CN103358066A - Automatic welding machine of lead storage batteries - Google Patents
Automatic welding machine of lead storage batteries Download PDFInfo
- Publication number
- CN103358066A CN103358066A CN2013102993847A CN201310299384A CN103358066A CN 103358066 A CN103358066 A CN 103358066A CN 2013102993847 A CN2013102993847 A CN 2013102993847A CN 201310299384 A CN201310299384 A CN 201310299384A CN 103358066 A CN103358066 A CN 103358066A
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- welding
- conveyer belt
- welding gun
- cover body
- air cylinders
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The invention relates to manufacturing equipment of lead storage batteries, in particular to an automatic welding machine of lead storage batteries. The automatic welding machine comprises an annular conveyer belt, wherein the conveyer belt is mounted on a worktable and is driven by a chain wheel; welding fixtures are arranged on the conveyer belt and move along with the conveyer belt; welding posts are arranged at a length of the travel of the conveyer belt; fixture clamping air cylinders are arranged on two sides, at the welding posts, of the conveyer belt, and can drive the welding fixtures to clamp when the welding fixtures pass through the fixture clamping air cylinders; the welding posts are covered by a transparent cover body; welding gun assemblies are arranged above the conveyer belt in the transparent cover body; each welding gun assembly comprises a welding gun base, a lifting air cylinder and a welding gun, wherein the lifting air cylinders are mounted on the welding gun bases, the welding guns are driven by the lifting air cylinders to move up and down, and the welding gun bases are arranged on single-arm mechanical hands and are driven by the single-arm mechanical hands to do horizontal and lengthways reciprocating motion. The automatic welding machine can automatically perform welding to tabs and lead components, is high in processing efficiency, and generates less pollution to the environment.
Description
Technical field
The present invention relates to the manufacturing equipment of lead accumulator, specifically a kind of lead accumulator automatic burning welding machine that freezes for lug and the plumbous component of lead accumulator manufacture process cluster assembly.
Background technology
The lug of positive and negative pole plate will be connected with pole by welding formation bus-bar in the lead accumulator group, forms the positive and negative electrode of group.
The pole plate of lead accumulator, plumbous component, pole all adopt the heavy metal lead manufacturing, and the human body contact can cause blood lead to exceed standard health risk.Especially in the welding process, because plumbous boiling point is low, during welding, the lead of evaporation and airborne oxidation are closed, and generate poisonous oxide.Therefore, will prevent lead poisoning in the welding process, so should adopt automaticity high in the lead accumulator manufacture process, the workman contacts few machinery equipment.
There are two kinds of welding methods in present domestic domestic enterprise, and one adopts the manual welding mode, and this method efficient is low, easily operating personnel is formed injury.The 2nd, cast welding, cast welding causes mass energy consumption because cast welded mold is that speed heat, speed are cold, and cast welding is physical connection, is not completely metallographic melting, easily causes the battery contact resistance large, reduces performance and the life-span of battery.
Summary of the invention
Technical problem to be solved by this invention is, provides a kind of and can automatically carry out the freezing of lug and plumbous component, working (machining) efficiency is high, environmental pollution is little lead accumulator automatic burning welding machine.
Lead accumulator automatic burning welding machine of the present invention includes and is installed on the workbench and by the cycloconveyor belt of chain wheel drive, is placed with the weld jig that moves with conveyer belt at conveyer belt; Have one section in the stroke of described conveyer belt for welding post, the conveyer belt both sides of welding post be provided with can weld jig by the time drive the clamp cylinder that weld jig clamps; Welding post is housed in the transparent cover, and the conveyer belt top in the cover body is provided with the welding gun assembly; Described welding gun assembly includes the welding gun seat, be installed in lift cylinder on the welding gun seat, can be driven by lift cylinder the welding gun of its vertical lift; Described welding gun seat is placed on the single armed manipulator, and can vertically be moved back and forth by its level of single armed robot drives.
Be provided with the suction opeing that is connected with dust pelletizing system on the described cover body.
The present invention has the following advantages:
1, welding process is automatically to carry out, and when machine detection weld jig put in place, the igniting of instruction welding system was freezed, and welding gun moves back and forth according to the program of setting under the effect of manipulator, to guarantee firm welding, reliable.After welding was finished, program moved to next station automatically, repeated work, and work efficiency is high.
