CN102982894A - Method and device for electromagnetic type automatic control of tensile force of new-energy multicore wires - Google Patents
Method and device for electromagnetic type automatic control of tensile force of new-energy multicore wires Download PDFInfo
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- CN102982894A CN102982894A CN2012104651835A CN201210465183A CN102982894A CN 102982894 A CN102982894 A CN 102982894A CN 2012104651835 A CN2012104651835 A CN 2012104651835A CN 201210465183 A CN201210465183 A CN 201210465183A CN 102982894 A CN102982894 A CN 102982894A
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- tensile force
- heart yearn
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Abstract
The invention discloses a method for electromagnetic type automatic control of tensile force of new-energy multicore wires. The method is characterized by comprises the following steps: (1) arranging a paying off end with the tensile force controlled automatically in an electromagnetic mode, arranging multiple groups of paying off frames with the tensile force controlled automatically in an electromagnetic mode, and arranging a device for electromagnetic type automatic control of the tensile force of the multicore wires on the paying off frames with the tensile force controlled automatically in an electromagnetic mode; (2) arranging a driving type winding up end which is provided with an electric winding up disk; (3) mounting and fixing multicore wire reels on the paying off frames with the tensile force controlled automatically in an electromagnetic mode, winding the multicore wires on the paying off frames with the tensile force controlled automatically in an electromagnetic mode and then connecting the multicore wires to the driving type winding up end; (4) arranging parameters of the device for the electromagnetic type automatic control of the tensile force of the multicore wires; (5) starting the electric winding up disk to enable the multicore wires to be pulled along with the rotation of the electric winding up disk, and enabling the multicore wires to be wound in the electric winding up disk. The invention further discloses a device for realizing the method.
Description
Technical field
The present invention relates to the technical field of the manufacturing of electric wire, particularly a kind of electromagnetic type is controlled the equipment of method and realization the method for new forms of energy Multi-core wire tensile force automatically.
Background technology
At present, market power source line or multicore cable passive type pay off rack all are traditional passive types, need manual adjustment, and can not reach the tensile force of balance, so the tension force of wire rod can not be even, cause wire rod easily to jump thigh, beat when easily causing wire rod to use and turn round, the major injury wire rod can allow transmission course that the situation of heating occurs, cause the wire rod serious aging, the phenomenons such as voltage breakdown appear, heroic spirit loss of life or personal injury and economic damage, and especially the new forms of energy wire rod does not allow to occur these fatal problems.
Therefore, also do not have in the market a kind of line-putting method of automatic control tensile force of new forms of energy Multi-core wire, do not have a kind of automatic control tensile force to reach the consistent pay-off equipment of each strand heart yearn tensile force yet.
Summary of the invention
For above-mentioned deficiency, the object of the invention is to, provide a kind of suitable automatic high-efficiency production, electromagnetic type controls the method for new forms of energy Multi-core wire tensile force automatically, simultaneously, provides a kind of automation equipment that realizes the method.
The technical scheme that the present invention adopts for achieving the above object is:
A kind of electromagnetic type is controlled the method for new forms of energy Multi-core wire tensile force automatically, it is characterized in that, it may further comprise the steps:
(1) electromagnetic type is set and automatically controls tensile force unwrapping wire end, it arranges the plurality of electromagnetic formula and automatically controls the tensile force pay off rack, and described electromagnetic type is automatically controlled the tensile force pay off rack and one electromagnetism is set is automatically controlled heart yearn tensile force equipment;
(2) an active take-up end is set, this active take-up end arranges an electric wire winding dish;
(3) each heart yearn reel is installed in described electromagnetic type is controlled on the tensile force pay off rack automatically and fixing, each strand heart yearn is walked around be connected to described active take-up end after described electromagnetic type is controlled the tensile force pay off rack automatically;
(4) parameter that described electromagnetism is controlled heart yearn tensile force equipment automatically is set;
(5) start described electric wire winding dish, each strand heart yearn is along with the rotation of described electric wire winding dish is pulled, and automatically controlling the control of heart yearn tensile force equipment at electromagnetism, to be issued to tensile force steadily consistent, and simultaneously rolling is in described electric wire winding dish.
