water proof plane between the upper and lower lifting.
In above-mentioned a kind of stranding paying out machine, the first described wire-unfolding rack is provided with the first installation and drives cylinder, the second described wire-unfolding rack is provided with the second installation and drives cylinder, the first draw drum and the second draw drum are installed respectively by first and are driven cylinder and the second installation to drive cylinder to be fixed on the first wire-unfolding rack and the second wire-unfolding rack.
In above-mentioned a kind of stranding paying out machine, connecting axle is provided with between the first described unwrapping wire plate wheel and the second unwrapping wire plate wheel, described lifting on fixed station is provided with two bearing pedestals, connecting axle two ends connect the first unwrapping wire plate wheel and the second unwrapping wire plate wheel simultaneously after being each passed through bearing pedestal, the lower end of described bearing pedestal is fixed on lifts on fixed station.
In above-mentioned a kind of stranding paying out machine, unwrapping wire guiding mechanism comprises the first tangential plate wheel and the second tangential plate wheel, described first tangential plate wheel and the second tangential plate wheel oblique be fixed on fixed head, the inlet wire tangential direction of the outlet tangential direction of the first described unwrapping wire plate wheel and the first tangential plate wheel is located on the same line, and the inlet wire tangential direction of the outlet tangential direction of the second described unwrapping wire plate wheel and the second tangential plate wheel is located on the same line.
In above-mentioned a kind of stranding paying out machine, described unwrapping wire transition mechanism comprises First Transition plate wheel and the second transition plate wheel, described First Transition plate wheel and the second transition plate wheel vertical be fixed on fixed head, the described first tangential outlet tangential direction of plate wheel and the inlet wire tangential direction of First Transition plate wheel are located on the same line, and the outlet tangential direction of the described second tangential plate wheel and the inlet wire tangential direction of the second transition plate wheel are located on the same line.
Four bifilar cables carry out being twisted into stock by the present invention, change unwrapping wire into initiatively unwrapping wire by former passive unwrapping wire.In active release line process of the present invention, keep synchronous by unwrapping wire drive motors with the take-up of the stranding other end, before overcoming, passive take-up to cause the defect of damage due to synchronism to cable compared with missionary society.Stranding paying out machine of the present invention also makes the outlet tangential direction of unwrapping wire plate wheel and the inlet wire tangential direction of tangential plate wheel be located on the same line, the outlet tangential direction of tangential plate wheel and the inlet wire tangential direction of transition plate wheel are located on the same line, like this from unwrapping wire plate wheel out and from the direction cable that tangential plate wheel is gone out be all be in linear state pull connection, just in time achieve 90 degree the turn settings of cable from bottom to top, mutually can not interfere again simultaneously, not only make cable transmission good stability, damage can not be caused to cable in the process of processing, ensure that the crudy of product.
In above-mentioned a kind of stranding paying out machine, described tension control mechanism comprises the first tension force and controls plate wheel and the second tension force control plate wheel, first tension force controls plate wheel and the second tension force control plate wheel lays respectively at First Transition plate wheel and the second transition plate wheel bottom, the first described tension force controls that plate wheel and the second tension force control plate wheel are connected to the first connection floating lever and is connected floating lever with second, first tension force controls that plate wheel and the second tension force control plate wheel are connected floating lever respectively by the first connection floating lever with second and is arranged on fixed head, described outlet mechanism comprises the first outlet plate wheel and the second outlet plate wheel, first outlet plate wheel and the second outlet plate wheel are all positioned at the right side of fixed head and arrange up and down.
