CN103359527A - Perforating machine for thin film - Google Patents
Perforating machine for thin film Download PDFInfo
- Publication number
- CN103359527A CN103359527A CN2012101022456A CN201210102245A CN103359527A CN 103359527 A CN103359527 A CN 103359527A CN 2012101022456 A CN2012101022456 A CN 2012101022456A CN 201210102245 A CN201210102245 A CN 201210102245A CN 103359527 A CN103359527 A CN 103359527A
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- film
- succession
- position fixing
- frame
- cylinder
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- 239000010409 thin film Substances 0.000 title claims abstract description 19
- 230000003139 buffering effect Effects 0.000 claims abstract description 25
- 239000010408 film Substances 0.000 claims description 56
- 239000006096 absorbing agent Substances 0.000 claims description 14
- 230000035939 shock Effects 0.000 claims description 14
- 238000003860 storage Methods 0.000 claims description 11
- 239000003638 chemical reducing agent Substances 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000010079 rubber tapping Methods 0.000 claims description 4
- 238000004080 punching Methods 0.000 abstract description 9
- 238000004804 winding Methods 0.000 abstract 2
- 238000010899 nucleation Methods 0.000 abstract 1
- 238000000926 separation method Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000035784 germination Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000009331 sowing Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Images
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention discloses a perforating machine for thin film. The perforating machine for the thin film comprises a rack, a thin film unwinding roller, a tearing heat knife device, a thin film punching device, a thin film winding buffering device and a PLC control device, wherein the thin film unwinding roller, the tearing heat knife device, the thin film punching device and the thin film winding buffering device are arranged on the rack in sequence, and are connected with the PLC control device. The perforating machine for the thin film is simple in structure and convenient to use, reduces consumption of manual labor, matches early-stage thin film perforation with an automatic planting machine, and improves economic benefit and efficiency of seeding. The separation distance of holes, the sizes of the holes and the shapes of the holes can be adjusted at will through replacement of perforating dies according to the requirements of use. A multi-area punching device can also be added to punch holes with different arrangements in the thin film.
Description
Technical field
The invention belongs to agriculture and forestry punching specialized equipment, be specifically related to a kind of artificial fruit cultivation plantation film perforating machine.
Background technology
Behind the proportion of crop planting; at some droughts and desert environmental, in order to improve ground temperature and soil protection moisture can not evaporated very soon, reduce weeds harm; promote that crops grow better; often need to cover thin film crops, after the crops germination was unearthed, crop root part was convenient to irrigate and fertilising; need tear manually coverlay; but the program of tearing manually coverlay is loaded down with trivial details, and artificial labour intensity is large, wasting manpower and material resources's resource.
Summary of the invention
The problems referred to above that exist in order to overcome the prior art field the object of the invention is to, and a kind of film perforating machine is provided, and solve the film that covers behind the existing proportion of crop planting, the problem that need tear manually.
Film perforating machine provided by the invention, it comprises frame, thin-film unreeling roller, tear heat knife device, film hole punched device, film take-up shock absorber, PLC control setup, the thin-film unreeling roller, tear heat knife device, film hole punched device, film take-up shock absorber and be successively set on the frame, all be connected with the PLC control setup.
The described heat knife device of tearing comprises actuating unit, tears cutter mechanism, tearing cutter mechanism is connected with actuating unit, be arranged on the below of actuating unit, described actuating unit comprises air compressor, cylinder, cylinder is fixed on the air cylinder fixed plate, cylinder one end is connected with air compressor, the other end with tear cutter mechanism and be connected.
The described cutter mechanism of tearing comprises hot cutter, hot cutter adapter plate, hot cutter pressing plate, heating plate, the top of hot cutter adapter plate is connected with cylinder, hot cutter pressing plate is arranged on the lower end, front side of hot cutter adapter plate, hot cutter is bolted in the slit that is arranged between hot cutter adapter plate and hot cutter pressing plate, and hot cutter pressing plate is arranged on the rear side of hot cutter adapter plate.The described cutter mechanism of tearing also comprises the heating plate pressing plate, is connected with heating plate, and the described hot cutter of tearing cutter mechanism is odontoid.
Described film hole punched device comprises punch mechanism, actuating unit, punch mechanism is fixedly installed on the frame by portal frame, described punch mechanism comprises punch die, punchig template, drift, punchig template is fixedly installed on the frame, punchig template is provided with the punch die of groove shape, drift is fixedly installed on the portal frame by connecting element, cooperates with punch die on the punchig template, and drift is connected with actuating unit.Described actuating unit comprises air compressor, gas storage bag, cylinder, PU pipe, the gas storage bag is arranged on the frame below, cylinder is fixedly installed on the portal frame by the cylinder fixed mount, gas storage Bao Yiduan is connected with air compressor, the other end is connected with cylinder by the PU pipe, and the drift of punch mechanism is arranged on the below of cylinder.