As a further improvement on the present invention, described step (1) specifically also comprises following content:
(11) described electromagnetism is automatically controlled heart yearn tensile force equipment one electromagnetic controller, an electromagnetism tensioner, a passive type pay off rack, a unwrapping wire bumper bracket is set;
(12) described electromagnetic type is automatically controlled the tensile force pay off rack one heart yearn reel rotation axis is set;
(13) described electromagnetic controller is electrically connected described electromagnetism tensioner, can regulate the motion of described electromagnetism tensioner by the parameter that electromagnetic controller is set;
(14) described heart yearn reel rotation axis arranges a belt pulley, and described electromagnetism tensioner arranges a belt pulley, and described electromagnetism tensioner drive connects the belt pulley of described heart yearn reel rotation axis by belt; This electromagnetism tensioner is regulated the rotary resistance size of heart yearn reel rotation axis by the frictional force of belt.
As a further improvement on the present invention, described step (5) specifically also comprises following content:
(51) after described active take-up reel starts, its pulling force one regularly, described electromagnetic controller is controlled described electromagnetism tensioner, the rotary resistance size that described electromagnetism tensioner is regulated described heart yearn reel rotation axis by belt, it is steadily consistent to realize that each strand heart yearn is issued to tensile force at described electric wire winding dish and the dual force of described heart yearn reel.
As a further improvement on the present invention, it also can may further comprise the steps:
(6) described electromagnetic type is automatically controlled tensile force unwrapping wire end one total electromagnetic controller also is set, and this total electromagnetic controller is electrically connected each described electromagnetic controller; Each described electromagnetic controller is autonomous parameters separately, also can be by described total electromagnetic controller setting.
A kind ofly implement the equipment that electromagnetic type is controlled new forms of energy Multi-core wire tensile force method automatically, it comprises the heart yearn reel, it is characterized in that, it arranges an electromagnetic type and automatically controls tensile force unwrapping wire end and an active take-up end, described electromagnetic type is automatically controlled tensile force unwrapping wire end and the plurality of electromagnetic formula is set is automatically controlled the tensile force pay off rack, and this electromagnetic type is automatically controlled the tensile force pay off rack and comprised an electromagnetic controller, an electromagnetism tensioner, one passive type pay off rack, a unwrapping wire bumper bracket; Described passive type pay off rack arranges a heart yearn reel rotation axis, and this heart yearn reel rotation axis arranges a belt pulley; Described electromagnetic controller is electrically connected described electromagnetism tensioner, and described electromagnetism tensioner connects described belt pulley by belt.
As a further improvement on the present invention, described active take-up end arranges an electric wire winding dish.
As a further improvement on the present invention, but described plurality of electromagnetic formula automatically control tensile force pay off rack centralized arrangement also can be arranged apart.
As a further improvement on the present invention, described heart yearn reel is fixedly mounted on the described heart yearn reel rotation axis.
As a further improvement on the present invention, described electromagnetic type is controlled tensile force unwrapping wire end automatically also can arrange a total electromagnetic controller, and described total electromagnetic controller is electrically connected each described electromagnetic controller.
Beneficial effect of the present invention is: method and apparatus provided by the invention, by being set, the plurality of electromagnetic formula automatically controls tensile force pay off rack and an active take-up end, control described electromagnetism tensioner by the electromagnetic controller that electric wire winding dish and the electromagnetic type of active take-up end are controlled in the tensile force pay off rack automatically, the electromagnetism tensioner is regulated the rotary resistance size of heart yearn reel rotation axis by belt, it is steadily consistent to realize that each strand heart yearn is issued to tensile force at electric wire winding dish and the dual force of heart yearn reel, prevent that thigh from appearring jumping in heart yearn, play the generation of situations such as turning round, be fit to automation, High-efficient Production, reduce the fault in production rate, improve product quality, can be widely used in the production of multiple cable.
Below in conjunction with accompanying drawing and embodiment, the present invention is further described.
Description of drawings
Fig. 1 is that the electromagnetic type of the embodiment of the invention is controlled tensile force unwrapping wire end structure schematic diagram automatically;
Fig. 2 is that the electromagnetism of Fig. 1 is controlled heart yearn tensile force environment division structural representation automatically;
Among the figure: 1. heart yearn reel 11. heart yearns 12. heart yearn reel rotation axiss
13. belt pulley 21. electromagnetic controllers 22. electromagnetism tensioners
23. passive type pay off rack 24. unwrapping wire bumper brackets 25. belts
26. belt pulley.
