CN202694998U - Paying-off hysteresis tension force control system for cage winch - Google Patents
Paying-off hysteresis tension force control system for cage winch Download PDFInfo
- Publication number
- CN202694998U CN202694998U CN 201220266011 CN201220266011U CN202694998U CN 202694998 U CN202694998 U CN 202694998U CN 201220266011 CN201220266011 CN 201220266011 CN 201220266011 U CN201220266011 U CN 201220266011U CN 202694998 U CN202694998 U CN 202694998U
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- China
- Prior art keywords
- drum
- synchronous pulley
- hysteresis
- bobbin loader
- wire coil
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The utility model discloses a paying-off hysteresis tension force control system for a cage winch, which comprises a wire coil support, wherein the left side and the right side of the wire coil support are respectively provided with a bearing pedestal, a wire coil tip is arranged on each bearing pedestal, and the wire coil tips are connected with a wire coil; the upper end of the wire coil support is provided with a hysteresis brake, a discharge shaft of the hysteresis brake is provided with a small synchronous pulley, the small synchronous pulley is connected with a large synchronous pulley by a synchronous belt, the large synchronous pulley is arranged on each wire coil tip, a dialing pin is arranged on the large synchronous pulley, and the dialing pin leans against the wire coil and drives the wire coil to rotate; and a plurality of circular holes are arranged on the large synchronous pulley, wherein the circular holes are matched with proximity switches on the wire coil support, the proximity switches are connected with a PLC (programmable logic controller), and the PLC is connected with an adjustable constant flow source device and controls the hysteresis brake. The paying-off hysteresis tension force control system belongs to equipment special for manufacturing a high-grade equipment cable which is large in scale, long in length, very high in paying-off tension force precision requirement, and special in use, so that the higher requirement of users on the aspects such as the power divider synchronous control precision, the hysteresis-controlled paying-off tension force precision, the product quality control precision, the equipment safety performance, the reliability and the like can be met; and the paying-off hysteresis tension force control system is high in control precision, can be conveniently used by the users, and is convenient to maintain.
Description
Technical field:
The utility model relates to the high-grade equipment cable of soft structure and makes special equipment, is mainly used in naked copper, and bare aluminium wire is stranded, also can be used for the cable that is stranding into of control cables and insulated wire cores; A kind of unwrapping wire magnetic hysteresis tension control system of cage winch specifically, to make large specification, big-length, very high to the laying tension required precision, the high-grade equipment cable that is used for special purpose is made Special cage strand equipment, and the single line laying tension precision that it is controlled separated motor synchronous control accuracy, magnetic hysteresis, control of product quality precision, device security performance, reliability etc. have higher requirement.
Background technology:
Along with electric wire industrial expansion both domestic and external, the user is increasing to the demand of electric wire manufacturing equipment, and is also more and more higher to the specification requirement of equipment.Wherein twisted pair wire equipment---the demand of cage winch is very large, but along with the fierceness of competing, common cage winch product is because of with low content of technology, and manufacturing firm is many, and is profitless.Company undergoes technological transformation to this kind equipment for improving the enterprise technology level and efficiency, adopts separated motor control, improve transmission accuracy, adopt initiatively unwrapping wire and magnetic hysteresis unwrapping wire, improve the laying tension precision, to adapt to the equipment manufacture top grade, the manufacturing requirement of special cables; Such as the high ferro locomotive cable, the medical equipment cable, elevator cable, peculiar to vessel, the port machine, mining, the high-grade soft structure cables such as military special type cable all need to use this type of device fabrication.
The utility model content:
The utility model provides a kind of unwrapping wire magnetic hysteresis tension control system of cage winch, can be used for naked copper, bare aluminium wire is stranded, the cable that is stranding into that also can be used for control cables and insulated wire cores, it is the large specification of a kind of manufacturing, big-length, very high to the laying tension required precision, the high-grade equipment cable that is used for special purpose is made special equipment.