Described film take-up shock absorber comprises buffering position fixing system, storing traction system, film take-up roller and actuating unit thereof, the both sides of buffering position fixing system are equipped with the storing traction system, the storing traction system is connected with hole punched device, the wind-up roll of tapping and plugging machine respectively, and the actuating unit of wind-up roll is arranged on the below of frame.
Described storing traction system comprises bearing, stationary roll, and bearing cooperates with stationary roll, and bearing is fixedly installed on the bearing support adapter plate by bearing support, and the bearing support adapter plate is fixedly installed on the frame.
The buffering position fixing system of described film buffer gear comprise win in succession, the support of winning in succession, win in succession down, upper position fixing system, lower position fixing system, limit switch, the support of winning in succession is fixedly installed on the frame by lower the winning in succession that is arranged on the frame, on win in succession and be fixedly installed on the top of the support of winning in succession, the both sides of the cantilever tip of winning in succession are equipped with position fixing system, win in succession upper end, the lower end of support is equipped with the limit switch that is connected with lower position fixing system, and the inboard of the described support of winning in succession is provided with track.
The upper position fixing system of described buffering position fixing system comprises bearing, stationary roll, bearing cooperates with stationary roll, bearing is fixedly installed on the support of winning in succession by bearing support, the lower position fixing system of described buffering position fixing system, be storing buffering live roll, storing buffering live roll cooperates with the track of the support of winning in succession.
The actuating unit of described wind-up roll comprises torque motor, cycloid speed reducer, and the mouth of torque motor connects the cycloid speed reducer input end, and the cycloid speed reducer mouth is connected with film take-up roller.
It also comprises a pair of feedway, all is arranged on the frame, is connected with let off roll, storing shock absorber respectively.
Film perforating machine provided by the invention, its beneficial effect be, this tapping and plugging machine mechanism is simple, easy to use, has reduced artificial labour power, film is punched in earlier stage join the automation planting machinery, improved economic benefit and sowing efficient; The shape in the spacing in hole, the size in hole and hole all can be changed perforating mold according to user demand, arbitrarily regulates; Also can increase the multi-region hole punched device, make out the hole of different layouts at film.
Description of drawings
Fig. 1 is the integral structure schematic diagram of the embodiment of the invention;
Fig. 2 is the integral structure front view of tearing heat knife device of the embodiment of the invention;
Fig. 3 is the integral structure left view of tearing heat knife device of the embodiment of the invention;
Fig. 4 is the integral structure front view of the film hole punched device of the embodiment of the invention;
Fig. 5 is the integral structure left view of the film hole punched device of the embodiment of the invention;
Fig. 6 is the integral structure schematic diagram of the storing shock absorber of the embodiment of the invention.
Mark among the figure:
A. tear heat knife device; B. film hole punched device; C. feedway;
1. win in succession on; 2. win in succession down; 3. the support of winning in succession; 4. lower position switch; 5. torque motor; 6. bearing; 7. stationary roll; 8. storing cushions live roll; 9. wind-up roll; 10. bearing support adapter plate; 11. frame; 12. bearing support; 13. upper limit position switch; 14. let off roll; 15. actuating unit; 16. gas storage bag; 17. air cylinder fixed plate; 18. heating plate; 19. hot cutter; 20. hot cutter pressing plate; 21. hot cutter adapter plate; 22. cylinder; 23. punch die; 24. drift; 25. portal frame; 26. cylinder; 27. punchig template.
The specific embodiment
With reference to the accompanying drawings, in conjunction with the embodiments, to film perforating machine provided by the invention, be described in detail.
Embodiment
With reference to Fig. 1-Fig. 6, the film perforating machine of the present embodiment, it comprises frame 11, thin-film unreeling roller 14, tear heat knife device A, film hole punched device B, film take-up shock absorber, PLC control setup, the thin-film unreeling roller, tear heat knife device, film hole punched device, film take-up shock absorber and be successively set on the frame 11, all be connected with the PLC control setup.
The described heat knife device A that tears comprises actuating unit, tears cutter mechanism, tearing cutter mechanism is connected with actuating unit, be arranged on the below of actuating unit, described actuating unit comprises air compressor, cylinder 22, cylinder 22 is fixed on the air cylinder fixed plate 17, cylinder 22 1 ends are connected with air compressor, the other end with tear cutter mechanism and be connected.