Embodiment
Referring to Fig. 1～Fig. 2, a kind of electromagnetic type is controlled the method for new forms of energy Multi-core wire tensile force automatically, and it may further comprise the steps:
(1) electromagnetic type is set and automatically controls tensile force unwrapping wire end, it arranges the plurality of electromagnetic formula and automatically controls the tensile force pay off rack, and described electromagnetic type is automatically controlled the tensile force pay off rack and one electromagnetism is set is automatically controlled heart yearn tensile force equipment;
(2) an active take-up end is set, this active take-up end arranges an electric wire winding dish, the at the uniform velocity take-up when power-on of this electric wire winding dish;
(3) each heart yearn reel 1 is installed in described electromagnetic type is controlled on the tensile force pay off rack automatically and fixing, each strand heart yearn 11 is walked around be connected to described active take-up end after described electromagnetic type is controlled the tensile force pay off rack automatically;
(4) parameter that described electromagnetism is controlled heart yearn tensile force equipment automatically is set;
(5) start described electric wire winding dish, each strand heart yearn 11 is along with the rotation of described electric wire winding dish is pulled, automatically it is steadily consistent that the control of controlling heart yearn tensile force equipment at electromagnetism is issued to each strand heart yearn 11 tensile forces, and simultaneously rolling is in described electric wire winding dish.
Described step (1) specifically also comprises following content:
(11) described electromagnetism is automatically controlled heart yearn tensile force equipment one electromagnetic controller 21, an electromagnetism tensioner 22, a passive type pay off rack 23, a unwrapping wire bumper bracket 24 is set;
(12) described electromagnetic type is automatically controlled the tensile force pay off rack one heart yearn reel rotation axis 12 is set;
(13) the described electromagnetism tensioner 22 of described electromagnetic controller 21 electrical connections, the parameter that electromagnetic controller 21 is set according to technological requirement can be regulated the motion of described electromagnetism tensioner 22, this parameter setting can arrange by manual, also can be by the computer setting;
(14) described heart yearn reel rotation axis 12 arranges a belt pulley 13, and described electromagnetism tensioner 22 arranges a belt pulley 26, and the belt pulley 26 of described electromagnetism tensioner connects the belt pulley 13 of described heart yearn reel rotation axis 12 by belt 25; This electromagnetism tensioner 22 is regulated the rotary resistance size of heart yearn reel rotation axis 12 by the frictional force of belt 25.
Described step (5) specifically also comprises following content:
(51) after described active take-up reel starts, it carries out rotation at the uniform velocity, its pulling force is certain, the described electromagnetism tensioner 22 of described electromagnetic controller 21 controls, the rotary resistance size that described electromagnetism tensioner 22 is regulated described heart yearn reel rotation axis 12 by belt 25, it is steadily consistent to realize that each strand heart yearn 11 is issued to tensile force at described electric wire winding dish and the dual force of described heart yearn reel 1.
It also can may further comprise the steps:
(6) described electromagnetic type is automatically controlled tensile force unwrapping wire end one total electromagnetic controller also is set, and this total electromagnetic controller is electrically connected each described electromagnetic controller; Can be the separately autonomous parameters of each described electromagnetic controller or finely tune also can be by described total electromagnetic controller setting.
A kind ofly implement the equipment that electromagnetic type is controlled new forms of energy Multi-core wire tensile force method automatically, it comprises heart yearn reel 1, described equipment arranges an electromagnetic type and automatically controls tensile force unwrapping wire end and an active take-up end, described electromagnetic type is automatically controlled tensile force unwrapping wire end and the plurality of electromagnetic formula is set is automatically controlled the tensile force pay off rack, this electromagnetic type is automatically controlled the tensile force pay off rack and is comprised an electromagnetic controller 21, one electromagnetism tensioner 22, one passive type pay off rack 23, one unwrapping wire bumper bracket 24, this unwrapping wire bumper bracket only rises; Described passive type pay off rack arranges a heart yearn reel rotation axis 12, and this heart yearn reel rotation axis 12 arranges a belt pulley 13; The described electromagnetism tensioner 22 of described electromagnetic controller 21 electrical connections, described electromagnetism tensioner 22 connects described belt pulley 13 by belt 25.
Described active take-up end arranges an electric wire winding dish, behind this electric wire winding disk startup, carries out uniform rotation.