2, welding process is carried out at airtight working space, and the pernicious gas that produces in the welding process is extracted out by factory's negative pressure system, purifies via cleaner and discharges.
3, the lug of accumulator plate, plumbous component are issued to the metallographic melting at the high temperature that freezes, so contact resistance is little, in order to improving the battery quality performance.
Description of drawings
Fig. 1 is structural representation of the present invention.
The specific embodiment
As shown in the figure, lead accumulator automatic burning welding machine includes and is installed on the workbench and by the cycloconveyor belt 2 that sprocket wheel 1 drives, is placed with the weld jig 3 that moves with conveyer belt at conveyer belt, and workpiece to be welded can be placed on the weld jig 3; Have one section in the stroke of described conveyer belt 2 for welding post, the conveyer belt both sides of welding post be provided with can weld jig 3 by the time drive the clamp cylinder 4 that weld jig clamps; Welding post is housed in the transparent cover body 5, and the conveyer belt top in the cover body 5 is provided with welding gun assembly 6; Described welding gun assembly includes welding gun seat 61, be installed in lift cylinder 62 on the welding gun seat, can be driven by lift cylinder the welding gun 63 of its vertical lift; Described welding gun seat 61 is placed on the single armed manipulator 7, and can vertically be moved back and forth by its level of single armed robot drives.Be provided with the suction opeing that is connected with the dedusting exhausting system on the cover body 5.
In the course of work, under the control of PLC, when weld jig 3 moved to assigned address, photoelectric sensor switch provided signal, and clamp cylinder 4 clamps weld jig 3 and the location.After weld jig 3 framing signals were confirmed, lift cylinder 62 dropped to welding post, the automatic ignition device igniting, and machine begins welding.
In the welding process, welding gun assembly 6 moves back and forth under the drive of single armed manipulator 7, to guarantee welding quality.Welding is finished, magnetic valve automatic closing gas source, flame-out, and lift cylinder 62 rises, and single armed manipulator 7 returns initial point, and clamp cylinder 4 unclamps, and weld jig 3 moves to next station under the taking to of chain, prepares next welding process.
Claims (2)
1. lead accumulator automatic burning welding machine is characterized in that: it includes and is installed on the workbench and by the cycloconveyor belt (2) that sprocket wheel (1) drives, is placed with the weld jig (3) that moves with conveyer belt at conveyer belt; Have one section in the stroke of described conveyer belt (2) for welding post, the conveyer belt both sides of welding post be provided with can weld jig (3) by the time drive the clamp cylinder (4) that weld jig clamps; Welding post is housed in the transparent cover body (5), and the conveyer belt top in the cover body (5) is provided with welding gun assembly (6); Described welding gun assembly includes welding gun seat (61), be installed in lift cylinder (62) on the welding gun seat, can be driven by lift cylinder the welding gun (63) of its vertical lift; Described welding gun seat (61) is placed on the single armed manipulator (7), and can vertically be moved back and forth by its level of single armed robot drives.