The described cutter mechanism of tearing comprises hot cutter 19, hot cutter adapter plate 21, hot cutter pressing plate 20, heating plate 18, the top of hot cutter adapter plate 21 is connected with cylinder 22, hot cutter pressing plate 20 is arranged on the lower end, front side of hot cutter adapter plate 21, hot cutter 19 is bolted in the slit that is arranged on 20 of hot cutter adapter plate 21 and hot cutter pressing plates, and hot cutter pressing plate 20 is arranged on the rear side of hot cutter adapter plate 21.The described cutter mechanism of tearing also comprises the heating plate pressing plate, is connected with heating plate 18, and the described hot cutter 19 of tearing cutter mechanism is odontoid.
Described film hole punched device B comprises punch mechanism, actuating unit, punch mechanism is fixedly installed on the frame 11 by portal frame 25, described punch mechanism comprises punch die 23, punchig template 27, drift 24, punchig template 27 is fixedly installed on the frame 11, punchig template 27 is provided with the punch die 23 of groove shape, drift 24 is fixedly installed on the portal frame 25 by connecting element, cooperates with punch die 23 on the punchig template 27, and drift 24 is connected with actuating unit.Described actuating unit comprises air compressor, gas storage bag 16, cylinder 26, PU pipe, gas storage bag 16 is arranged on frame 11 belows, cylinder 26 is fixedly installed on the portal frame 25 by the cylinder fixed mount, gas storage bag 16 1 ends are connected with air compressor, the other end is connected with cylinder 26 by the PU pipe, and the drift 24 of punch mechanism is arranged on the below of cylinder 26.
Described film take-up shock absorber comprises buffering position fixing system, storing traction system, film take-up roller and actuating unit thereof, the both sides of buffering position fixing system are equipped with the storing traction system, the storing traction system is connected with hole punched device B, the wind-up roll 9 of tapping and plugging machine respectively, and the actuating unit of wind-up roll 9 is arranged on the below of frame 11.
Described storing traction system comprises bearing 6, stationary roll 7, and bearing 6 cooperates with stationary roll 7, and bearing 6 is fixedly installed on the bearing support adapter plate 10 by bearing support 12, and bearing support adapter plate 10 is fixedly installed on the frame 11.
The buffering position fixing system of described film buffer gear comprise win 1 in succession, win down 2 in succession, the support 3 of winning in succession, upper position fixing system, lower position fixing system, limit switch, the support 3 of winning in succession is won in succession and 2 is fixedly installed on the frame 11 by being arranged on lower on the frame 11, on 1 top that is fixedly installed on the support 3 of winning in succession of winning in succession, win in succession the both sides on support 3 tops are equipped with position fixing system, win in succession upper end, the lower end of support 3 is equipped with the limit switch that is connected with lower position fixing system, and described inboard of winning support 3 in succession is provided with track.
The upper position fixing system of described buffering position fixing system comprises bearing 6, stationary roll 7, bearing 6 cooperates with stationary roll 7, bearing 6 is fixedly installed on the support 3 of winning in succession by bearing support 12, the lower position fixing system of described buffering position fixing system, be storing buffering live roll 8, storing buffering live roll 8 cooperates with the track of the support 3 of winning in succession.
The actuating unit of described wind-up roll comprises torque motor 5, cycloid speed reducer, and the mouth of torque motor 5 connects the cycloid speed reducer input end, and the cycloid speed reducer mouth is connected with film take-up roller 9.
It also comprises a pair of feedway C, all is arranged on the frame 11, is connected with let off roll 14, storing shock absorber respectively.
Let off roll 14 is under the effect of its actuating unit 15, film is unreeled,, regulate according to film thickness to pressure regulator by 220V voltage, export suitable electric current to corrosion-resistant steel heating plate 18, PLC control setup output signal, the air pressure that air compressor provides are to cylinder 22, and cylinder 22 drives the hot cutter 19 of profile of tooth that designs, up-and-down movement, approximately then 0.3 second time once wait next time PLC output signal, finishes required film length tear line.
The gas of air compressor is passed to gas storage bag 16 simultaneously, control the device transmission of signal to electromagnetic valve through PLC again, electromagnetic valve is opened gas circuit passes to hole punched device B through the PU pipe cylinder 26, then cylinder 26 drives drifts 24 downward rapid movement and is connected connection with punch die, finished the one-off hole-piercing task through 0.6 second time, through carrying and drawing 0.7 second time, be fed forward required pitch of holes again, finish again punching task.