But described plurality of electromagnetic formula is controlled tensile force pay off rack centralized arrangement automatically also can be arranged apart, during centralized arrangement, the plurality of electromagnetic formula is controlled tensile force pay off rack set automatically and is fixed on the general frame; When arranged apart, the plurality of electromagnetic formula is controlled automatically that the tensile force pay off rack is independently made and arrange respectively.
Described heart yearn reel 1 is fixedly mounted on the described heart yearn reel rotation axis 12, and namely described heart yearn reel 1 rotates synchronously with heart yearn reel rotation axis 12.
Described electromagnetic type is controlled tensile force unwrapping wire end automatically also can arrange a total electromagnetic controller, and described total electromagnetic controller is electrically connected each described electromagnetic controller, and each electromagnetic controller can independent parameters, also can be by total electromagnetic controller setting.
Operation principle of the present invention: the plurality of electromagnetic formula is set automatically controls tensile force pay off rack and an active take-up end, control described electromagnetism tensioner by the electromagnetic controller that electric wire winding dish and the electromagnetic type of active take-up end are controlled in the tensile force pay off rack automatically, the rotary resistance size that described electromagnetism tensioner is regulated described heart yearn reel rotation axis by belt, it is steadily consistent to realize that each strand heart yearn is issued to tensile force at described electric wire winding dish and the dual force of described heart yearn reel.
The present invention is fit to automation, High-efficient Production, and through actual operation test, than prior art and equipment, automaticity can improve more than 20%, can reduce the fault in production rate more than 30%, improves product percent of pass more than 5%, can be widely used in the production of multiple cable.
The present invention is not limited to above-mentioned execution mode, adopt the technical scheme identical or approximate with the above embodiment of the present invention, and other electromagnetic types that obtain is controlled method or the equipment of new forms of energy Multi-core wire tensile force automatically, all within protection scope of the present invention.
Claims (9)
1. an electromagnetic type is controlled the method for new forms of energy Multi-core wire tensile force automatically, it is characterized in that it may further comprise the steps:
(1) electromagnetic type is set and automatically controls tensile force unwrapping wire end, it arranges the plurality of electromagnetic formula and automatically controls the tensile force pay off rack, and described electromagnetic type is automatically controlled the tensile force pay off rack and one electromagnetism is set is automatically controlled heart yearn tensile force equipment;
(2) an active take-up end is set, this active take-up end arranges an electric wire winding dish;
(3) each heart yearn reel is installed in described electromagnetic type is controlled on the tensile force pay off rack automatically and fixing, each strand heart yearn is walked around be connected to described active take-up end after described electromagnetic type is controlled the tensile force pay off rack automatically;
(4) parameter that described electromagnetism is controlled heart yearn tensile force equipment automatically is set;
(5) start described electric wire winding dish, each strand heart yearn is along with the rotation of described electric wire winding dish is pulled, and automatically controlling the control of heart yearn tensile force equipment at electromagnetism, to be issued to tensile force steadily consistent, and simultaneously rolling is in described electric wire winding dish.
2. electromagnetic type according to claim 1 is controlled the method for new forms of energy Multi-core wire tensile force automatically, it is characterized in that, described step (1) specifically also comprises following content:
(11) described electromagnetism is automatically controlled heart yearn tensile force equipment one electromagnetic controller, an electromagnetism tensioner, a passive type pay off rack, a unwrapping wire bumper bracket is set;
(12) described electromagnetic type is automatically controlled the tensile force pay off rack one heart yearn reel rotation axis is set;
(13) described electromagnetic controller is electrically connected described electromagnetism tensioner, can regulate the motion of described electromagnetism tensioner by the parameter that electromagnetic controller is set;
(14) described heart yearn reel rotation axis arranges a belt pulley, and described electromagnetism tensioner arranges a belt pulley, and the belt pulley of described electromagnetism tensioner connects the belt pulley of described heart yearn reel rotation axis by belt; This electromagnetism tensioner is regulated the rotary resistance size of heart yearn reel rotation axis by the frictional force of belt.