Compared with prior art, the invention has the advantages that:
1, changed into by former passive unwrapping wire by unwrapping wire and initiatively carry out unwrapping wire, keep synchronous by unwrapping wire drive motors with the take-up of the stranding other end, before this overcoming, passive take-up to cause the defect of damage due to synchronism to cable compared with missionary society;
2, at unwrapping wire plate wheel, arrangement position between tangential plate wheel and transition plate wheel three controls, because the outlet tangential direction of unwrapping wire plate wheel and the inlet wire tangential direction of tangential plate wheel are located on the same line, the outlet tangential direction of tangential plate wheel and the inlet wire tangential direction of transition plate wheel are located on the same line, like this from unwrapping wire plate wheel out and from the direction cable that tangential plate wheel is gone out be all be in linear state pull connection, just in time achieve 90 degree the turn settings of cable from bottom to top, mutually can not interfere again simultaneously, not only make cable transmission good stability, damage can not be caused to cable in the process of processing, ensure that the crudy of product,
3, unwrapping wire plate wheel lifting mechanism is set up, due to when normal unwrapping wire unwrapping wire plate wheel be with draw drum be in plane-parallel, drive cylinder automatically can regulate to lift on fixed station and make to be in water proof plane between the upper and lower by lifting, the unwrapping wire plate wheel facilitating unwrapping wire plate wheel can more renew freely after unwrapping wire completes like this gets on, convenient and swift, improve operating efficiency.
Accompanying drawing explanation
Fig. 1 is the perspective view of this stranding paying out machine;
Fig. 2 is the main TV structure schematic diagram of Fig. 1;
Fig. 3 is the right TV structure schematic diagram of Fig. 1.
Embodiment
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
In figure, frame 1; Fixed head 2; Payingoff mechanism 3; Unwrapping wire guiding mechanism 4; Unwrapping wire transition mechanism 5; Tension control mechanism 6; Outlet mechanism 7; Right payingoff mechanism 8; Left payingoff mechanism 9; First draw drum 10; First wire-unfolding rack 11; First unwrapping wire drive motors 12; First unwrapping wire plate wheel 13; Second draw drum 14; Second wire-unfolding rack 15; Second unwrapping wire drive motors 16; Second unwrapping wire plate wheel 17; First tangential plate wheel 18; Second tangential plate wheel 19; First Transition plate wheel 20; Second transition plate wheel 21; Unwrapping wire plate wheel lifting mechanism 22; Lift fixed station 23; Lift and drive cylinder 24; First installs driving cylinder 25; Second installs driving cylinder 26; Connecting axle 27; Bearing pedestal 28; First tension force controls plate wheel 29; Second tension force controls plate wheel 30; First connects floating lever 31; Second connects floating lever 32; First outlet plate wheel 33; Second outlet plate wheel 34.
As Fig. 1, shown in Fig. 2 and Fig. 3, four bifilar cables mainly carry out being twisted into stock by this stranding paying out machine, need two stranding paying out machines to work together time stranded simultaneously, the present embodiment is described with a stranding paying out machine, mainly comprise frame 1 and be arranged on the fixed head 2 in frame 1, frame 1 is provided with payingoff mechanism 3, fixed head 2 is provided with unwrapping wire guiding mechanism 4, unwrapping wire transition mechanism 5, tension control mechanism 6 and outlet mechanism 7, the outlet tangential direction of payingoff mechanism 3 and the inlet wire tangential direction of unwrapping wire guiding mechanism 4 are located on the same line, the outlet tangential direction of unwrapping wire guiding mechanism 4 and the inlet wire tangential direction of unwrapping wire transition mechanism 5 are located on the same line, cable until stranding is connected to unwrapping wire guiding mechanism 4 successively after payingoff mechanism 3 is released, unwrapping wire transition mechanism 5, tension control mechanism 6 and outlet mechanism 7 are also finally twisted into share of cable.
Specifically, payingoff mechanism 3 comprises right payingoff mechanism 8 and left payingoff mechanism 9, and right payingoff mechanism 8 comprises the first draw drum 10, first wire-unfolding rack 11, first unwrapping wire drive motors 12 and the first unwrapping wire plate wheel 13.