The film moment that every punching once is fed forward; gathered a segment length; this segment length has just accumulated in the shock absorber; up and down position fixing system has been installed in the shock absorber; along with the speed that is fed forward the punching film; in continuous variation; lower position fixing system is storing buffering live roll 8; or rise or descend, rise to certain altitude after, it can touch upper limit position switch 13; after touching upper limit position switch 13; wind-up roll 9 meeting auto-stops, the film that by the time is fed forward punching is many, and storing buffering live roll 8 drops to lower position switch 14; wind-up roll 9 can be started working automatically; continue rolling, so just can not affect the punching speed of punch, like this with regard to control over nature very the rolling tension.
Claims (10)
1. film perforating machine, it is characterized in that: it comprises frame, thin-film unreeling roller, tears heat knife device, film hole punched device, film take-up shock absorber, PLC control setup, the thin-film unreeling roller, tear heat knife device, film hole punched device, film take-up shock absorber and be successively set on the frame, all be connected with the PLC control setup.
2. film perforating machine according to claim 1, it is characterized in that: the described heat knife device of tearing comprises actuating unit, tears cutter mechanism, tearing cutter mechanism is connected with actuating unit, be arranged on the below of actuating unit, described actuating unit comprises air compressor, cylinder, cylinder is fixed on the air cylinder fixed plate, and cylinder one end is connected with air compressor, the other end with tear cutter mechanism and be connected.
3. film perforating machine according to claim 2, it is characterized in that: the described cutter mechanism of tearing comprises hot cutter, hot cutter adapter plate, hot cutter pressing plate, heating plate, the top of hot cutter adapter plate is connected with cylinder, hot cutter pressing plate is arranged on the lower end, front side of hot cutter adapter plate, hot cutter is bolted in the slit that is arranged between hot cutter adapter plate and hot cutter pressing plate, and hot cutter pressing plate is arranged on the rear side of hot cutter adapter plate.
4. film perforating machine according to claim 1, it is characterized in that: described film hole punched device comprises punch mechanism, actuating unit, punch mechanism is fixedly installed on the frame by portal frame, described punch mechanism comprises punch die, punchig template, drift, punchig template is fixedly installed on the frame, and punchig template is provided with the punch die of groove shape, and drift is fixedly installed on the portal frame by connecting element, cooperate with the punch die on the punchig template, drift is connected with actuating unit.
5. film perforating machine according to claim 4, it is characterized in that: described actuating unit comprises air compressor, gas storage bag, cylinder, PU pipe, the gas storage bag is arranged on the frame below, cylinder is fixedly installed on the portal frame by the cylinder fixed mount, gas storage Bao Yiduan is connected with air compressor, the other end is connected with cylinder by the PU pipe, and the drift of punch mechanism is arranged on the below of cylinder.
6. film perforating machine according to claim 1, it is characterized in that: described film take-up shock absorber comprises buffering position fixing system, storing traction system, film take-up roller and actuating unit thereof, the both sides of buffering position fixing system are equipped with the storing traction system, the storing traction system is connected with hole punched device, the wind-up roll of tapping and plugging machine respectively, and the actuating unit of wind-up roll is arranged on the below of frame.
7. film perforating machine according to claim 6, it is characterized in that: described storing traction system comprises bearing, stationary roll, bearing cooperates with stationary roll, and bearing is fixedly installed on the bearing support adapter plate by bearing support, and the bearing support adapter plate is fixedly installed on the frame.
8. film perforating machine according to claim 6, it is characterized in that: the buffering position fixing system of described film buffer gear comprise win in succession, the support of winning in succession, win in succession down, upper position fixing system, lower position fixing system, limit switch, the support of winning in succession is fixedly installed on the frame by lower the winning in succession that is arranged on the frame, on win in succession and be fixedly installed on the top of the support of winning in succession, the both sides of the cantilever tip of winning in succession are equipped with position fixing system, win in succession upper end, the lower end of support is equipped with the limit switch that is connected with lower position fixing system, and the inboard of the described support of winning in succession is provided with track.
9. film perforating machine according to claim 8, it is characterized in that: the upper position fixing system of described buffering position fixing system comprises bearing, stationary roll, bearing cooperates with stationary roll, bearing is fixedly installed on the support of winning in succession by bearing support, the lower position fixing system of described buffering position fixing system, be storing buffering live roll, storing buffering live roll cooperates with the track of the support of winning in succession.