2. lead accumulator automatic burning welding machine according to claim 1, it is characterized in that: cover body is provided with the suction opeing that is connected with dust pelletizing system on (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013102993847A CN103358066A (en) | 2013-07-17 | 2013-07-17 | Automatic welding machine of lead storage batteries |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013102993847A CN103358066A (en) | 2013-07-17 | 2013-07-17 | Automatic welding machine of lead storage batteries |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103358066A true CN103358066A (en) | 2013-10-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013102993847A Pending CN103358066A (en) | 2013-07-17 | 2013-07-17 | Automatic welding machine of lead storage batteries |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103358066A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103606695A (en) * | 2013-11-27 | 2014-02-26 | 江门市江海区佑昌自动化设备有限公司 | Three-dimensional movement structure for assembling storage battery |
| CN103846526A (en) * | 2013-12-04 | 2014-06-11 | 江苏荣威环保科技有限公司 | Novel lead storage battery automatic flame welding machine |
| CN103909367A (en) * | 2014-04-03 | 2014-07-09 | 东莞市道滘和茂机械厂 | Automatic welding device |
| CN104551332A (en) * | 2014-12-11 | 2015-04-29 | 张涛 | Lead acid battery polar group welding module reciprocating conveying device |
| CN104625492A (en) * | 2014-12-08 | 2015-05-20 | 芜湖福马汽车零部件有限公司 | Annular-discharging air compressor welding working chamber |
| CN106112193A (en) * | 2016-07-07 | 2016-11-16 | 浙江创为智能装备股份有限公司 | A kind of cell automatic welding machine |
| CN108098128A (en) * | 2017-11-09 | 2018-06-01 | 广德宝达精密电路有限公司 | A kind of environmental protection welding platform for solid accumulator production |
| CN110153596A (en) * | 2019-04-30 | 2019-08-23 | 广州凝博机电设备有限公司 | Portable electric welder |
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| CN2483136Y (en) * | 2001-05-24 | 2002-03-27 | 刘振英 | Self-protecting welding equipment having arc-shielding and smoke removing function |
| CN101342625A (en) * | 2007-07-12 | 2009-01-14 | 吴伟平 | Far-infrared ray connector tin plaster welding machine |
| CN201198067Y (en) * | 2008-04-28 | 2009-02-25 | 安徽黄山恒久链传动有限公司 | Six-station automatic rotating welding machine for chain element |
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| CN101934447A (en) * | 2010-09-10 | 2011-01-05 | 浙江七丰五金标准件有限公司 | Welding machine |
| CN203356893U (en) * | 2013-07-17 | 2013-12-25 | 江苏荣威环保科技有限公司 | Automatic welding machine for lead storage battery |
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2013
- 2013-07-17 CN CN2013102993847A patent/CN103358066A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2483136Y (en) * | 2001-05-24 | 2002-03-27 | 刘振英 | Self-protecting welding equipment having arc-shielding and smoke removing function |
| CN101342625A (en) * | 2007-07-12 | 2009-01-14 | 吴伟平 | Far-infrared ray connector tin plaster welding machine |
| CN201198067Y (en) * | 2008-04-28 | 2009-02-25 | 安徽黄山恒久链传动有限公司 | Six-station automatic rotating welding machine for chain element |
| CN201262967Y (en) * | 2008-08-27 | 2009-06-24 | 东莞市鸿宝精密机械制造厂 | Automatic bottom-igniting bonding machine of cylinder battery |
| CN101934447A (en) * | 2010-09-10 | 2011-01-05 | 浙江七丰五金标准件有限公司 | Welding machine |
| CN203356893U (en) * | 2013-07-17 | 2013-12-25 | 江苏荣威环保科技有限公司 | Automatic welding machine for lead storage battery |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103606695A (en) * | 2013-11-27 | 2014-02-26 | 江门市江海区佑昌自动化设备有限公司 | Three-dimensional movement structure for assembling storage battery |
| CN103846526A (en) * | 2013-12-04 | 2014-06-11 | 江苏荣威环保科技有限公司 | Novel lead storage battery automatic flame welding machine |
| CN103909367A (en) * | 2014-04-03 | 2014-07-09 | 东莞市道滘和茂机械厂 | Automatic welding device |
| CN104625492A (en) * | 2014-12-08 | 2015-05-20 | 芜湖福马汽车零部件有限公司 | Annular-discharging air compressor welding working chamber |
| CN104625492B (en) * | 2014-12-08 | 2016-08-24 | 芜湖福马汽车零部件有限公司 | A kind of air compressor machine welding booth of annular blanking |
| CN104551332A (en) * | 2014-12-11 | 2015-04-29 | 张涛 | Lead acid battery polar group welding module reciprocating conveying device |
| CN106112193A (en) * | 2016-07-07 | 2016-11-16 | 浙江创为智能装备股份有限公司 | A kind of cell automatic welding machine |
| CN106112193B (en) * | 2016-07-07 | 2018-11-09 | 浙江创为智能装备股份有限公司 | A kind of cell automatic welding machine |
| CN108098128A (en) * | 2017-11-09 | 2018-06-01 | 广德宝达精密电路有限公司 | A kind of environmental protection welding platform for solid accumulator production |
| CN110153596A (en) * | 2019-04-30 | 2019-08-23 | 广州凝博机电设备有限公司 | Portable electric welder |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20131023 |