First wire-unfolding rack 11 is arranged in frame 1, first draw drum 10 is arranged on the first wire-unfolding rack 11, first unwrapping wire drive motors 12 is connected with the first draw drum 10 and the first draw drum 10 can be driven to rotate around the first wire-unfolding rack 11 and carry out unwrapping wire, first unwrapping wire plate wheel 13 and the first draw drum 10 are in same level, and left payingoff mechanism 9 comprises the second draw drum 14, second wire-unfolding rack 15, second unwrapping wire drive motors 16 and the second unwrapping wire plate wheel 17.
Second wire-unfolding rack 15 is arranged in frame 1, second draw drum 14 is arranged on the second wire-unfolding rack 15, second unwrapping wire drive motors 16 is connected with the second draw drum 14 and the second draw drum 14 can be driven to rotate around the second wire-unfolding rack 15 and carry out unwrapping wire, and the second unwrapping wire plate wheel 17 and the second draw drum 14 are in same level.
Unwrapping wire guiding mechanism 4 comprises the first tangential plate wheel 18 and the second tangential plate wheel 19, first tangential plate wheel 18 and the second tangential plate wheel 19 oblique be fixed on fixed head 2, the inlet wire tangential direction of the outlet tangential direction of the first unwrapping wire plate wheel 13 and the first tangential plate wheel 18 is located on the same line, the inlet wire tangential direction of the outlet tangential direction of the second unwrapping wire plate wheel 17 and the second tangential plate wheel 19 is located on the same line, make cable just be in linear state like this, prevent from causing damage to cable.
Unwrapping wire transition mechanism 5 comprises First Transition plate wheel 20 and the second transition plate wheel 21, First Transition plate wheel 20 and the second transition plate wheel 21 vertical be fixed on fixed head 2, the first tangential outlet tangential direction of plate wheel 18 and the inlet wire tangential direction of First Transition plate wheel 20 are located on the same line, the outlet tangential direction of the second tangential plate wheel 19 and the inlet wire tangential direction of the second transition plate wheel 21 are located on the same line, make cable just be in linear state like this, prevent from causing damage to cable.
Four bifilar cables mainly carry out being twisted into stock by the present invention, topmost innovation was first changed into by former passive unwrapping wire by unwrapping wire initiatively carrying out unwrapping wire, here initiatively keep synchronous mainly through unwrapping wire drive motors with the take-up of the stranding other end, passive take-up to cause the defect of damage due to synchronism to cable compared with missionary society before this overcoming, another innovation is at unwrapping wire plate wheel, in arrangement between tangential plate wheel and transition plate wheel three, here because the outlet tangential direction of unwrapping wire plate wheel and the inlet wire tangential direction of tangential plate wheel are located on the same line, the outlet tangential direction of tangential plate wheel and the inlet wire tangential direction of transition plate wheel are located on the same line, like this from unwrapping wire plate wheel out and from the direction cable that tangential plate wheel is gone out be all be in linear state pull connection, just in time achieve 90 degree the turn settings of cable from bottom to top, mutually can not interfere again simultaneously, not only make cable transmission good stability, damage can not be caused to cable in the process of processing, ensure that the crudy of product.
Frame 1 is also provided with unwrapping wire plate wheel lifting mechanism 22, unwrapping wire plate wheel lifting mechanism 22 comprise lift fixed station 23 and lift drive cylinder 24, the lower end of lifting fixed station 23 is hinged in frame 1, first unwrapping wire plate wheel 13 and the second unwrapping wire plate wheel 17 are fixed and are placed on and lift on fixed station 23, lift and drive cylinder 24 to be connected with the lower end of lifting fixed station 23, to lift fixed station 23 under the effect driving cylinder 24 and after pin joint upwards lifts, make the first unwrapping wire plate wheel 13 and the first draw drum 10 be in water proof plane and the second unwrapping wire plate wheel 17 and the second draw drum 14 between the upper and lower be respectively in water proof plane between the upper and lower lifting.Here due to when normal unwrapping wire unwrapping wire plate wheel be with draw drum be in plane-parallel, drive cylinder 24 automatically can regulate to lift on fixed station 23 and make to be in water proof plane between the upper and lower by lifting, the unwrapping wire plate wheel facilitating unwrapping wire plate wheel can more renew freely after unwrapping wire completes like this gets on.