The technical solution adopted in the utility model is:
The unwrapping wire magnetic hysteresis tension control system of cage winch, comprise bobbin loader, hysteresis brake, adjustable constant-flow source apparatus: have a bobbin loader, described bobbin loader is the draw drum seating part of cage winch, formed by Plate Welding, bobbin loader each side has a bearing pedestal, it is top that drum is installed on the bearing pedestal, the top drum that is connected to of drum; The bobbin loader upper end is equipped with hysteresis brake, a small synchronous pulley is installed on the hysteresis brake output shaft, small synchronous pulley is connected to large synchronous pulley by Timing Belt, large synchronous pulley be installed in drum top on, on the large synchronous pulley finger is installed, finger leans on drum and drives the drum rotation; Have several circular holes of lining up a circle on the large synchronous pulley, cooperatively interact with the approach switch that is installed on the bobbin loader, approach switch is connected to PLC and feeds back signal to PLC, and PLC is connected to the adjustable constant-flow source apparatus and controls hysteresis brake by the adjustable constant-flow source apparatus.
Described bobbin loader, support body are weldment, and respectively there is a supporting base its rear and front end, and bobbin loader is installed between the strand body capstan winch by axle; The right and left of bobbin loader respectively has a bearing pedestal, and it is top to be used for that drum is installed, and drum is contained in the bobbin loader framework, by the top clamping of the drum on both sides.
Described drum is controlled laying tension by hysteresis brake, the size that arranges and regulate the drum laying tension by PLC and adjustable constant-flow source apparatus.
Have a plurality of circular holes of a circle on the described large synchronous pulley, support the use with the approach switch that is installed on the bobbin loader, deposit the line amount for detection of drum, and feed back to PLC, make its control hysteresis brake, keep laying tension from the dishful to the blank panel, to be consistent.
Compared with prior art, the beneficial effects of the utility model are:
The utility model belongs to large specification, big-length, very high to the laying tension required precision, the high-grade equipment cable that is used for special purpose is made special equipment, can satisfy the user to the requirements at the higher level of the aspects such as laying tension precision, control of product quality precision, device security performance and the reliability proposition of separated motor synchronous control accuracy, magnetic hysteresis control.Have originality, advance, control precision is high, and the user is easy to use, and maintenance is convenient.
Description of drawings:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is structural representation end view of the present utility model.
Embodiment:
Below in conjunction with accompanying drawing, by embodiment the utility model is described in further detail:
The unwrapping wire magnetic hysteresis tension control system of cage winch, comprise bobbin loader 1, hysteresis brake 2, adjustable constant-flow source apparatus 9: have a bobbin loader 1, described bobbin loader 1 is the draw drum seating part of cage winch, formed by Plate Welding, bobbin loader 1 each side has a bearing pedestal, it is top 6 that drum is installed on the bearing pedestal, and drum top 6 is connected to drum 10; Bobbin loader 1 upper end is equipped with hysteresis brake 2, a small synchronous pulley 3 is installed on hysteresis brake 2 output shafts, small synchronous pulley 3 is connected to large synchronous pulley 5 by Timing Belt 4, large synchronous pulley 5 is installed on the drum top 6, on the large synchronous pulley 5 finger 7 is installed, finger 7 leans on drum 10 and drives drum 10 rotations; Have several circular holes of lining up a circle on the large synchronous pulley 5, cooperatively interact with the approach switch 8 that is installed on the bobbin loader 1, approach switch 8 is connected to PLC and feeds back signal to PLC, and PLC is connected to adjustable constant-flow source apparatus 9 and controls hysteresis brakes 2 by adjustable constant-flow source apparatus 9; Bobbin loader 1 support body is weldment, and respectively there is a supporting base its rear and front end, and bobbin loader 1 is installed between the strand body capstan winch by axle; The right and left of bobbin loader 1 respectively has a bearing pedestal, and it is top 6 that drum be used for to be installed, and drum 10 is contained in the bobbin loader framework, clamps by the drum on both sides top 6; Drum 10 is controlled laying tension by hysteresis brake 2, the size that arranges and regulate the drum laying tension by PLC and adjustable constant-flow source apparatus 9; Have a plurality of circular holes of a circle on the large synchronous pulley 5, support the use with the approach switch 8 that is installed on the bobbin loader, deposit the line amount for detection of drum, and feed back to PLC, make its control hysteresis brake 2, keep laying tension from the dishful to the blank panel, to be consistent.