3. electromagnetic type according to claim 2 is controlled the method for new forms of energy Multi-core wire tensile force automatically, it is characterized in that, described step (5) specifically also comprises following content:
(51) after described active take-up reel starts, its pulling force one regularly, described electromagnetic controller is controlled described electromagnetism tensioner, the rotary resistance size that described electromagnetism tensioner is regulated described heart yearn reel rotation axis by belt, it is steadily consistent to realize that each strand heart yearn is issued to tensile force at described electric wire winding dish and the dual force of described heart yearn reel.
4. electromagnetic type according to claim 2 is controlled the method for new forms of energy Multi-core wire tensile force automatically, it is characterized in that, it also can may further comprise the steps:
(6) described electromagnetic type is automatically controlled tensile force unwrapping wire end one total electromagnetic controller also is set, and this total electromagnetic controller is electrically connected each described electromagnetic controller; Each described electromagnetic controller is autonomous parameters separately, also can be by described total electromagnetic controller setting.
5. implement the equipment that one of described claim 1～4 described electromagnetic type is controlled the method for new forms of energy Multi-core wire tensile force automatically for one kind, it comprises the heart yearn reel, it is characterized in that, it arranges an electromagnetic type and automatically controls tensile force unwrapping wire end and an active take-up end, described electromagnetic type is automatically controlled tensile force unwrapping wire end and the plurality of electromagnetic formula is set is automatically controlled the tensile force pay off rack, this electromagnetic type is automatically controlled the tensile force pay off rack and is comprised an electromagnetic controller, one electromagnetism tensioner, one passive type pay off rack, a unwrapping wire bumper bracket; Described passive type pay off rack arranges a heart yearn reel rotation axis, and this heart yearn reel rotation axis arranges a belt pulley; Described electromagnetic controller is electrically connected described electromagnetism tensioner, and described electromagnetism tensioner connects described belt pulley by belt.
6. equipment according to claim 5 is characterized in that, described active take-up end arranges an electric wire winding dish.
7. equipment according to claim 5 is characterized in that, but described plurality of electromagnetic formula automatically control tensile force pay off rack centralized arrangement also can be arranged apart.
8. equipment according to claim 5 is characterized in that, described heart yearn reel is fixedly mounted on the described heart yearn reel rotation axis.
9. equipment according to claim 5 is characterized in that, described electromagnetic type is controlled tensile force unwrapping wire end automatically also can arrange a total electromagnetic controller, and described total electromagnetic controller is electrically connected each described electromagnetic controller.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210465183.5A CN102982894B (en) | 2012-11-16 | 2012-11-16 | A kind of electromagnetic type controls the method and apparatus of new forms of energy Multi-core wire tensile force automatically |
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| CN201210465183.5A CN102982894B (en) | 2012-11-16 | 2012-11-16 | A kind of electromagnetic type controls the method and apparatus of new forms of energy Multi-core wire tensile force automatically |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103366901A (en) * | 2013-07-23 | 2013-10-23 | 浙江一舟电子科技股份有限公司 | Cabling unwinding machine |
| CN103754692A (en) * | 2014-01-10 | 2014-04-30 | 东莞新恩祥机械配件有限公司 | Double sides setting wire-feed rack |
| CN106782887A (en) * | 2016-12-24 | 2017-05-31 | 安徽长江精工装备科技有限公司 | A kind of actinobacillus device with magnetic hysteresis tension force and feedback device |
| CN107539827A (en) * | 2017-08-25 | 2018-01-05 | 芜湖长润特种铜线有限公司 | A kind of copper alloy wire is tensioned spooling equipment |
| CN110104503A (en) * | 2019-05-27 | 2019-08-09 | 无锡职业技术学院 | A kind of electromagnetic type automatic control wire rod tensioning transmission conveying equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103366901A (en) * | 2013-07-23 | 2013-10-23 | 浙江一舟电子科技股份有限公司 | Cabling unwinding machine |
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| CN106782887A (en) * | 2016-12-24 | 2017-05-31 | 安徽长江精工装备科技有限公司 | A kind of actinobacillus device with magnetic hysteresis tension force and feedback device |
| CN107539827A (en) * | 2017-08-25 | 2018-01-05 | 芜湖长润特种铜线有限公司 | A kind of copper alloy wire is tensioned spooling equipment |
| CN110104503A (en) * | 2019-05-27 | 2019-08-09 | 无锡职业技术学院 | A kind of electromagnetic type automatic control wire rod tensioning transmission conveying equipment |
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| CN102982894B (en) | 2015-11-18 |
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