10. film perforating machine according to claim 6, it is characterized in that: the actuating unit of described wind-up roll comprises torque motor, cycloid speed reducer, the mouth of torque motor connects the cycloid speed reducer input end, and the cycloid speed reducer mouth is connected with film take-up roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210102245.6A CN103359527B (en) | 2012-04-01 | 2012-04-01 | Film perforating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210102245.6A CN103359527B (en) | 2012-04-01 | 2012-04-01 | Film perforating machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103359527A true CN103359527A (en) | 2013-10-23 |
| CN103359527B CN103359527B (en) | 2016-09-21 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210102245.6A Expired - Fee Related CN103359527B (en) | 2012-04-01 | 2012-04-01 | Film perforating machine |
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| Country | Link |
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| CN (1) | CN103359527B (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104016180A (en) * | 2014-06-12 | 2014-09-03 | 江苏万乐复合材料有限公司 | Polyethylene film on-line perforating machine |
| CN104339417A (en) * | 2014-10-14 | 2015-02-11 | 天津市天塑科技集团有限公司第二塑料制品厂 | Punched film production line |
| CN105993744A (en) * | 2016-07-19 | 2016-10-12 | 玉溪市旭日塑料有限责任公司 | Film positioning drilling machine |
| CN106335100A (en) * | 2016-11-14 | 2017-01-18 | 湖南省客来宝生物能源科技有限公司 | Biodegradable film punching device |
| CN106698028A (en) * | 2017-01-19 | 2017-05-24 | 安徽致达包装有限公司 | Multifunctional winding machine |
| CN107253233A (en) * | 2017-07-17 | 2017-10-17 | 宣威市中博塑料有限公司 | A kind of quick demoulding film drilling equipment of electric heater unit body |
| CN108583060A (en) * | 2018-07-09 | 2018-09-28 | 重庆儿童天堂摄影有限公司 | A kind of photograph album |
| CN108621244A (en) * | 2018-06-05 | 2018-10-09 | 常州轻工职业技术学院 | Film automatic punching device |
| CN108890757A (en) * | 2018-07-25 | 2018-11-27 | 瑞安市立佳机械有限公司 | A kind of double-plastic puncher |
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| CN202011487U (en) * | 2011-03-24 | 2011-10-19 | 胡添勇 | Automatic film cutting and laminating machine |
| CN102259774A (en) * | 2011-06-27 | 2011-11-30 | 上海博显实业有限公司 | Full-automatic cutting equipment |
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| JPH07237805A (en) * | 1994-02-28 | 1995-09-12 | Konica Corp | Constant sizing method and device for drilling hole on photographic film for roll film |
| CN2626866Y (en) * | 2003-04-15 | 2004-07-21 | 常德烟机配件经销服务有限责任公司 | Uniform tensile force conveying appliance for film |
| CN2707627Y (en) * | 2004-06-29 | 2005-07-06 | 洛阳奥源设备制造有限公司 | Cutter of complex film packaging bag seal |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104016180A (en) * | 2014-06-12 | 2014-09-03 | 江苏万乐复合材料有限公司 | Polyethylene film on-line perforating machine |
| CN104339417A (en) * | 2014-10-14 | 2015-02-11 | 天津市天塑科技集团有限公司第二塑料制品厂 | Punched film production line |
| CN104339417B (en) * | 2014-10-14 | 2016-05-04 | 天津市天塑科技集团有限公司第二塑料制品厂 | Hole film production line |
| CN105993744A (en) * | 2016-07-19 | 2016-10-12 | 玉溪市旭日塑料有限责任公司 | Film positioning drilling machine |
| CN106335100A (en) * | 2016-11-14 | 2017-01-18 | 湖南省客来宝生物能源科技有限公司 | Biodegradable film punching device |
| CN106698028A (en) * | 2017-01-19 | 2017-05-24 | 安徽致达包装有限公司 | Multifunctional winding machine |
| CN107253233A (en) * | 2017-07-17 | 2017-10-17 | 宣威市中博塑料有限公司 | A kind of quick demoulding film drilling equipment of electric heater unit body |
| CN108621244A (en) * | 2018-06-05 | 2018-10-09 | 常州轻工职业技术学院 | Film automatic punching device |
| CN108583060A (en) * | 2018-07-09 | 2018-09-28 | 重庆儿童天堂摄影有限公司 | A kind of photograph album |
| CN108890757A (en) * | 2018-07-25 | 2018-11-27 | 瑞安市立佳机械有限公司 | A kind of double-plastic puncher |
| CN108890757B (en) * | 2018-07-25 | 2024-02-06 | 佛山市环购新材料科技有限公司 | Double-layer plastic film perforating machine |
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| Publication number | Publication date |
|---|---|
| CN103359527B (en) | 2016-09-21 |
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