First wire-unfolding rack 11 is provided with the first installation and drives cylinder 25, second wire-unfolding rack 15 being provided with the second installation drives cylinder 26, first draw drum 10 and the second draw drum 14 to drive cylinder 25 and the second installation to drive cylinder 26 to be fixed on the first wire-unfolding rack 11 and the second wire-unfolding rack 15 respectively by the first installation.As long as when disassembling, assembling and replacing draw drum, operation is installed and is driven cylinder here, convenient and swift, improve efficiency, connecting axle 27 is provided with between first unwrapping wire plate wheel 13 and the second unwrapping wire plate wheel 17, lift on fixed station 23 and be provided with two bearing pedestals 28, connect the first unwrapping wire plate wheel 13 and the second unwrapping wire plate wheel 17 after connecting axle 27 two ends are each passed through bearing pedestal 28, the lower end of bearing pedestal 28 is fixed on lifts on fixed station 23 simultaneously.Here because the first unwrapping wire plate wheel 13 is connected by connecting axle 27 with the second unwrapping wire plate wheel 17, so just make when unwrapping wire the first unwrapping wire plate wheel 13 and the second unwrapping wire plate wheel 17 rotate simultaneously, ensure that the synchronism of rotation, be conducive to the rotating operation that unwrapping wire is stable.
Tension control mechanism 6 comprises the first tension force and controls plate wheel 29 and the second tension force control plate wheel 30, first tension force controls plate wheel 29 and the second tension force control plate wheel 30 lays respectively at First Transition plate wheel 20 and the second transition plate wheel 21 bottom, first tension force controls that plate wheel 29 and the second tension force control plate wheel 30 are connected to the first connection floating lever 31 and is connected floating lever 32 with second, first tension force controls that plate wheel 29 and the second tension force control plate wheel 30 are connected floating lever 32 respectively by the first connection floating lever 31 with second and is arranged on fixed head 2, outlet mechanism 7 comprises the first outlet plate wheel 33 and the second outlet plate wheel 34, first outlet plate wheel 33 and the second outlet plate wheel 34 are all positioned at the right side of fixed head 2 and arrange up and down, here tension force control plate wheel can control according to the size of tension force, cable is made to ensure certain expanding force, thus conveniently carry out twisting to one-tenth stock, be conducive to ensureing the uniform tension force of cable, prevent from breaking cable in the course of processing
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from the scope that spirit of the present invention defines.

Claims (6)

1. a stranding paying out machine, it is characterized in that, comprise frame and be arranged on the fixed head in frame, described frame is provided with payingoff mechanism, described fixed head is provided with unwrapping wire guiding mechanism, unwrapping wire transition mechanism, tension control mechanism and outlet mechanism, the outlet tangential direction of payingoff mechanism and the inlet wire tangential direction of unwrapping wire guiding mechanism are located on the same line, the outlet tangential direction of described unwrapping wire guiding mechanism and the inlet wire tangential direction of unwrapping wire transition mechanism are located on the same line, cable until stranding is connected to unwrapping wire guiding mechanism successively after payingoff mechanism is released, unwrapping wire transition mechanism, tension control mechanism and outlet mechanism are also finally twisted into share of cable, described payingoff mechanism comprises right payingoff mechanism and left payingoff mechanism, described right payingoff mechanism comprises the first draw drum, first wire-unfolding rack, first unwrapping wire drive motors and the first unwrapping wire plate wheel, the first described wire-unfolding rack is arranged in frame, first draw drum is arranged on the first wire-unfolding rack, first unwrapping wire drive motors is connected with the first draw drum and the first draw drum can be driven to rotate around the first wire-unfolding rack and carry out unwrapping wire, first unwrapping wire plate wheel and the first draw drum are in same level, described left payingoff mechanism comprises the second draw drum, second wire-unfolding rack, second unwrapping wire drive motors and the second unwrapping wire plate wheel, the second described wire-unfolding rack is arranged in frame, second draw drum is arranged on the second wire-unfolding rack, second unwrapping wire drive motors is connected with the second draw drum and the second draw drum can be driven to rotate around the second wire-unfolding rack and carry out unwrapping wire, second unwrapping wire plate wheel and the second draw drum are in same level.