As shown in Figure 1: the unwrapping wire magnetic hysteresis tension control system of cage winch, mainly include bobbin loader 1, hysteresis brake 2, small synchronous pulley 3, Timing Belt 4, large synchronous pulley 5, top 6, finger 7, approach switch 8, constant-current source 9, drum 10 compositions such as grade, hysteresis brake 2 is installed on the brake backing plate of bobbin loader 1, small synchronous pulley 3 is installed on the output shaft of hysteresis brake 2, synchronous pulley 5 is installed on top 6, finger 7 is installed on the synchronous pulley 5, approach switch 8 is installed on the bobbin loader 1, Timing Belt 4 connects two synchronous pulleys 3 and 5, therefore, the tension force of drum is by hysteresis brake 2, synchronous pulley 3, Timing Belt 4 passes to synchronous pulley 5, by finger 7 tension force is sent on the drum 10, approach switch 8 induced signals, feed back to PLC, thereby realize that by electrical control laying tension is adjustable, and keep constant to the blank panel laying tension from dishful.
The main body of the pay off rack of the unwrapping wire magnetic hysteresis tension control system of cage winch is the bobbin loader support body, be weldment, respectively there is a supporting base its rear and front end, be installed between the strand body capstan winch by axle, the right and left of bobbin loader respectively has a bearing pedestal, it is top to be used for that drum is installed, and drum is contained in the bobbin loader framework, by the top clamping on both sides.Hysteresis brake is installed on the base plate of bobbin loader, fill a small synchronous pulley on the brake shaft, connect on another large synchronous pulley by Timing Belt, large synchronous pulley be contained in drum top on, and with the rotation of finger drive drum, have 33 circular holes on the large synchronous pulley, support the use with the approach switch that is installed on the bobbin loader, for detection of the drum rotating speed, feed back signal to PLC; PLC is by the adjustable constant-flow source, and the control hysteresis brake makes it produce on request resistance, be sent on the large synchronous pulley by Timing Belt, by the laying tension of finger control drum, thereby realize that by electrical control laying tension is adjustable, and keep constant to the blank panel laying tension from dishful.
Above-described embodiment only is better execution mode of the present utility model, and in addition, the utility model can also have other implementations.Need to prove that under the prerequisite that does not break away from the utility model design, any apparent improvement and modification all should fall within the protection range of the present utility model.
Claims (4)
1. the unwrapping wire magnetic hysteresis tension control system of cage winch, comprise bobbin loader, hysteresis brake, adjustable constant-flow source apparatus, it is characterized in that: have a bobbin loader, described bobbin loader is the draw drum seating part of cage winch, formed by Plate Welding, bobbin loader each side has a bearing pedestal, and it is top that drum is installed on the bearing pedestal, the top drum that is connected to of drum; The bobbin loader upper end is equipped with hysteresis brake, a small synchronous pulley is installed on the hysteresis brake output shaft, small synchronous pulley is connected to large synchronous pulley by Timing Belt, large synchronous pulley be installed in drum top on, on the large synchronous pulley finger is installed, finger leans on drum and drives the drum rotation; Have several circular holes of lining up a circle on the large synchronous pulley, cooperatively interact with the approach switch that is installed on the bobbin loader, approach switch is connected to PLC and feeds back signal to PLC, and PLC is connected to the adjustable constant-flow source apparatus and controls hysteresis brake by the adjustable constant-flow source apparatus.
2. the unwrapping wire magnetic hysteresis tension control system of cage winch according to claim 1, it is characterized in that: described bobbin loader, support body are weldment, and respectively there is a supporting base its rear and front end, and bobbin loader is installed between the strand body capstan winch by axle; The right and left of bobbin loader respectively has a bearing pedestal, and it is top to be used for that drum is installed, and drum is contained in the bobbin loader framework, by the top clamping of the drum on both sides.
3. the unwrapping wire magnetic hysteresis tension control system of cage winch according to claim 1, it is characterized in that: described drum is controlled laying tension by hysteresis brake, the size that arranges and regulate the drum laying tension by PLC and adjustable constant-flow source apparatus.