2. a kind of stranding paying out machine according to claim 1, it is characterized in that, described frame is also provided with unwrapping wire plate wheel lifting mechanism, described unwrapping wire plate wheel lifting mechanism comprises and lifts fixed station and lift driving cylinder, the lower end of lifting fixed station is hinged in frame, the first described unwrapping wire plate wheel and the second unwrapping wire plate wheel are fixed and are placed on and lift on fixed station, lift and drive cylinder to be connected with the lower end of lifting fixed station, to lift fixed station under the effect driving cylinder and after pin joint upwards lifts, make the first unwrapping wire plate wheel and the first draw drum be in water proof plane and the second unwrapping wire plate wheel and the second draw drum between the upper and lower be respectively in water proof plane between the upper and lower lifting.
3. a kind of stranding paying out machine according to claim 1 and 2, it is characterized in that, the first described wire-unfolding rack is provided with the first installation and drives cylinder, the second described wire-unfolding rack is provided with the second installation and drives cylinder, the first draw drum and the second draw drum are installed respectively by first and are driven cylinder and the second installation to drive cylinder to be fixed on the first wire-unfolding rack and the second wire-unfolding rack.
4. a kind of stranding paying out machine according to claim 2, it is characterized in that, connecting axle is provided with between the first described unwrapping wire plate wheel and the second unwrapping wire plate wheel, described lifting on fixed station is provided with two bearing pedestals, connecting axle two ends connect the first unwrapping wire plate wheel and the second unwrapping wire plate wheel simultaneously after being each passed through bearing pedestal, the lower end of described bearing pedestal is fixed on lifts on fixed station.
5. a kind of stranding paying out machine according to claim 4, it is characterized in that, unwrapping wire guiding mechanism comprises the first tangential plate wheel and the second tangential plate wheel, described first tangential plate wheel and the second tangential plate wheel oblique be fixed on fixed head, the inlet wire tangential direction of the outlet tangential direction of the first described unwrapping wire plate wheel and the first tangential plate wheel is located on the same line, and the inlet wire tangential direction of the outlet tangential direction of the second described unwrapping wire plate wheel and the second tangential plate wheel is located on the same line.
6. a kind of stranding paying out machine according to claim 5, it is characterized in that, described unwrapping wire transition mechanism comprises First Transition plate wheel and the second transition plate wheel, described First Transition plate wheel and the second transition plate wheel vertical be fixed on fixed head, the described first tangential outlet tangential direction of plate wheel and the inlet wire tangential direction of First Transition plate wheel are located on the same line, and the outlet tangential direction of the described second tangential plate wheel and the inlet wire tangential direction of the second transition plate wheel are located on the same line.
CN201310315466.6A 2013-07-23 2013-07-23 A kind of stranding paying out machine Active CN103366901B (en)

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Publication number Priority date Publication date Assignee Title
CN105206354A (en) * 2015-09-29 2015-12-30 浙江一舟电子科技股份有限公司 Wire cable molding machine
CN110713063A (en) * 2019-10-25 2020-01-21 昆山金源光电科技有限公司 Paying-off machine
CN113321051B (en) * 2021-06-25 2022-08-26 上海南洋电工器材股份有限公司 Wire processing is with parallelly connected paying out machine of regulation formula
CN113467232A (en) * 2021-07-23 2021-10-01 江苏亨通光电股份有限公司 Rotation synchronization control method, system, computer equipment and storage medium

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