4. the unwrapping wire magnetic hysteresis tension control system of cage winch according to claim 1, it is characterized in that: have a plurality of circular holes of a circle on the described large synchronous pulley, support the use with the approach switch that is installed on the bobbin loader, deposit the line amount for detection of drum, and feed back to PLC, make its control hysteresis brake, keep laying tension from the dishful to the blank panel, to be consistent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220266011 CN202694998U (en) | 2012-06-06 | 2012-06-06 | Paying-off hysteresis tension force control system for cage winch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220266011 CN202694998U (en) | 2012-06-06 | 2012-06-06 | Paying-off hysteresis tension force control system for cage winch |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202694998U true CN202694998U (en) | 2013-01-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220266011 Expired - Lifetime CN202694998U (en) | 2012-06-06 | 2012-06-06 | Paying-off hysteresis tension force control system for cage winch |
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|---|---|
| CN (1) | CN202694998U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104280681A (en) * | 2013-07-12 | 2015-01-14 | 广东美的制冷设备有限公司 | Motor dynamic load simulation system |
| CN105955157A (en) * | 2016-04-28 | 2016-09-21 | 浙江万马专用线缆科技有限公司 | Stranding machine stranding tension automatic monitoring system |
| CN106298094A (en) * | 2016-10-21 | 2017-01-04 | 杭州琛恒科技有限公司 | A kind of stranded tension force of cable conductor controls and positioner |
| CN106782887A (en) * | 2016-12-24 | 2017-05-31 | 安徽长江精工装备科技有限公司 | A kind of actinobacillus device with magnetic hysteresis tension force and feedback device |
| CN107749327A (en) * | 2017-11-08 | 2018-03-02 | 平湖迪工机械制造有限公司 | A kind of cable hoist with magnetic hysteresis tension force bassinet stand |
| CN107910130A (en) * | 2017-11-08 | 2018-04-13 | 平湖迪工机械制造有限公司 | A kind of magnetic hysteresis tension force bassinet stand |
| CN113081275A (en) * | 2021-03-29 | 2021-07-09 | 深圳高性能医疗器械国家研究院有限公司 | Force feedback device and application thereof |
| CN113511555A (en) * | 2021-05-07 | 2021-10-19 | 合肥神马科技集团有限公司 | Steel wire rope on-line tension control pre-deformer device |
-
2012
- 2012-06-06 CN CN 201220266011 patent/CN202694998U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104280681A (en) * | 2013-07-12 | 2015-01-14 | 广东美的制冷设备有限公司 | Motor dynamic load simulation system |
| CN105955157A (en) * | 2016-04-28 | 2016-09-21 | 浙江万马专用线缆科技有限公司 | Stranding machine stranding tension automatic monitoring system |
| CN105955157B (en) * | 2016-04-28 | 2019-10-29 | 浙江万马专用线缆科技有限公司 | Stranding machine twisted wire tension automatic monitored control system |
| CN106298094A (en) * | 2016-10-21 | 2017-01-04 | 杭州琛恒科技有限公司 | A kind of stranded tension force of cable conductor controls and positioner |
| CN106782887A (en) * | 2016-12-24 | 2017-05-31 | 安徽长江精工装备科技有限公司 | A kind of actinobacillus device with magnetic hysteresis tension force and feedback device |
| CN107749327A (en) * | 2017-11-08 | 2018-03-02 | 平湖迪工机械制造有限公司 | A kind of cable hoist with magnetic hysteresis tension force bassinet stand |
| CN107910130A (en) * | 2017-11-08 | 2018-04-13 | 平湖迪工机械制造有限公司 | A kind of magnetic hysteresis tension force bassinet stand |
| CN113081275A (en) * | 2021-03-29 | 2021-07-09 | 深圳高性能医疗器械国家研究院有限公司 | Force feedback device and application thereof |
| CN113511555A (en) * | 2021-05-07 | 2021-10-19 | 合肥神马科技集团有限公司 | Steel wire rope on-line tension control pre-deformer device |
| CN113511555B (en) * | 2021-05-07 | 2023-01-10 | 合肥神马科技集团有限公司 | Steel wire rope on-line tension control pre-deformer device |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130123 |
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| CX01 | Expiry of patent term |